Related Manuals for HYDAC FILTER SYSTEMS CTM-EF
Summary of Contents for HYDAC FILTER SYSTEMS CTM-EF
- Page 1 CTM-EF ContaminationTest Module - Extraction Flushing Operating and Maintenance Instructions English (translation of original instructions) Keep for future reference. Documentation no.: 3509157c...
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Page 2: Imprint
These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. Technical specifications are subject to change without notice. CTM-EF 1000 series Page 2 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 3: Table Of Contents
Module dimensions ..................20 Functional principle ..................21 Achievable negative control values ............21 Components of the module ............... 22 Preparing the CTM-EF for operation ............23 Positioning the CTM-EF ................23 Connecting the CTM-EF ................24 CTM-EF 1000 series... - Page 4 Customer service / Service ................ 41 Hydraulic diagram ..................42 Model code ....................44 EC declaration of conformity ..............44 Explanation of terms and abbreviations ............. 45 Index ......................47 CTM-EF 1000 series Page 4 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18...
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Page 5: Preface
For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> Legal information. CTM-EF 1000 series Page 5 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. CTM-EF 1000 series Page 6 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 7: General Safety Information
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. CTM-EF 1000 series Page 7 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 8: Structure Of The General Safety Information
These signs are listed for all general safety information in these operating instructions which indicate particular hazards to persons, property or the environment. Danger point warning Dangerous electrical voltage warning CTM-EF 1000 series Page 8 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 9: Signs Used For Giving Orders
These symbols are listed for all general safety information in these operating instructions which indicate particular hazards to persons, property or the environment. Health hazard Others used symbols The following symbols found you in this operation instructions. CTM-EF 1000 series Page 9 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 10: Signs Used For The Required Specialist Personnel
• Fitting and connection of electrical lines, electrical machinery, sockets, etc. • Checking the phase sequence • Product-specific knowledge • Knowledge about how to handle operating media. CTM-EF 1000 series Page 10 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 11: Observe Regulatory Information
Observe the following regulatory information and guidelines: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations CTM-EF 1000 series Page 11 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 12: Proper/Designated Use
Proper/designated use Use the unit only for the application described in the following. The CTM-EF is an extraction unit designed to analyze the surface cleanliness of components by taking wet samples. Quality standards can be checked and documented by means of the determination of type, size and quantity of the contamination, and the necessary optimization measures can be implemented. -
Page 13: Improper Use Or Use Deviating From Intended Use
Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk. -
Page 14: Qualifications Of Personnel / Target Group
Operations control • Knowledge about how to handle operating media. • Knowledge about contamination due to solids and water • Proper and Disposal Specialist environmentally friendly CTM-EF 1000 series Page 14 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... - Page 15 General Safety Information personnel disposal of materials and substances • Decontamination of contaminants • Knowledge about reuse CTM-EF 1000 series Page 15 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18...
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Page 16: Wear Suitable Clothing
Observe the following regulatory information and guidelines: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations CTM-EF 1000 series Page 16 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 17: Transporting The Module
See chapter "Technical Data", page 40. temperature range: Humidity: max. 80 % (non-condensing) Air: dust-free, not salty air, not in the vicinity of oxidizing substances (flash rust, rust bloom) CTM-EF 1000 series Page 17 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 18: Decoding The Model Code Label
Supply voltage, power supply, power consumption Model -> Model code; for details, see page 42 -> Part no. -> Serial number Date -> Year/week of production CTM-EF 1000 series Page 18 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 19: Checking The Scope Of Delivery
Checking the scope of delivery Checking the scope of delivery The ContaminationTest Module CTM-EF comes packed and ready to be connected. Before commissioning, please check the scope of delivery to make sure it has not been damaged during transport and that it is complete. -
Page 20: Module Dimensions
Module dimensions Module dimensions All dimensions in mm. CTM-EF 1000 series Page 20 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 21: Functional Principle
Functional principle Functional principle The CTM-EF module is an extraction module for component sampling using rinse extraction. This module is used in conjunction with the CTM-SC supply module. These components are rinsed off in a test liquid with a defined cleanliness. -
Page 22: Components Of The Module
Filter membrane holder support Connection hoses with quick coupling (A / B / R) Connection plug for control Fluid level sensor Breather filter Collecting pan Test item CTM-EF 1000 series Page 22 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 23: Preparing The Ctm-Ef For Operation
When you have positioned and aligned the CTM-EF, set the brakes on the casters. Make sure that the CTM-EF is on a level, horizontal surface, to the right next to the CTM SC. Make sure that the installation location provides proper laboratory conditions with appropriate cleanliness and temperature of the air and environment. -
Page 24: Connecting The Ctm-Ef
• Clean the clean room by using the rinsing of the inner chamber until a negative control value is achieved as listed in the table on page 21 . Attach the CTM-EF electrical connector and hoses for the control unit to the CTM-SC as shown in the following illustration. -
Page 25: Operating Filter Membrane Holder / Removing Filter Membrane
(67.1) clockwise. Do not use a tool. The filter membrane holder is opened by turning the union nut (67.1) counter- clockwise. CTM-EF 1000 series Page 25 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 26: Cascading The Filter Membrane Holder
Intermediate ring The lower part of the filter membrane holder with a hose connection 1st cascade - coarse 2nd cascade - medium 3rd cascade - fine CTM-EF 1000 series Page 26 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 27: Filter Membrane Holder With Clamp
(3) will press the two halves (67.1 + 67.2) of the filter membrane holder (with the intermediate ring) together. Make sure that an intermediate ring and two supporting sieves are used when a clip is used. CTM-EF 1000 series Page 27 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 28: Filter Membrane Holder Ctmh (Contaminationtest Membrane Holder)
CAUTION "G60 Spezial" test liquid Health hazard ► Make sure that there is adequate ventilation. ► Always wear protective gloves. ► Always wear eye protection. CTM-EF 1000 series Page 28 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... - Page 29 Danger of slipping and falling ► Check before each test procedure that the membrane holder is mounted correctly ► Check the drip tray daily and empty, if required. CTM-EF 1000 series Page 29 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18...
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Page 30: Cascading The Filter Membrane Holder Ctmh
Intermediate ring The lower part of the filter membrane holder with a hose connection 1st cascade - coarse 2nd cascade - medium 3rd cascade - fine CTM-EF 1000 series Page 30 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 31: Changing The Filter Membrane
With your other hand, undo the union nut counter- clockwise. Put down the lower part together with the filter membrane in its holder. CTM-EF 1000 series Page 31 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... - Page 32 33. Fit a new filter membrane on the supporting sieve. Position the lower part together with the filter membrane underneath the upper part. CTM-EF 1000 series Page 32 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18...
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Page 33: Labeling The Filter Membrane
A, B, C and Z are used for creating a random sample. Membrane filtration fineness, 5 µm Membrane filtration fineness, 20 µm Membrane filtration fineness, 100 µm CTM-EF 1000 series Page 33 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 34: Starting Up The Module
It is activated via connection B. For information on controlling the process of inner chamber rinsing, please see the CTM-SC software operating instructions. CTM-EF 1000 series Page 34 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 35: Performing Maintenance
CAUTION "G60 Spezial" test liquid Hazardous to health ► Make sure that there is adequate ventilation. ► Always wear protective gloves ► Always wear eye protection CTM-EF 1000 series Page 35 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 36: Maintenance Work
To replace the hoses, you will need the following tool: Hose scissors Open-jaw wrench = 14 mm Open-jaw wrench = 17 mm Open-jaw wrench = 19 mm CTM-EF 1000 series Page 36 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 37: Checking The Settings On The Fluid Level Sensor
At delivery, the fluid level sensor HNS is preset with all the required factory settings and is ready for operation. During normal operation, additional settings do not need to be made on the fluid level sensor HNS. CTM-EF 1000 series Page 37 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 38: Finding Spare Parts
Fluid level sensor (programmed with factory setting) Hoses 6023627 Quick-action coupling 6065601 Reservoir cover 3490920 *) on request, **) No. of items installed in the CTM-EF. CTM-EF 1000 series Page 38 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 39: Decommissioning The Product
See chapter "Decommissioning the product". Disposing of the product After dismantling the product and separating its various materials into categories, dispose of all parts in an environmentally friendly manner. CTM-EF 1000 series Page 39 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 40: Technical Data
DIN 400050 Permitted ambient 15 … 28°C temperature range Permitted storage 0 … 50 °C temperature range Permitted relative air Max. 80% (non-condensing) humidity CTM-EF 1000 series Page 40 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 41: Appendix
For repair work or complaints, please contact our central customer service department: HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Straße 15, Werk 13 66540 Neunkirchen-Heinitz Phone: +49 6897 509 883 Fax: +49 6897 509 324 E-mail: service@hydac.com CTM-EF 1000 series Page 41 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 42: Hydraulic Diagram
Appendix Hydraulic diagram CTM-EF 1000 series Page 42 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... - Page 43 Quick-action coupling "B" Quick-action coupling "R" Test item port A' Test item port R' Reservoir Inner chamber flushing Breather filter Membrane holder Level sensor Ball valve Test item CTM-EF 1000 series Page 43 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18...
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Page 44: Model Code
= Flushing, medium pressure Supplementary details = Series Modifications = Without EC declaration of conformity The EC declaration of conformity can be found in the module's documentation (folder). CTM-EF 1000 series Page 44 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... -
Page 45: Explanation Of Terms And Abbreviations
® FPM (FKM / Viton Fluoroelastomer rubber Type of test liquid Spray gun Spray gun with changeable nozzle for spray CTM-EF 1000 series Page 45 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... - Page 46 Sec. Second(s) Flushing fluid Test liquid for spray extraction. Wrench size Wrench size for tools Vent Ventilation / air bleed port VE water Demineralized/Deionized water CTM-EF 1000 series Page 46 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18...
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Page 47: Index
Outlet ..............46 OUTLET ............... 46 Factory setting ............38 Filter ......13, 22, 25, 26, 27, 28, 30, 38 filtration ............21, 33 Filtration ............21, 44 CTM-EF 1000 series Page 47 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18... - Page 48 Serial number ............18 Service ..............41 setting ..............38 Setting ..............45 Weight ..............40 Shut-off device ............31 Weight when empty ........17, 40 CTM-EF 1000 series Page 48 / 52 en(us) BeWa CTM-EF 3509157c en-us 2018-10-18.docx 2018-10-18...
- Page 52 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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