Related Manuals for HYDAC FILTER SYSTEMS FMM-P-S
Summary of Contents for HYDAC FILTER SYSTEMS FMM-P-S
- Page 1 FMM-P-S FMM-P-M FluidMonitoring Module Installation and Maintenance Instructions English (translation of original instructions) Documentation no.: 3866049a (Valid from series no.: 0002S01827N0000401)
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Page 2: Imprint
++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. -
Page 3: Table Of Contents
Checking the scope of delivery ..............16 FMM Features....................17 Components ....................18 FMM-P-S-… ....................18 FMM-P-M-…....................19 Dimensions....................20 FMM-P-S-… ....................20 FMM-P-M with AS1000................21 FMM-P-M with AS3000................22 FMM-P-M with HydacLab ................23 Hydraulic diagram..................24 FMM-P-S / FMM-P-M Page 3 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... - Page 4 Documentation Representative FMM-P-S-… ....................24 FMM-P-M-…....................24 Installing the FMM..................25 Attaching the FMM-P-S ................26 Attaching the FMM-P-M................27 Hydraulic connection of the FMM..............28 Connecting FMM with the hydraulic system ...........29 Error messages / Troubleshooting............30 Performing Maintenance ................31 Changing the Filter Element ..............31 Decommissioning the FMM................32 Disposing of the FMM.................32...
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Page 5: Preface
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51... -
Page 6: Customer Service
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find this at www.hydac.com -> Legal information. FMM-P-S / FMM-P-M... -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index number is incremented upward by one number every time the manual is revised or changed. FMM-P-S / FMM-P-M Page 7 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17... -
Page 8: Safety Information And Instructions
Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users. General hazard Danger due to operating pressure Risk of burns due to hot surfaces FMM-P-S / FMM-P-M Page 8 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 9: Signal Words And Their Meaning In The Safety Information And Instructions
CAUTION indicates a danger with a low risk and which can lead to minor injury if not avoided. NOTICE NOTICE indicates a danger which will lead to damage to property if not avoided. FMM-P-S / FMM-P-M Page 9 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 10: Structure Of The Safety Information And Instructions
Also observe the following regulatory information and guidelines: Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country-specific regulations, organization-specific regulations FMM-P-S / FMM-P-M Page 10 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17... -
Page 11: Proper/Designated Use
NOTICE Impermissible operating fluid The FluidMonitoring Module will be destroyed The FMM may only be used with HFD-R fluids (phosphate esters, e.g. ► Skydrol, Fyrquel, HyJet). FMM-P-S / FMM-P-M Page 11 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 12: Improper Use Or Use Deviating From Intended Use
Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the module. -
Page 13: Qualifications Of Personnel / Target Group
Specialist personnel: such persons with corresponding specialist training and several years work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. FMM-P-S / FMM-P-M Page 13 / 40 en(us) -
Page 14: Unpacking The Fmm
Always store the FMM in a horizontal or vertical position on the block, without its original packaging. FMM-P-S / FMM-P-M Page 14 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17... -
Page 15: Decoding The Model Code Label
-> Part no. -> Serial no. Date -> Year/week of production and hardware index Min. INLET press.: -> Minimum operating pressure Max. INLET press.: -> Maximum operating pressure FMM-P-S / FMM-P-M Page 15 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 16: Checking The Scope Of Delivery
CD Operating and Maintenance Instructions CS 1000 (A PC with a PDF display program is required for displaying this.) CD FluMoS light (FluidMonitoring Software) Calibration certificate CS 1000 Additional sensor manual (optional) FMM-P-S / FMM-P-M Page 16 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 17: Fmm Features
The advantages of the FMM are: Cost-effective solution Early warning in the case of critical machine states Continuous fluid monitoring Condition-based maintenance planning FMM-P-S / FMM-P-M Page 17 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 18: Components
FMM Features Components The FMM has the following components, depending on the version: FMM-P-S-… Item Description FMM-P-S-... connection block Test point 1604 (IN / OUT) Filter element insert ContaminationSensor CS 1000 series FMM-P-S / FMM-P-M Page 18 / 40 en(us) -
Page 19: Fmm-P-M
Test point 1604 (IN / OUT) Filter element insert ContaminationSensor CS 1000 series AquaSensor AS 1000 series or AquaSensor AS 3000 series or HYDACLab or No additional sensor FMM-P-S / FMM-P-M Page 19 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 20: Dimensions
Dimensions Dimensions The FMM has the following dimensions, depending on the version and additional sensor: FMM-P-S-… FMM-P-S / FMM-P-M Page 20 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 21: Fmm-P-M With As1000
Dimensions FMM-P-M with AS1000 FMM-P-S / FMM-P-M Page 21 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 22: Fmm-P-M With As3000
Dimensions FMM-P-M with AS3000 FMM-P-S / FMM-P-M Page 22 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 23: Fmm-P-M With Hydaclab
Dimensions FMM-P-M with HydacLab FMM-P-S / FMM-P-M Page 23 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 24: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram The FMM has the following hydraulic diagram, depending on the version and additional sensor: FMM-P-S-… FMM-P-M-… FMM-P-S / FMM-P-M Page 24 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 25: Installing The Fmm
Attach the FMM at the two mounting holes on the CS 1000 using 2x socket cap screws M8 x 55 mm, or at the 3 holes in the block using 3x socket cap screws M10x50 mm. FMM-P-S / FMM-P-M Page 25 / 40 en(us) -
Page 26: Attaching The Fmm-P-S
Installing the FMM Attaching the FMM-P-S Attach the FMM-P-S... according to the following illustration: FMM-P-S / FMM-P-M Page 26 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 27: Attaching The Fmm-P-M
Installing the FMM Attaching the FMM-P-M Attach the FMM-P-M-... according to the following illustration: FMM-P-S / FMM-P-M Page 27 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 28: Hydraulic Connection Of The Fmm
The FMM is supplied with two test points (type 1604) on the inlet (IN) and outlet (OUT). Remove the test points to connect via the connector thread G1/4 according to ISO 228. FMM-P-S / FMM-P-M Page 28 / 40 en(us) -
Page 29: Connecting Fmm With The Hydraulic System
Use an internal Ø ≤ 4mm for the measurement line to prevent particle deposit. Connect the other end of the measurement line to the measurement point. The hydraulic installation of the FMM is now complete. FMM-P-S / FMM-P-M Page 29 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 30: Error Messages / Troubleshooting
For other error messages, please refer to your CS1000 operating and maintenance instructions. A PC with an installed PDF display program is required for displaying the CS1000 operation and maintenance instructions on the CD-ROM. FMM-P-S / FMM-P-M Page 30 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17... -
Page 31: Performing Maintenance
► before performing any work on the hydraulic system. Item Description O-ring 10.77x2.62 Filter element 25 µm O-ring 20x 2 Support ring Ø 20 Screw plug FMM-P-S / FMM-P-M Page 31 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 32: Decommissioning The Fmm
Dispose of the packaging material in an environmentally friendly manner. After dismantling the module and separating its various materials, dispose of it in an environmentally friendly manner. FMM-P-S / FMM-P-M Page 32 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17... -
Page 33: Contact/Service
Contact/Service Contact/Service For product information, technical support or if you have comments or suggestions concerning this manual, please contact: HYDAC FILTER SYSTEMS GMBH Telephone: ++49 (0) 6897 509 1174 Telefax: ++49 (0) 6897 509 846 E-mail: filtersystems@hydac.com Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. -
Page 34: Ersatzteile / Zubehör
- 2x O-ring, 1x support ring, 1x filter element Filter element replacement kit (EPDM), consisting of: 3523517 - 2x O-ring, 1x support ring, 1x filter element *) available on request FMM-P-S / FMM-P-M Page 34 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 35: Accessories
Extension cable 5 m, socket plug (female) 5-pole, 6040852 M12x1 / socket plug (male) 5- pole, M12x1 For more spare parts and accessories, please refer to the product documentation. FMM-P-S / FMM-P-M Page 35 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 36: Technical Data
Empty weight FMM-P-S ~ 4.3 kg FMM-P-M ~ 5.7 kg For further technical details, please refer to the operating and maintenance manuals of the respective component. FMM-P-S / FMM-P-M Page 36 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 37: Model Code
Z(AS) = prepared for AS1000 Z(HL) = prepared for HydacLab Hydraulic accumulator = without hydraulic accumulator Filter = Protective filter, 25 µm Options = Without Modification number = Modification number FMM-P-S / FMM-P-M Page 37 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... -
Page 38: Index
Storage temperature range ........36 Hazard symbol............ 3, 8 HFD ..............11 Hydraulic connection ........4, 28 Transport .............. 14 Hydraulic diagram..........3, 24 Troubleshooting..........4, 30 FMM-P-S / FMM-P-M Page 38 / 40 en(us) MoWa FMM-P-x 3866049a en(us) 2013-09-17 2013-09-17... - Page 40 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com Email: filtersystems@hydac.com...
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