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6SL38253AE412AA1-Z
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Manuals and User Guides for Siemens 6SL38253AE412AA1-Z. We have
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Siemens 6SL38253AE412AA1-Z manual available for free PDF download: Operating Instructions & Installation Instructions
Siemens 6SL38253AE412AA1-Z Operating Instructions & Installation Instructions (160 pages)
Medium-Voltage Drive
Brand:
Siemens
| Category:
DC Drives
| Size: 7.23 MB
Table of Contents
Table of Contents
5
1 Introduction
13
About These Instructions
13
2 Safety Instructions
15
Warning Symbols on the Device
15
Qualified Personnel
15
The 5 Safety Rules
15
Safe Handling
16
Electromagnetic Fields in Electrical Power Engineering Installations
19
Components that Can be Destroyed by Electrostatic Discharge (ESD)
19
Information for Persons Responsible for Plants and Systems
21
Proper Usage
21
Grounding Concept
22
Installation Site Safety
22
Measures for Operator Protection in Electromagnetic Fields
23
Requirements for the Circuit Breaker Provided by the Customer
23
Residual Risks
24
Security Information
26
3 Description
29
Area of Application
29
Safety Concept
29
Safety Components and Functions
29
External Safety Components
30
Protection and Monitoring Functions of Internal Components
30
Protection and Monitoring Functions for External Components
30
Design
31
Figure 3-1 Example - Design of the Converter
31
Control Module
32
Basic Line Module
32
Motor Module Employing M2C Technology
32
Figure 3-2 Block Diagram: Basic Line Module with Diodes
32
Figure 3-3 Block Diagram: Motor Module Employing M2C Technology
33
Re-Cooling Unit
34
Cooling Unit Requirements
34
Operating Principle of the Re-Cooling Unit
35
The Internal Deionized Water Circuit
35
Table 3-1 Deionized Water Requirements
35
The External Raw Water Circuit
36
Components
37
Power Cell
37
Table 3-2 Raw Water Requirements
37
IGBT Module
38
Capacitor Bank
38
Figure 3-4 Power Cell
38
Door Limit Switch
39
Electromechanical Door Interlocking System
39
Precharging
39
Power Stack Adapter
40
Figure 3-5 Interface Overview of Power Stack Adapter 4
41
Actual Value Sensing
42
Common Power Supply
42
Field of Application
42
Connections
43
Interface Description
43
Figure 3-6 Overview
43
Touch Screen Operator Panel
44
Figure 3-7 Operator Panel
44
Control Unit
45
Terminal Modules
45
DC/DC Converter
45
Line Filter
45
Figure 3-8 Line Filter
45
Sirius Safety Relay
46
Auxiliary Power Supply
46
AC Auxiliary Voltage
46
Figure 3-9 SIRIUS Safety Relay
46
AC Auxiliary Voltage Supply
47
Customer Terminal Strips
47
Options
47
Expanded Remote Control Via Terminal Block (Option A06)
47
Motor Monitoring System (Option A63)
47
Auxiliary Voltage Supply 3 AC 380 V 50 Hz (Option C36)
48
Can Bus Interface (Option G20)
48
1X Temperature Sensor Evaluation Unit TM150 (Option G51)
48
Pulse Distributor for Splitting Speed Encoder Signal (Option G70)
48
Optical Bus Terminal (OBT) for PROFIBUS (Option G71)
48
Indicator Lamps in the Cabinet Door (Option K20)
49
Display Instruments in the Cabinet Door for Current, Speed, Output and Winding Temperature Plus Indicator Lamps (Option K22)
49
Sensor Module SMC30 (Option K50)
49
Emergency Shutdown Circuit (Option K58)
49
Automatic Restart Function (Option L32)
50
Emergency Mushroom-Head Pushbutton (Option L45)
50
Line-Side Grounding Switch (Option L48)
50
Figure 3-10 Example Diagram: Line-Side Grounding Switch
50
Cabinet Lighting in the Control Section (Option L50)
51
Uninterruptible Power Supply (Option L53)
51
Anti-Condensation Heating (Option L55)
51
EMERGENCY STOP Category 0 (Option L66)
52
Braking Module (Option L72)
52
Safety Locking System (Option M08)
53
Figure 3-11 Braking Module in M2C Technology
53
Signal and Control Cable (Max. 2.5 MM²) (Option M33)
54
Connection of Auxiliary Voltage and Signal Cable from above (Option M34)
54
Brass Cable Entry for Power and Signal Cables (Option M36)
54
Degree of Protection IP44 (Option M44)
54
Redundant Fan (Option M61)
54
Power Cable Connection at the Drive Output from above (Option M78)
54
Controlled Outgoing Circuit for Motor Fan 3-Phase 400 VAC (Option N30)
54
Controlled Outgoing Circuit for Anti-Condensation Heating 1-Phase 230 VAC (Option N35)
55
Cell Bypass (Option U11)
55
Interfaces
55
Hydraulic Interfaces
55
Electrical Interfaces
56
DRIVE-Cliq Interface
56
Table 3-3 DRIVE-Cliq Interface
56
Figure 3-12 Auxiliary Supply and Signal Interfaces
56
4 Preparations for Use
59
Requirements for Installation Location
59
Inspections When the Equipment Is Received
59
Checking Shock and Tilt Indicators
59
Checking the Load Handling Attachments
60
Figure 4-1 Example of Attaching and Displaying the Shock and Tilt Indicators
60
Transport
61
Transport Markings
61
Transport Requirements
61
Observe Center of Gravity
62
Transport with a Fork-Lift Truck
62
Figure 4-2 Example Illustration of Centers of Gravity
62
Transport with a Crane
63
Using Lifting Rods
63
Figure 4-3 Lifting Bar Label
64
Figure 4-4 Securing the Lifting Rods
64
Transporting Transportation Units Packed in Boxes
65
Transporting a Re-Cooling Unit
66
Figure 4-5 Transporting a Transportation Unit (Still in Packaging) with a Crane
66
Unpacking the Cabinets
67
Removing the Packaging
67
Removing Load Securing Devices
67
Lifting the Cabinet off the Transport Pallet
68
Opening Doors in Preparation for Use
68
Figure 4-6 Example: Label with Instructions for Opening the Doors
68
Checking the Shock and Tilt Indicators Inside the Cabinet
69
Storage
69
Emptying the Drive
69
Storing a Device
70
Storing Fans
72
Storing Re-Cooling Units
72
5 Assembly
73
Safety Instructions for Assembly
73
Tools Required
74
Screwing the Transport Units Together
74
Connect to the Foundation
75
Figure 5-1 Screwing the Cabinets Together
75
Connecting Cabinets
76
Connecting the Interface Cable
76
Figure 5-2 Connecting the Grounding for the Cabinet Units
76
Connecting the Water Circuits
77
Figure 5-3 Connecting the Interface Cable
77
Figure 5-4 Water Piping
78
6 Electrical Connection
79
Safety Instructions for Electrical Connections
79
Electromagnetic Compatibility
81
Figure 6-1 Shield Connection Using a Clip
83
Figure 6-2 Bridging Shield Gaps
83
Potential Concept
84
Cable Cross-Sections
84
Table 6-1 Cable Cross-Sections
84
Figure 6-3 Potential Concept
84
Connecting Ground
85
Figure 6-4 Connecting_Grounding Cable
85
Laying the Signal Lines
86
Connecting the Auxiliary Voltage
87
Connecting Power Cables
87
Preparations
87
Table 6-2 Cleaning Agents and Grease
88
Procedure
89
Procedure
90
Shield Connection
90
Connecting the Re-Cooling Unit to the Drive
91
Interconnecting Optional Connections
91
Fastening the Cable Ducts with Cable Ties
92
7 Commissioning
93
8 Operation
95
Safety Instructions for Operation
95
Operating the Converter
96
Functions
96
Monitoring Functions and Protective Functions
96
Insulation Monitoring
97
Tripping of the Circuit-Breaker in Case of Undervoltage
98
Automatic Restart
98
Fault and System Messages
99
Indicating and Rectifying Faults
99
Diagnostics Via Leds
100
Leds of the Power Stack Adapters
100
Leds of the Sirius Safety Relay
101
9 Maintenance
103
Safety Instructions for Maintenance
103
Grounding the System
105
Grounding Using the Grounding Harness
105
Opening the Device
106
Preventive Maintenance
107
Inspection
107
Checklist for Preventive Maintenance Work
108
Visual Inspections
109
Equipment for Visual Inspections
109
Checking the Isolating Clearances
109
Checking Hoisting Solenoids and Security Bolts
109
Checking the Plug Connections
109
Checking the Cable and Screw Terminals
110
Inspecting Door Limit Switches
110
Checking the Cooling Circuit
110
Maintenance
111
Replacing a Fan
111
Replacing Fans, from the Front
111
Replacing Fans, from the Back
112
Cleaning
113
Cleaning Aluminum Parts
114
Repair
114
Components that Can be Replaced
116
Torques
116
Replacing the AVT Combination Module
118
Replacing the Current Transformer
119
Replacing the Precharging Transformer
120
Replacing the Precharging Rectifier
121
Replacing a Power Cell
122
Replacing a Diode Stack
128
Discharging the Snubber Circuit Capacitor
128
Removing
129
Installing
135
Replacing Water Sensors
137
Replacing the TP900 Operator Panel
139
Replacing the Compactflash Card
140
10 Spare Parts
141
11 Disposal
143
Information According to Article 33 of the REACH Regulation
143
Disposing of Packaging Material
143
Removing Device Components and Old Devices
144
Bypass Disposal
144
Service & Support
145
Technical Data and Drawings
147
Standards and Regulations
147
Environmental Conditions
147
Plant-Specific Information
148
Additional Documents
149
100 C Additional Documents
151
Index
151
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