Summary of Contents for HYDAC FILTER SYSTEMS CTM-EB 1000 Series
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CTM-EB ContaminationTest Module - Extraction Box Operating and maintenance instructions English (translation of original instructions) Keep for future reference. Documentation no.: 3456134c...
Checking the scope of delivery ..............24 Module dimensions ..................25 Analysis chamber dimensions ..............26 Preparing the module for operation ............27 Setting up the module ................27 en(us) CTM-EB 1000 series Page 3 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Servicing the test liquid filters ..............55 Changing the filter element ................ 56 Clean the analysis chamber ..............58 Cleaning the diffuser on the filter membrane holder ....... 60 en(us) CTM-EB 1000 series Page 4 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Customer Service / Service ............... 73 Hydraulic diagram ..................74 Model code ....................75 EC declaration of conformity ..............75 Explanation of terms and abbreviations ............. 76 Index ......................78 en(us) CTM-EB 1000 series Page 5 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Please notify us immediately of any modifications made to the product whether by you or a third party. Warranty For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> Legal information. en(us) CTM-EB 1000 series Page 6 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx...
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. en(us) CTM-EB 1000 series Page 7 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. en(us) CTM-EB 1000 series Page 8 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Danger point warning Dangerous electrical voltage warning Warning; Crushing of hands Warning against crushing your hand en(us) CTM-EB 1000 series Page 9 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
These signs are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Fires, naked lights and smoking prohibited Procedure not permitted with loads en(us) CTM-EB 1000 series Page 10 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
• Safe handling/use of tools • Fitting and connection of hydraulic tubes and connections • Product-specific knowledge • Knowledge about how to handle operating media. en(us) CTM-EB 1000 series Page 11 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Observe the following regulatory information and directives: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations en(us) CTM-EB 1000 series Page 12 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. Proper or designated use of the product extends to the following: •...
Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The owner alone shall assume any and all...
Such persons have corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. en(us) CTM-EB 1000 series Page 16 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Disposal Specialist • Proper and environmentally- personnel friendly disposal of materials and substances • Decontamination of contaminants • Knowledge about reuse en(us) CTM-EB 1000 series Page 17 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Observe the following regulatory information and directives: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations en(us) CTM-EB 1000 series Page 18 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
To transport the module, all test liquid reservoirs and filter holders must be drained. All moveable components sensitive to vibration like the grating, spray gun, etc., must be removed or secured. en(us) CTM-EB 1000 series Page 19 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Lifting the module by the sliding grip The module / the analysis chamber will be damaged Use a fork lift truck to lift the module. ► en(us) CTM-EB 1000 series Page 20 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Make sure that the slings are routed and stretched exclusively over the ► body and not over the analysis chamber or the drip tray of the CTM. en(us) CTM-EB 1000 series Page 21 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Supply voltage, power supply, power consumption Model -> Model code; for details, see page 75 -> Part no. -> Serial number Date -> Year/week of production en(us) CTM-EB 1000 series Page 23 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Intermediate ring for the filter membrane holder Operation and Maintenance Instructions (this document) Spray gun with a flat nozzle Spray gun with a round nozzle Disk (optional) en(us) CTM-EB 1000 series Page 24 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
18xx 1200 2 x Ø 180 1900 2 x Ø 230 20xx 2 x Ø 230 46xx 1770 4 x Ø 230 All dimensions in mm. en(us) CTM-EB 1000 series Page 26 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Before plugging the module into the power socket, make sure that the voltage available corresponds to that specified on its name plate. en(us) CTM-EB 1000 series Page 28 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
To prevent the connector from working loose, use the locking ring to screw it securely onto the socket. Press the hose quick connectors firmly onto the nipples, so that the test liquid can flow. en(us) CTM-EB 1000 series Page 29 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Switching the module on or off only affects the electrical height adjustment and the door drive. All other functions, such as spray extraction, are unaffected by turning the module on or off. en(us) CTM-EB 1000 series Page 30 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Please confirm this step now in the operating software. Remove the filter membrane from the filter membrane holder for analysis. en(us) CTM-EB 1000 series Page 31 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Control connection plug Connection hoses (A/B/C/R) Contact (signaling that door is closed) Sliding grip Guide roll Remote control CTM-EB RC Test liquid filter CTM EB disk turntable (optional) en(us) CTM-EB 1000 series Page 34 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
To switch it back on, press the corresponding button again. en(us) CTM-EB 1000 series Page 35 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
The door stops as soon as you release the push- button or the end position of the door (open/closed) has been reached. en(us) CTM-EB 1000 series Page 36 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx...
To synchronize the drives, press the two buttons 1.1 and 1.2 simultaneously for 5 seconds once the door is closed. If a two-handed control is installed, additionally press the second push- button. en(us) CTM-EB 1000 series Page 38 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Increase the working height Decrease the working height On releasing the push-button, the drive will immediately stop and will only move again when the push-button is pressed again. en(us) CTM-EB 1000 series Page 39 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Clean the analysis chamber before the beginning of a contamination test series using the "Inner chamber rinsing" program as defined. Specify either the volume or time for inner chamber rinsing. en(us) CTM-EB 1000 series Page 40 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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The automatic inner chamber rinsing program cleans the inner walls of the analysis chamber in a defined manner. The control, volume and time interval can be set in the ContaminationTest Software ConTeS. en(us) CTM-EB 1000 series Page 41 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
- Spray gun [A] with flat nozzle [B] - Spray gun [A] with round nozzle [B] For details about process control, see the operating instructions for the ContaminationTest Software ConTeS. en(us) CTM-EB 1000 series Page 42 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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By pressing the foot switch, the connection will be released and test liquid will spray from the nozzle. This will continue as long as the foot switch is pressed and the selected rinsing volume has not yet been reached. en(us) CTM-EB 1000 series Page 43 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
360° and fix the test item in place using the clamping rod (3). Item Designation Disk Guide rod (available in a range of lengths) Clamping rod (available in a range of lengths) Y-shaped mount en(us) CTM-EB 1000 series Page 44 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
We are always able to offer you the perfect mount for the module and payload in question. Item Designation Waved mount/holder – light Waved mount/holder – medium Waved mount/holder – heavy en(us) CTM-EB 1000 series Page 45 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
To close the filter membrane holder, lift the lower part (2) up to the upper part and tighten the union nut (1) clockwise. Do not use a tool. The filter membrane holder is opened by turning the union nut (1) counterclockwise. en(us) CTM-EB 1000 series Page 46 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
(3) will press the two halves (67.1 + 67.2) of the filter membrane holder (with the intermediate ring) together. Make sure that an intermediate ring and two supporting sieves are used when a clip is used. en(us) CTM-EB 1000 series Page 47 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Intermediate ring The lower part of the filter membrane holder with a hose connection 1st cascade - coarse 2nd cascade - medium 3rd cascade - fine en(us) CTM-EB 1000 series Page 48 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Note that the wrench size at the lower part to the left and right is visible in order to insert the lower part into the upper part. en(us) CTM-EB 1000 series Page 49 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx...
Intermediate ring The lower part of the filter membrane holder with a hose connection 1st cascade - coarse 2nd cascade - medium 3rd cascade - fine en(us) CTM-EB 1000 series Page 50 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
A, B, C and Z are used for creating a random sample. Membrane filtration fineness, 5 µm Membrane filtration fineness, 20 µm Membrane filtration fineness, 100 µm en(us) CTM-EB 1000 series Page 51 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
CAUTION "G60 Spezial" test liquid Hazardous to health Make sure that there is adequate ventilation. ► Always wear protective gloves ► Always wear eye protection ► en(us) CTM-EB 1000 series Page 52 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
To replace the hoses, you will need the following tool: - Hose scissors - Open-jaw wrench = 14 mm - Open-jaw wrench = 17 mm - Open-jaw wrench = 19 mm en(us) CTM-EB 1000 series Page 54 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Servicing the test liquid filters The three test liquid filters are easily accessible from the rear side. Nozzle <-> Position in the circuit diagram <-> <-> <-> en(us) CTM-EB 1000 series Page 55 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Loosen the coupling nut (1) by turning it in a clockwise direction and then remove the filter bowl (2). Use a strap wrench to remove the coupling nut. en(us) CTM-EB 1000 series Page 56 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Carefully press the new filter element into the element mount by applying slight pressure, pressing it upwards and screwing it in. NOTICE en(us) CTM-EB 1000 series Page 57 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
14. The CTM-EB is now ready for operation. Clean the analysis chamber Clean the analysis chamber at the intervals specified in the following table: Type Cleaning interval CTM-EB xxx0 Weekly CTM-EB xxx1 Daily en(us) CTM-EB 1000 series Page 58 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Performing maintenance Clean the analysis chamber with a clean microfiber cloth. en(us) CTM-EB 1000 series Page 59 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Clean the see-through door regularly. CAUTION Electrostatic charging Uncontrolled discharge / injury Always clean the door with a moist, lint free ► cloth. Do not use a dry cloth. ► en(us) CTM-EB 1000 series Page 60 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Adjust the humidity in the surroundings. Always clean the door of the CTM-EB with damp cloths. If there is a lot of static, use a commercial anti-static product. en(us) CTM-EB 1000 series Page 61 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Check the gloves for leaks on a daily basis ► If you find signs of wear, replace the gloves ► immediately Replace the gloves every 6 months ► en(us) CTM-EB 1000 series Page 62 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Class 6 The data in this test list was collected under laboratory conditions using new gloves without any mechanical action at room temperature. The gloves were en(us) CTM-EB 1000 series Page 63 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
= 2.0 x 10 Ω. Resistance R (Ω) must be between 7.5x10 ≤ R ≤ 1x10 to EPA ground or a grounding point for gloves and finger stalls. en(us) CTM-EB 1000 series Page 64 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
The following spare parts are available for the waved mount: Item Designation Part no. Qty. Lower section Upper section Disk replacement bearing 3837550 Guide rod Clamping rod Screw Screw *) on request en(us) CTM-EB 1000 series Page 67 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
The following spare parts are available for the waved mount: Item Designation Part no. Qty. Bracket 3789521 Support 3789519 Sliding piece 3789528 screws 617526 Threaded sleeve 3790418 *) on request en(us) CTM-EB 1000 series Page 68 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
The following spare parts are available for the waved mount: Item Designation Part no. Qty. Bracket 3789521 Support 3789519 Sliding piece 3789528 screws 617526 Threaded sleeve 3790418 *) on request en(us) CTM-EB 1000 series Page 69 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
See chapter "Taking the unit out of operation" Disposing of the unit After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner. en(us) CTM-EB 1000 series Page 71 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
DIN 400050 Permissible ambient temperature 15 … 28 °C range Permitted relative air humidity ≤ 80% (non-condensing) Permitted storage temperature 0 … 50 °C range en(us) CTM-EB 1000 series Page 72 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
Appendix Appendix Customer Service / Service If you have any questions, suggestions, or encounter any problems of a technical nature, please contact: HYDAC FILTER SYSTEMS GMBH Justus-von-Liebig Str., Werk 20 66280 Sulzbach / Saar Fax: +49 6897 509 9046 E-mail: filtersystems@hydac.com...
= spraying, medium pressure Supplementary details = Series Modifications = Without EC declaration of conformity The CE declaration of conformity can be found in the module's documentation (folder). en(us) CTM-EB 1000 series Page 75 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
® FPM (FKM / Viton Fluoroelastomer rubber Type of test liquid Spray gun Spray gun with changeable nozzle for spray en(us) CTM-EB 1000 series Page 76 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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Sec. Second(s) Flushing fluid Test liquid for spray extraction. Wrench size Wrench size for tools Vent Ventilation / air bleed port VE water Demineralized/Deionized water en(us) CTM-EB 1000 series Page 77 / 80 BeWa CTM-EB 3456134c en-us 2018-03-16.docx 2018-03-16...
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