Melec ADB-5F41EL Instruction Manual
  1. Manuals
  2. Brands
  3. Melec Manuals
  4. DC Drives
  5. ADB-5F41EL
  6. Instruction manual

Melec ADB-5F41EL Instruction Manual

5-phase stepping motor driver
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
５-phase Stepping Motor Driver
ADB-5F41EL
Instructions Manual
(For designers' use)
Please ensure to read and understand this
Instructions Manual before using the product.
Please keep this Instructions Manual at hand
MN0300-1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ADB-5F41EL and is the answer not in the manual?

Questions and answers

Related Manuals for Melec ADB-5F41EL

Summary of Contents for Melec ADB-5F41EL

  • Page 1 ５-phase Stepping Motor Driver ADB-5F41EL Instructions Manual (For designers' use) Please ensure to read and understand this Instructions Manual before using the product. Please keep this Instructions Manual at hand MN0300-1...
  • Page 2 Instructions Manual Introduction This Instructions Manual describes the safe and proper method of handing "5-phase Stepping Motor Driver ADB-5F41EL" with emphasis on the specifications, assuming that our readers are engaged in designing of control devices incorporating stepping motors. Please ensure to read and understand this Instructions Manual before using the product.
  • Page 3 ADB-5F41EL Instructions Manual Descriptions in this manual on safety matters: This product must be operated and used properly. Otherwise , or when it is operated and used erroneously, unforeseen accidents may occur, causing physical injuries or property damages. Majority of these accidents can be avoided if you are well informed of hazardous circumstances in advance.

  • Page 4: Table Of Contents

    ADB-5F41EL Instructions Manual Introduction Descriptions in this manual on safety matters: CONTENTS PAGE １． Safety 1-1. Safety Precautions 1-2. Safety Information for Handling ２． Overview 2-1. Characteristics 2-2. Product Configuration 2-3. Appearance ３． Name and Function of Each Section 3-1. Signal I/O Connector（J1）...
  • Page 5 ADB-5F41EL Instructions Manual PAGE ８． Maintenance and Check-up 8-1. Maintenance and Check-up 8-2. Troubleshooting ９． Storing and Disposal 9-1. Storing 9-2. Disposal １０． Specifications 10-1. General Specifications 10-2. I/O Signal (1) Example Circuit Connection (J1) (2) Drive pulse input (CW, CCW)

  • Page 6: １．Safety

    ADB-5F41EL Instructions Manual １．Safety １－１．Safety Precautions WARNING (1) This product is not designed or manufactured for application for equipment requiring high level of reliability such as equipment related to nuclear energy, aeronautics-related equipment, automobiles, ships, medical appliances directly handling the human body and equipment that might seriously affect properties.

  • Page 7: Safety Information For Handling

    ADB-5F41EL Instructions Manual １－２．Safety Information for Handling ●Overall: CAUTION Do not touch the driver during operation or immediately after stopping. It may cause burn on the skin due to overheating of the driver. ●When setting up the STEP ANGLE SELECT switch:...
  • Page 8 ADB-5F41EL Instructions Manual ●When installing: WARNING Overheating may cause fire. Mount it on a noncombustible member. Keep it away from combustibles. ●When connecting the DC Input/Motor Output Connectors (J2, J3): CAUTION Erroneous connection may cause breakage of the motor or the driver.

  • Page 9: ２．Overview

    Instructions Manual ２．Overview ２－１．Characteristics ADB-5F41EL is a step-out detection function driver for a 5-phase stepping motor with DC +24V input. It can drive a 5-phase stepping motor with 0.75A/phase and 1.4A/phase. Step angles can be selected from six step angles ranging from a 1/1,1/2, 1/4,1/10,1/20,1/40 division of the basic angle.
  • Page 10 ADB-5F41EL Instructions Manual ３．Name and Function of Each Section ３－１．Signal I/O Connector（Ｊ１） ADB-5F41EL CW drive pulse signal input terminal ●Directs the motor to operate CW. CCW+ CCW drive pulse signal input terminal ●Directs the motor to operate CCW. CCW- (IN+) Extend functions signal input terminal ●It uses the Extend functions...
  • Page 11 ADB-5F41EL Instructions Manual ADB-5F41EL MOTOR Motor output terminal ●Outputs current to drive the motor. ３－３．Encoder I/O Connecter (J4) ADB-5F41EL SHIELD Encoder shield terminal ●The shield of encoder is connected Encoder 5v power supply terminal and GND terminal ●Encoder power supply(+5V､GND) is connected...
  • Page 12 ADB-5F41EL Instructions Manual ３－４．POWER LED POWER LED(GREEN) comes on upon inputting power. ３－５．ENC LED ENC LED (GREEN) comes on upon outputting of +5V power for encoder. ３－６．ALM LED When an alarm occurs, ALM LED (red) comes on or flashing. ・ In case of internal temperature of the driver reaches approx. 70℃ or more, ALM LED comes on.

  • Page 13: ４．Function Set-Up By Use

    ADB-5F41EL Instructions Manual ４．Function Set-up by Use ４－１．Setting STEP ANGLE SELECT switch CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of motor. Ensure correct setting. The step angle is set up with the STEP SEL switch.
  • Page 14 ADB-5F41EL Instructions Manual ４－２．Setting HOLD CURRENT SELECT switch 注意 CAUTION A high setting value may cause burn on the skin due to overheating of the motor. Do not select a high value beyond the required. DRIVE CURRENT is set up with the HOLD I.SEL switch.
  • Page 15 ADB-5F41EL Instructions Manual ４－４．Setting of the Extend functions switch CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of motor. Ensure correct setting. Set this switch with power OFF. Set the functions required by the OP SEL switch [OP2,0P1,OP0].
  • Page 16 ADB-5F41EL Instructions Manual ５．Installation ５－１．Conditions for Installation WARNING Overheating may cause fire. Mount it on a noncombustible member. Keep it away from combustibles. (1) Designed for incorporating into equipment used indoors, this product requires to be installed in the following environment: ●Indoors (where it is not exposed to direct sun).
  • Page 17 (1) Fix the product at the two round holes on the main frame. ●Mounting example Fixing with Fixing with ADB-5F41EL a screw a screw Melec Made in Japan Ｍ-３ screw Ｍ-３ spring washer Ｍ-３ flat washer Fixing with Fixing with a screw a screw Ｍ-３...
  • Page 18 ADB-5F41EL Instructions Manual ６．Connection ６－１．Overview of Connection Configuration DC Power Supply DC+24V 0V(GND) Encoder Motor User Controller Twisted pair wire CCWP CCW+ CCWP CCW- SHIELD (+COM) (IN+) ( IN ) (IN-) ( OUT ) (OUT+) (R.GND) (OUT-) R.GND R.GND +COM...
  • Page 19 ADB-5F41EL Instructions Manual ６－２．Connecting Signal I/O Connector（Ｊ１） The following items are required: ●Housing for J1 (51103-0800:Molex) One unit ●Contact for J1 (50351-8100:Molex) 12 contacts ●Manually operated crimping tool One unit for AWG28-22(57295-5000:Molex) (1) Crimp the contact to the cable used for wiring.
  • Page 20 ADB-5F41EL Instructions Manual ６－３．Connecting DC Input/Motor Output Connector（Ｊ２，Ｊ３） CAUTION Erroneous connection may cause breakage of the motor or the driver. Correctly connect the DC Input/Motor output connector. The following items are required: ●Housing for J2 (51067-0200:Molex) One unit ●Housing for J3 (51067-0500:Molex) One unit ●Contact for J2,J3 (50217-9101:Molex)
  • Page 21 ADB-5F41EL Instructions Manual 〔Motor output Connector〕 〈Connection〉〈Crimping〉 〈Insertion〉〈Wiring〉 ADB-5F41EL Housing Contact (0.3mm or more, for J3 Leads of the motor 5m Max.) Black Green Motor Orange Blue ADB-5F41EL Housing Contact (0.3mm or more, for J3 Leads of the motor 5m Max.)
  • Page 22 ADB-5F41EL Instructions Manual ６－４．Connecting Encoder I/O Connecter（J4） The following items are required: ●Housing for J4 (51103-0800:Molex) One unit ●Contact for J4 (50351-8100:Molex) 9 contacts ●Manually operated crimping tool One unit for AWG28-22(57295-5000:Molex) (1) Crimp the contact to the cable used for wiring.
  • Page 23 ADB-5F41EL Instructions Manual ６－５．Inputting Power CAUTION Breakage of the machine or injury is apprehended due to unexpected behavior of the motor. Maintain the state where emergency stop is enabled at any time. (1) Input the DC power supply (DC+24V) in the cable that connected to No.1 and No. 2 terminals of J2.

  • Page 24: Setting Step Angle Select Switch

    ADB-5F41EL Instructions Manual ７．Confirmation of Setting and Connection ７－１．Check Points This product requires different switch setting and motor wiring depending on the motor used. Check if the switch setting and the motor wiring are correctly performed. Check Points Check Remarks Setting of DRIVE CURRENT DRIVE I.SEL...

  • Page 25: ８．Maintenance And Check-Up

    ADB-5F41EL Instructions Manual ８．Maintenance and Check-up ８－１．Maintenance and Check-up WARNING Injury or fire is apprehended due to unexpected behavior. Do not replace fuse. Do not disassemble, repair or modify. (1) As for maintenance inspections the engineer of the specialty shall do it.

  • Page 26: Troubleshooting

    ADB-5F41EL Instructions Manual ８－２．Troubleshooting Trouble Check Item Assumed Cause 1. POWER LED does not ・Connection of power supply. ・Wiring error with power come on. supply. ・Value of power voltage. ・Power voltage failure. ・Driver failure. 2. The motor is not excited. ・Connection of the motor to ・Wiring error with the motor...

  • Page 27: ９．Storing And Disposal

    ADB-5F41EL Instructions Manual ９．Storing and Disposal ９－１．Storing (1) Keep the product in the following environment: ●Indoors (where it is not exposed to direct sun). ●Where ambient temperature and humidity are controlled within the range set out in the specifications. ●Where there is no explosive, corrosive or inflammable gas.

  • Page 28: Storing

    ADB-5F41EL Instructions Manual １０．Specifications １０－１．General Specifications DC+24V *1 (Ripple voltage P-P 2.0V or less) ● Rated input current 〔DRIVE I.SEL ⇒ D1=ON set up〕 Supply Power at DRIVE DC+24V: 2.1A ● Rated input current 〔HOLD I.SEL ⇒ H1=OFF set up〕...
  • Page 29 ADB-5F41EL Instructions Manual １０－２．I/O Signal (1) Example Circuit Connection(J1) Example connection of (J1) ADB-5F41EL The user controller CW + 160Ω 26LS31 Phote-coupler CCWP CCW+ 160Ω CCWP CCW- 26LS31 Photo-coupler +COM ( IN+ ) 1.3kΩ ( IN ) ( IN- )
  • Page 30 ADB-5F41EL Instructions Manual (2) Drive pulse input（CW, CCW） ① Operating current range (J1) ADB-5F41EL The photo-coupler turns on with inter-terminal voltage of 3.1 V～5.5 V. 160Ω (Photo-coupler diode V ≒ 1.6 V) ② Timing chart Photo-coupler 160Ω CCW+ 90％ 10％...

  • Page 31: (3) Extend Functions Signal Input（In

    ADB-5F41EL Instructions Manual (3) Extend functions signal input（IN） ① Operating current range The photo-coupler turns on with inter-terminal voltage of 4.5 V～26.4 V. (J1) ADB-5F41EL (Photo-coupler diode V ≒ 1.1 V) 1.3kΩ Photo-coupler (4) Extend functions signal output (OUT) ① Output current a.

  • Page 32: Alarm Signal Output (Alm)

    ADB-5F41EL Instructions Manual (5) Alarm signal output (ALM) ① Output current a. I ≦6mA, V ＜2V (J1) ADB-5F41EL b. I ≦2mA, V ≦0.6V CE(sat) ≦30V R.GND Photo-coupler ● Upon detection of the step-out and OFF the coupler output of the alarm signal. The ALM LED flashes.

  • Page 33: Example Circuit Connection (J4)

    (7) Example Circuit Connection (J4) ADB-5F41EL (J4 ) Encode 190Ω Equivalent to 26C31 Photo-coupler 190Ω Equivalent to 26C31 Photo-coupler 190Ω Equivalent to 26C31 Photo-coupler SHIELD SHIELD ● + 5V and GND are not insulated from the internal power supply of the ADB-5F41EL. -33-...

  • Page 34: (8) Encoder Input（ A, A, B, B, Z, Z

    ADB-5F41EL Instructions Manual (8) Encoder input（ A, A, B, B, Z, Z ） ① Operating current range (J4) ADB-5F41EL The photo-coupler turns on with inter-terminal voltage of 3.1 V～5.5 V. 190Ω (Photo-coupler diode V ≒ 1.6 V) Coupler OFF in the inter-terminal Photo-coupler voltage ≦...
  • Page 35 ADB-5F41EL Instructions Manual １０－３．Alarm LED (ALM） WARNING Overheating may cause fire. Stop operation when this LED comes on. (1) Overheat alarm ● In case of internal temperature of the driver reaches approx. 70℃ or more, O.H.A LED comes on. At this time the motor output current is not blocked.

  • Page 36: Dimensions

    ADB-5F41EL Instructions Manual １０－４．Dimensions （Unit：ｍｍ） 12.5 64.5 10.75 62.75 -36-...

  • Page 37: Applicable Motors

    ADB-5F41EL Instructions Manual １０－５．Applicable Motors ● 5-phase stepping motor with encoder (Sanyo Denki Co., Ltd.) Basic Setting Current Torque Data Representative Motors Angle DRIVE I.SEL (A/phase) Fig. No. (°) switch No. 0.72 0.75 103F5510-72XE43 Fig.1 103F7851-82XE42 Fig.2 0.72 103F7852-82XE42 Fig.3 Factory Setting －...

  • Page 38: General Specifications

    ADB-5F41EL Instructions Manual １０－６．5-phase stepping motor specifications with encoder General Specifications Motor type 103F5510-72XE43 103F7851-82XE42 103F7852-82XE42 Exterior □42mm×63.3mm □60mm×61.5m □60mm×70.2mm Dimensions Shaft Diameter φ5mm φ8mm φ8mm Holding Torque 0.25 N･m 0.55 N･m 0.87 N･m Rotor Inertia 0.065×10 kg･m 0.275×10 kg･m 0.400×10...

  • Page 39: Encoder Specifications

    ADB-5F41EL Instructions Manual Encoder Specifications　 Motor type 103F5510-72XE43 103F7851-82XE42 103F7852-82XE42 Supply Power DC5V ±5% input current 150mA Basic number of 500 C/T divisions Maximum response 100 kHz frequency Encoder outputs(A phase, To the line driver Output Signal B phase,Z phase)

  • Page 40: 5-Phase Stepping Motor Dimensions With Encoder

    ADB-5F41EL Instructions Manual 5-phase stepping motor Dimensions with encoder 103F5510-72XE43 （Unit：ｍｍ） (16) □42 ±0.25 □31 ±0.25 4-M3 TAP DEPTH 4 MIN φ 22 -0.05 φ 5 -0.013 MOTER LEAD WIRE (300) ENCODER CONNECTOR ENCODER CABLE ±20 -40-...
  • Page 41 ADB-5F41EL Instructions Manual 103F7851-82XE42 （Unit：ｍｍ） (11) □60 ±0.5 □50 ±0.13 +0.5 4-φ 4.5 φ 36 -0.039 φ 8 -0.015 MOTER LEAD WIRE (300) ENCODER CONNECTOR ENCODER CABLE ±20 -41-...
  • Page 42 ADB-5F41EL Instructions Manual 103F7852-82XE42 （Unit：ｍｍ） (11) □60 ±0.5 □50 ±0.13 +0.5 4-φ 4.5 φ 36 -0.039 φ 8 -0.015 (300) MOTER LEAD WIRE ENCODER CONNECTOR ENCODER CABLE ±20 -42-...

  • Page 43: Torque Characteristics

    ADB-5F41EL Instructions Manual １０－７．Torque Characteristics Representations in the torque characteristics table are made in terms of the -１ motor rotation (s ) vs. torque (N・m). -１ Motor rotation (s ) and drive pulse frequency (Hz) are converted as follows: 360°...
  • Page 44 ADB-5F41EL Instructions Manual Fig.1 DRIVE I.SEL = OFF ADB-5F41EL 103F5510-72XE43 DC24V 0.75A/PHASE TORQUE(N・m) INPUT CURRENT(A) HOLD 40％ = 0.15N・m PUL LOUT TORQ UE INP UT CU RREN T 0.02 Fig.2 Fig.3 DRIVE I.SEL = ON DRIVE I.SEL = ON ADB-5F41EL...

  • Page 45: Conforming To Europe Standards

    ADB-5F41EL Instructions Manual １０－８．Conforming to Europe standards (1) Low voltage directive This product is not subject to the EC’s Low Voltage Directive by the following. ・This product should be installed within an enclosure. ・For the driver’s power supply, use a DC power supply with reinforced insulation on its primary and secondary sides.
  • Page 46 ADB-5F41EL Instructions Manual １０－９．Encoder cable　specifications (1) General Specifications Model name CE-100-01 CE-100-02 CE-100-03 CE-100-04 /A10-1318115-6 /A20-1318115-6 /A30-1318115-6 /A50-1318115-6 Housing (Driver side) 51103-0900（Molex） Housing (Encoder side) 1-1318115-6(Tyco Electronics) Standards A、A、B、B、Z、Z、+5V、GND AWG24,UL20276 Shield AWG24,UL3266 Length（L） Wiring (Driver side) (Encoder side) Leads of...

  • Page 47: The Main Parts Which Revised By This Manual

    ADB-5F41EL Instructions Manual The main parts which revised by this manual Parts Content 【R1】 P5, 46 ・Addition of 「Encoder cable　specifications」 ・Correction of errors or incorrect translations P10, 19, 22, 28, 39 ・Addition of 「EMC Directive 2014/30/EU」 -47-...
  • Page 48 Technical Service TEL.(042)664-5382 FAX.(042)666-5664 E-mail s-support@melec-inc.com Sales and Service TEL.(042)664-5384 FAX.(042)666-2031 URL:http://www.melec-inc.com Melec Inc. Control equipment marketing department 516-10,Higashiasakawa-cho,Hachioji-shi,Tokyo 193-0834,Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement. 1609...

Table of Contents