HYDAC FILTER SYSTEMS FMM-A-S Series Installation And Maintenance Instructions Manual
Fluidmonitoring module
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Summary of Contents for HYDAC FILTER SYSTEMS FMM-A-S Series
- Page 1 FMM-A-S FluidMonitoring Module Installation and Maintenance Instructions English (translation of original instructions) Document No.: 3492449...
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Page 2: Trademarks
HYDAC FILTER SYSTEMS GMBH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC FILTER SYSTEMS GMBH. Contraventions are liable to compensation. Exclusion of Liability We have made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
Setting flow rate ..................... 21 Error messages / Troubleshooting ............... 22 Performing Maintenance ..................22 Maintenance interval..................... 22 Changing the filter element (FMM-A-S … -1) ............23 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... - Page 4 Spare Parts and Accessories ................27 FMM-A-S … -1...................... 27 FMM-A-S … -2...................... 27 Technical data ......................28 Customer Service....................28 Model Code ......................28 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17...
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Page 5: Preface
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 6: Technical Support
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. Refer to these at www.hydac.com ð General terms and conditions. HYDAC FILTER SYSTEMS GMBH... -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc... -
Page 8: Safety Information And Instructions
Modifications to the FMM-A-S made by the user or purchaser Improper monitoring of unit components that are subject to wear and tear improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 9: Explanation Of Symbols And Warnings, Etc
Improper use may result in hazard to life and limb. Example of improper use: Improper connection of the pressure and return lines of the FMM-A-S. HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc... -
Page 10: Informal Safety Precautions
WARNING Hydraulic systems are under pressure Danger of bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 11: Training And Instruction Of Personnel
The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in a timely fashion. Any screwed fittings which have been undone/removed are to be checked to see that they have been properly resecured. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc... -
Page 12: Modifications To The Fmm-A-S
Modifications to the FMM-A-S Do not make any modifications (design modifications, extensions) to the FMM-A-S without the prior consent of the manufacturer. Any modifications require written permission from HYDAC FILTER SYSTEMS GMBH. Immediately replace any machine components which are not in perfect condition. -
Page 13: Checking The Scope Of Delivery
Installation and Maintenance Instructions (this document) CD-ROM with operating and maintenance instructions CS 1000 CD-ROM with FluMoS Light software Calibration certificate CS1000 FMM-A-S … -1 FMM-A-S … -2 HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 14: Fmm Features
The FMM-A-S will be destroyed ► The FMM-A-S is only to be used with mineral oils or mineral oil-based raffinates. ► Do not exceed the maximum operating pressure. HYDAC FILTER SYSTEMS GMBH en(us) Page 14 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc... -
Page 15: Hydraulic Diagram
FMM-A-S Hydraulic diagram Hydraulic diagram Dimensions – FMM-A-S … -1 HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 16: Dimensions - Fmm-A-S
FMM-A-S Dimensions – FMM-A-S … -2 Dimensions – FMM-A-S … -2 HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 17: Components Of The Fmm-A-S
Test coupling Type 1604 / female thread G ¼ acc. ISO 228 Outlet (OUT), Test coupling Type 1604 / female thread G ¼ acc. ISO 228 Flow control valve (adjustable) / lockable Filter / Filter element HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 18: Components Of The Fmm-A-S
Outlet (OUT), Test coupling Type 1604 / female thread G ¼ acc. ISO 228 Flow control valve (adjustable) / lockable Filter bowl / Filter element HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 19: Installing / Deinstalling The Fmm-A-S
DIN 40050 / EN60529 / IEC 529 / VDE 0470. Fastening can be carried out by means of the two holes in the installation block with 2 M6 screws in accordance with ISO 4762 (minimum length 110 mm). HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc... -
Page 20: Connecting The Fmm-A-S With The Hydraulic System
Now connect the other end of the measurement line to the measurement point. The hydraulic installation of the FMM-A-S is now complete. HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 21: Setting Flow Rate
700 … 800 mm²/s The flow control valve has a lockable adjustment button. This makes it possible to secure the setting against unauthorized adjustment by removing the key. HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc... -
Page 22: Error Messages / Troubleshooting
For other error messages, please refer to your CS 1000 operating and maintenance instructions. Performing Maintenance Maintenance interval Replace the filter element at least every six months. HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 23: Changing The Filter Element (Fmm-A-S
► The hydraulic system must be depressurized before performing any work on the hydraulic system. Item Designation O-ring 1077x2.62 Filter element 25 µm O-ring 20x2 Support ring Ø 20 Screw plug HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... - Page 24 Wet the O-ring (30) and the support ring (40) with medium. Turn the screw plug (50) clockwise manually, then tighten it with an Allen wrench (size 10). (Tightening torque: 8 - 10 Nm) HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc...
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Page 25: Changing The Filter Element (Fmm-A-S
► The hydraulic system must be depressurized before performing any work on the hydraulic system. Item Designation Manifold block Filter bowl O-ring Support ring Filter element HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 26: Decommissioning The Fmm-A-S
This applies in particular to the oil in the unit, components covered with oil and electronical components. After disassembling the unit and separating the various materials, reuse them or dispose of them properly in accordance with local regulations. HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc... -
Page 27: Spare Parts And Accessories
Filter element, 5 µm 1260891 Support ring 612997 O-ring, 59 x 3 FPM 413734 For more spare parts and accessories, please refer to the product documentation. HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... -
Page 28: Technical Data
++49 (0)681 509 – 1933 E-mail: service@hydac.com Model Code - A - S - 0 - CS1220 - A - z - 0 - 1 - 0 / 000 HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17... - Page 29 = Without Hydraulic accumulator = Without Filter = Protective filter, 25 µm = Protective filter, 5 µm Options = Without Modification number = Modification number HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 32 MoWa FMM-A-S 3492449 en-us 2011-02-17.doc 2011-02-17...
- Page 32 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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