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Related Manuals for HYDAC FILTER SYSTEMS CTM-EF 3 3 Series
Summary of Contents for HYDAC FILTER SYSTEMS CTM-EF 3 3 Series
- Page 1 CTM-EF 3x3x ContaminationTest Module - Extraction Flushing Operating and Maintenance Instructions English • (translation of original instructions) Document No. : 4436386 • 9/25/2019 Follow these instructions for proper and safe use. Keep for future reference.
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Page 2: Table Of Contents
Table of Contents HYDAC FILTER SYSTEMS GMBH Table of Contents 1 General................................ 5 1.1 Imprint............................... 5 1.2 Documentation Representative ........................ 5 1.3 Purpose of this manual .......................... 5 1.4 Target group of the manual ........................ 6 1.5 Illustrations in the manual ......................... 6 1.5.1 Illustration on the title page ...................... 6 1.5.2 Representation of requirements.................... - Page 3 HYDAC FILTER SYSTEMS GMBH Table of Contents 3.8 Components/operating elements...................... 28 4 Transporting/storing the extraction unit ...................... 29 4.1 Transport with a forklift ........................... 30 5 Setting up/assembling/commissioning ...................... 31 5.1 Setting up the extraction unit ........................ 31 5.2 Electrical connection.......................... 32 5.3 Connecting the compressed air supply.................... 32 5.4 Connecting the CTM-EF extraction unit to the GTM-SC supply module .......... 32...
- Page 4 Table of Contents HYDAC FILTER SYSTEMS GMBH Finding a Customer Service team ...................... 54 EC declaration of conformity........................ 55 Glossary ................................. 58 Index................................ 61 BeWa CTM-EF3x3x 4436386 en-us lq...
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Page 5: General
HYDAC FILTER SYSTEMS GMBH General | 1 1 General In this chapter, you will find helpful notes on handling these instructions. 1.1 Imprint Manufacturer / publisher and responsible for the content: Address of the manufacturer Contact address HYDAC FILTER SYSTEMS GMBH... -
Page 6: Target Group Of The Manual
1 | General HYDAC FILTER SYSTEMS GMBH This manual informs and warns you of risks, against which the risk reduction through the design and protective measures may not be effective or not fully ef- fective. 1.4 Target group of the manual This manual was created for the following target group. -
Page 7: Representation Of Requirements
HYDAC FILTER SYSTEMS GMBH General | 1 Short name of the product Product name Operating and Maintenance Instructions English (translation of original instructions) 12345678 ● ##.##.#### Fig. 1: Overview / labeling of the title page Short name of the product / product name... -
Page 8: Representation Of Procedural Instructions
1 | General HYDAC FILTER SYSTEMS GMBH ü The product is switched off. 1. Switch the product on. 1.5.3 Representation of procedural instructions In the case of procedural instructions, there are the two following representa- tions: Procedural instructions with a fixed sequence Procedural instructions, whose sequence must be complied with without fail are listed with sequential numbering (1., 2., 3., etc.). -
Page 9: Representation Of Warning/General Safety Information
HYDAC FILTER SYSTEMS GMBH General | 1 1.5.5 Representation of warning/general safety information All the warning / general safety information in this manual are highlighted with pictograms and signal words. The pictogram and the signal word give you an in- dication of the severity of the danger. -
Page 10: Signal Words And Their Meaning In The General Safety Information
1 | General HYDAC FILTER SYSTEMS GMBH 1.5.6 Signal words and their meaning in the general safety information In these instructions you will find the following signal words: DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury. -
Page 11: Supplementary Symbols
HYDAC FILTER SYSTEMS GMBH General | 1 1.6 Supplementary symbols You will find the following symbols in the manual as additional details: Tip for handling the product Required tools 1.7 Exclusion of liability/warranty For the warranty provided by us, please refer to the Terms of Delivery. They are made available to you at the conclusion of the contract at the latest. -
Page 12: Safety Information
2 | Safety information HYDAC FILTER SYSTEMS GMBH 2 Safety information The General Safety Information provides important information on handling the device. A prerequisite for safe work is the maintenance of all stated General Safety Instructions and precautions. In addition, the local accident prevention specifications and general safety regulations that apply for the area of operation of the device must be observed. - Page 13 HYDAC FILTER SYSTEMS GMBH Safety information | 2 CAUTION Test liquid G60 Spezial or Feroclean L261 Health hazard u Observe all the notices when handling the test liquid. You will find details in the safety data sheet. u Wear your personal protective equipment. You will find details in the safety data sheet.
- Page 14 2 | Safety information HYDAC FILTER SYSTEMS GMBH NOTICE Lifting the extraction module at the components The extraction unit will be damaged u Use suitable lifting accessories to lift the extraction module. u Lift the extraction module only at the housing, not at attachments or compo- nents.
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Page 15: Placement Of Safety Symbols/Pictograms
HYDAC FILTER SYSTEMS GMBH Safety information | 2 2.1 Placement of safety symbols/pictograms In this chapter, you will find information on the placement of safety symbols/pic- tograms on the extraction unit. Replace the damaged or no more recognizable/ legible safety symbols/pictograms immediately. Pull the safety symbol/pic- togram off the extraction unit, remove possible present adhesive residues with a cleaner suitable for that purpose. -
Page 16: Fire-Fighting Measures
2 | Safety information HYDAC FILTER SYSTEMS GMBH 2.2 Fire-fighting measures Observe the measures relating to fire fighting given in the safety data sheet of the test liquid used. Maintain a minimum safe distance from electrical components. For a mains volt- age of up to 1000 V, the minimum safe distance is 1 m. -
Page 17: Overview
HYDAC FILTER SYSTEMS GMBH Overview | 3 3 Overview The CTM-EF 3xxx is an extraction module, which can only be operated together with the CTM-SC 3xxx supply module of the same series, for analyzing the sur- face cleanliness of components. The components are connected to the corresponding hoses and flushed out us- ing a defined, clean test liquid. -
Page 18: Proper/Designated Use
3 | Overview HYDAC FILTER SYSTEMS GMBH 3.2 Proper/designated use Use the unit only for the application described in the following. The ContaminationTest Module CTM-E… is the extraction module that can only be used together with a CTM-SC… supply module of the same series. The analysis of components and systems with regard to their technical cleanliness is based on the VDA 19 directive (ISO 16232 and ISO 18413). -
Page 19: Improper Use Or Use Deviating From Intended Use
HYDAC FILTER SYSTEMS GMBH Overview | 3 3.3 Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. The manufacturer does not accept any liability for damage result- ing from such use. -
Page 20: Technical Data
3 | Overview HYDAC FILTER SYSTEMS GMBH 3.4 Technical Data Depending on the size and version, the CTM-EF has varying technical data. CTM-EF 343x CTM-EF 363x Test liquid volume 40 liters 60 liters Empty weight ≈ 110 kg ≈ 110 kg Dimensions 600 x 600 x 1550 mm Rated voltage 85 … 265 V AC, 50 / 60 Hz... -
Page 21: Achievable Negative Control Values
HYDAC FILTER SYSTEMS GMBH Overview | 3 See also 2 Dimensions [} 25] 3.4.1 Achievable negative control values The achievable negative control value depends on the environmental condi- tions. Ambient conditions CTM-EX 34xx CTM-EF 36xx Clean room 0.2 mg 0.3 mg Laboratory 0.2 mg 0.3 mg... -
Page 22: Permissible Test Liquid
3 | Overview HYDAC FILTER SYSTEMS GMBH 3.4.2 Permissible test liquid The permissible test liquid can be found via the model code. encrypted on the name plate. In the following, you will find the assignment of the model code to the permissible test liquid. -
Page 23: Decoding The Type Label
HYDAC FILTER SYSTEMS GMBH Overview | 3 3.5 Decoding the type label You will find identification details of the extraction unit on the name plate. Fig. 4: Decoding the type label Item -> Description -> Name plate of the extraction unit ->... -
Page 24: Model Code
3 | Overview HYDAC FILTER SYSTEMS GMBH See also 2 Model code [} 24] 3.5.1 Model code The CTM is defined by the following model code: CTM - EF 3 4 1 0 - M - Z - Z / -... -
Page 25: Dimensions
HYDAC FILTER SYSTEMS GMBH Overview | 3 3.6 Dimensions The ContaminationTest Module CTM-EB has the following outer dimensions: Fig. 6: Dimensions – CTM-EF All dimensions in mm. BeWa CTM-EF3x3x 4436386 en-us lq 25 / 64... -
Page 26: Hydraulic Circuit
3 | Overview HYDAC FILTER SYSTEMS GMBH 3.7 Hydraulic circuit The CTM-EF3x3x extraction module has the following hydraulic circuit. Fig. 7: CTM-EF-3x3x hydraulic circuit AIR Compressed air supply A Supply port B Supply port C Supply port R Supply port A' Test item port C‘... - Page 27 HYDAC FILTER SYSTEMS GMBH Overview | 3 Y31 2/2 directional valve Y40 2/2 directional valve Y50 3/2 directional control valve Y51 2/2 directional valve BeWa CTM-EF3x3x 4436386 en-us lq 27 / 64...
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Page 28: Components/Operating Elements
3 | Overview HYDAC FILTER SYSTEMS GMBH 3.8 Components/operating elements The extraction module has the following operating elements/components: Fig. 8: CTM-EF 3x3x components/operating elements 1 Reservoir 2 Cover 3 Ball valve 4 Main switch / E-STOP 5 Filter membrane holder 6 Connection cable with power plug... -
Page 29: Transporting/Storing The Extraction Unit
HYDAC FILTER SYSTEMS GMBH Transporting/storing the extraction unit | 4 4 Transporting/storing the extraction unit Through correct handling during transportation and storage, you will maintain the life cycle of the extraction unit. Move the extraction unit by pulling or pushing the handle. -
Page 30: Transport With A Forklift
4 | Transporting/storing the extraction unit HYDAC FILTER SYSTEMS GMBH 4.1 Transport with a forklift The extraction unit is shipped from the factory in a wooden box with the corre- sponding securing devices. Pack the assembly for onward transport in this wooden box. -
Page 31: Setting Up/Assembling/Commissioning
HYDAC FILTER SYSTEMS GMBH Setting up/assembling/commissioning | 5 5 Setting up/assembling/commissioning This chapter provides instructions on the setting up, assembly and commission- ing of the extraction unit. 5.1 Setting up the extraction unit In order to set up the extraction unit, observe the following points: –... -
Page 32: Electrical Connection
5 | Setting up/assembling/commissioning HYDAC FILTER SYSTEMS GMBH 5.2 Electrical connection ü The extraction unit is supplied ready for connection with a power plug fit- ted. 1. Before plugging in the power plug, please compare that the voltage from the available network corresponds to that specified on the name plate of the extraction unit. -
Page 33: Fig. 9 Connecting Ctm-Sc3Xxx -> Ctm-Ef3Xxx
HYDAC FILTER SYSTEMS GMBH Setting up/assembling/commissioning | 5 Fig. 9: Connecting CTM-SC3xxx -> CTM-EF3xxx Screw the spigot nuts of the hoses onto the supports of the module and tighten them. Shut the ports that are not required with a plug. BeWa CTM-EF3x3x 4436386 en-us lq... -
Page 34: Flushing The Extraction Unit - Avoiding The Mixing Of Test Liquids
5 | Setting up/assembling/commissioning HYDAC FILTER SYSTEMS GMBH 5.5 Flushing the extraction unit - Avoiding the mixing of test liquids If you want to use the same test liquid for operation as in the previous opera- tion, it is not serious if the test liquids are mixed. -
Page 35: Fig. 10 Checking The Installation/Marking The Discharge Points
HYDAC FILTER SYSTEMS GMBH Setting up/assembling/commissioning | 5 Fig. 10: Checking the installation/Marking the discharge points Connection Volume Flow Discharge point 1 liter 6 l/min A + change of di- 1 liter 6 l/min rection 1 liter 6 l/min Tab. 9: Test parameter 1... -
Page 36: Operation
6 | Operation HYDAC FILTER SYSTEMS GMBH 6 Operation Select the different operating modes with the different parameters on the user interface on the CTM-SC and start this via release from the user interface or via the foot switch, depending on the setting. -
Page 37: Switching The Extraction Module On And Off
HYDAC FILTER SYSTEMS GMBH Operation | 6 6.1 Switching the extraction module on and off When the different modules of the CTM-SC and CTM EF series work together, the supply module requires an extraction module to be present when it is switched on. -
Page 38: Connecting The Test Item
6 | Operation HYDAC FILTER SYSTEMS GMBH 6.2 Connecting the test item Connect the test item (X) to the suitable screwed fittings at the ports A‘ or C‘ and R‘. Fig. 11: Connecting the test item A Connecting hose B Connecting hose... -
Page 39: Cascading Filter Membranes/Replacing Filter Membranes
HYDAC FILTER SYSTEMS GMBH Operation | 6 6.3 Cascading filter membranes/replacing filter membranes Depending on the filter membrane holder, the procedure for cascading or the replacement of the filter membranes varies. In the following, you will find how you should handle different filter membrane holders. -
Page 40: Filter Membrane Holder With Quick Fastener
6 | Operation HYDAC FILTER SYSTEMS GMBH 6.3.2 Filter membrane holder with quick fastener To remove the filter membrane, proceed as follows: ü End the extraction through the user interface. ü Wait until analysis fluid is completely evacuated. ü Shut the ball valve upstream of the filter membrane holder. - Page 41 HYDAC FILTER SYSTEMS GMBH Operation | 6 4. Pull down the lower part slightly. Then pull it fully through the opening cre- ated. 5. Remove the filter membranes from the cascade and mark them as given in Chapter Labeling the filter membrane [} 44].
- Page 42 6 | Operation HYDAC FILTER SYSTEMS GMBH 7. Place the lower part horizontally in the upper part together with the filter membranes. 8. Lift the lower part vertically under the upper part. The position of the screen must match the number of cascades.
- Page 43 HYDAC FILTER SYSTEMS GMBH Operation | 6 10. During the assembly of three cascades, select the top block. 11. Seal the filter membrane holder by turning it clockwise by 90°. NOTICE! Do not use any tools O The replacemeent of the filter membrane is complete.
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Page 44: Labeling The Filter Membrane
6 | Operation HYDAC FILTER SYSTEMS GMBH 6.4 Labeling the filter membrane Label the filter membranes that you have just removed using a clear and logical system. For example: xyz-1-A-005 Tab. 12: Example - Marking of filter membranes Marking Description Running test item series/running test item lot... -
Page 45: Conducting The Extraction
HYDAC FILTER SYSTEMS GMBH Operation | 6 6.5 Conducting the extraction WARNING Brush discharge/corona discharge Bodily injury due to the ignition of an explosive atmosphere. u Connect the test item to a potential-free earth. ü The test item hoses are to be connected to the test item to be analyzed according to the information given in the previous chapters. -
Page 46: Performing Inspection / Maintenance
7 | Performing inspection / maintenance HYDAC FILTER SYSTEMS GMBH 7 Performing inspection / maintenance In this chapter, you will find the description of the required maintenance activi- ties and the qualifications of the staff needed to carry out these tasks. -
Page 47: Checking The Screwed And Plug Connections
HYDAC FILTER SYSTEMS GMBH Performing inspection / maintenance | 7 7.2 Checking the screwed and plug connections Screwed and plug connections can become loose due to shaking or vibrations. Check all the screwed and plug connections regularly for correct seating. -
Page 48: Replacing Hoses/Plastic Pipe
7 | Performing inspection / maintenance HYDAC FILTER SYSTEMS GMBH 7.5 Replacing hoses/plastic pipe Replace the hoses/plastic pipe at least once every 2 years when working multi- ple shifts 24/7 or at least once every 6 years for single shift operation, according to DGUV 113-020. -
Page 49: Fig. 13 Cleaning The Diffuser
HYDAC FILTER SYSTEMS GMBH Performing inspection / maintenance | 7 Fig. 13: Cleaning the diffuser 1 Coupling 2 Hose connection 3 Diffuser 4 Upper part of the filter membrane holder ü The test liquid in the analysis chamber is completely extracted. -
Page 50: Troubleshooting/Remedying Malfunctions
8 | Troubleshooting/remedying malfunctions HYDAC FILTER SYSTEMS GMBH 8 Troubleshooting/remedying malfunctions The following malfunctions/errors can occur during operation: Malfunction/error Possible causes Solution To be carried out by The level in the storage The level sensor is Replace the level sensor. -
Page 51: Tab. 13 Error List
HYDAC FILTER SYSTEMS GMBH Troubleshooting/remedying malfunctions | 8 Malfunction/error Possible causes Solution To be carried out by The membrane pump in Replace the membrane pump. the CTM-SC is defec- tive. Tab. 13: Error list BeWa CTM-EF3x3x 4436386 en-us lq 51 / 64... -
Page 52: Decommissioning / Disposal
9 | Decommissioning / Disposal HYDAC FILTER SYSTEMS GMBH 9 Decommissioning / Disposal – Empty the product completely, including all of its components, before de- commissioning. Disconnect or remove the electric, pneumatic or hydraulic connections. – Dispose of the packaging material in an environmentally friendly manner. -
Page 53: Appendix
HYDAC FILTER SYSTEMS GMBH Appendix | Appendix In this annex, you will find supplementary information on the product. Finding spare parts / accessories Use only original spare parts and accessories. When ordering spare parts, al- ways specify the exact product designation (type, material no., serial no., year of manufacture). -
Page 54: Finding A Customer Service Team
| Appendix HYDAC FILTER SYSTEMS GMBH Finding a Customer Service team The contact data such as the telephone numbers, e-mail and mailing addresses for the hotline, product support, customer service, branch offices, service part- ners for servicing, repair and spare parts can be found, always updated, at our homepage www.hydac.com. -
Page 55: Ec Declaration Of Conformity
HYDAC FILTER SYSTEMS GMBH Appendix | EC declaration of conformity The ED declaration of conformity can be found in the Technical Documentation that is part of the scope of delivery for the product. BeWa CTM-EF3x3x 4436386 en-us lq 55 / 64... - Page 56 Table of Illustrations HYDAC FILTER SYSTEMS GMBH Table of Illustrations Fig. 1 Overview / labeling of the title page ................ Fig. 2 Placement of safety symbols/pictograms..............15 Fig. 3 Minimum distance for fire fighting ................16 Fig. 4 Decoding the type label................... 23 Fig.
- Page 57 HYDAC FILTER SYSTEMS GMBH Index of Tables Index of Tables Tab. 1 Impressum ......................Tab. 2 Documentation Representative................Tab. 3 Target group......................Tab. 4 Scope of delivery..................... 17 Tab. 5 Technical data - CTM-EF3x3x ................20 Tab. 6 Achievable negative control values................. 21 Tab.
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Page 58: Glossary
Glossary HYDAC FILTER SYSTEMS GMBH Glossary Analysis fluid with a curvature radius of above approx. 5 mm, (3) Brush discharge, (4) Conduc- The test liquid/flushing fluid is called the tive, grounded, needle-shaped object analysis fluid after it has coated the test... - Page 59 HYDAC FILTER SYSTEMS GMBH Glossary ISO 16232 8434-1 and DIN 2353 standardized com- ponents for hydraulic connection tech- The ISO 16232 is the international coun- nology, create seals for hydraulic pipes terpart to the VDA 19 Directive. Both and screwed connections based on their...
- Page 60 Glossary HYDAC FILTER SYSTEMS GMBH Checking technical cleanliness - Particle contamination of function-relevant auto- motive parts 60 / 64 BeWa CTM-EF3x3x 4436386 en-us lq...
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Page 61: Index
HYDAC FILTER SYSTEMS GMBH Index Index Ambient temperature range 20 Imprint 5 Intended use 18 Branches 54 Life expectancy 20 Cascading 39 Certificates 17 manufacturer 5 Cleanliness of compressed air 20 Components 28 Compressed air supply 20 Nominal power 20 decommissioning 52... - Page 62 Index HYDAC FILTER SYSTEMS GMBH Technical data 20 Technical documentation 17 Terms and Conditions 11 Terms of Delivery 11 warranty 11 62 / 64 BeWa CTM-EF3x3x 4436386 en-us lq...
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