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Bradley EXD-2N Installation Instructions Manual

Express deck lavatory system exd-series
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Read this entire installation manual to ensure proper installation, then file these
instructions with the owner or maintenance department.
Flush all the water supply lines before making connections. Debris in supply
lines will cause the valves to malfunction.
Turn OFF electrical power to the outlet when installing the Express® Deck.
Wall anchors used must have a minimum pull-out rating of 1,000 lbs.
Product warranties may be found under "Product Information" on our web site at
www.bradleycorp.com.
215-1542 Rev. E; EN 06-915
© 2007 Bradley Corporation
Page 1 of 13
2/9/07
Installation
Instructions
EXD-2N
Express® Deck Lavatory
System EXD-Series
(Standard and Wall-Hung Pedestals)
Express® Decks are ADA
and TAS compliant.

Table of Contents

Dimensions . . . . . . . . . . . . . . . . . . . . . . .2-3
Rough-Ins . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Installation Instructions . . . . . . . . . . . . . .6-9
Cleaning and Maintenance . . . . . . . . . . . .10
Assembly of Components . . . . . . . . . . . . .11
IMPORTANT
P.O. Box 309, Menomonee Falls, WI 53052-0309
TEL. 1-800-BRADLEY
http://www.bradleycorp.com
FAX 262-251-5817

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Summary of Contents for Bradley EXD-2N

  • Page 1: Table Of Contents

    215-1542 Rev. E; EN 06-915 © 2007 Bradley Corporation Page 1 of 13 2/9/07 Installation Instructions EXD-2N Express® Deck Lavatory System EXD-Series (Standard and Wall-Hung Pedestals) Express® Decks are ADA and TAS compliant. Table of Contents Dimensions ..... . .2–3 Rough-Ins .

  • Page 2: Dimensions

    Express® Deck Lavatory System EXD-Series EXD-2N EXD-2N/STD and EXD-2N/WH Express® Deck Lavatory System Dimensions STANDARD HEIGHT WALL-HUNG HEIGHT 2/9/07 50" (1270mm) 10" (254mm) 15" 15" RADIUS (381mm) (381mm) 21-1/4" (540mm) 30" (762mm) 36" (914mm) 30" (762mm) 36" (914mm) Bradley Corporation • 215-1542 Rev. E; EN 06-915 Installation Instructions 8"...
  • Page 3 11-1/2" TAS HEIGHT (292mm) THROUGH 8 OR 9 32" (813mm) 8-5/8" (219mm) (711mm) Express® Deck Lavatory System EXD-Series 21-1/8" (537mm) 11-1/2" (292mm) 8-5/8" 27" (219mm) 10-1/4" (260mm) 21-1/8" (537mm) 11-1/2" (292mm) GRADES 6 8-5/8" 28" (219mm) 11-1/4" (286mm) 2/9/07 EXD-2N...

  • Page 4: Installation Instructions

    Express® Deck Lavatory System EXD-Series EXD-2N Installation Instructions Supplies required for installation: • (6) 3/8" wall anchors, bolts and 1" min. O.D. washers to mount main frame and bowl to wall (minimum pull-out rating of 1,000 lbs.) • STD. HEIGHT ONLY: (2) 3/8" wall anchors, bolts and 1" min. O.D. washers to mount scuff base to wall •...
  • Page 5 Installation Instructions EXD-2N Express® Deck Lavatory System Dimensions HOT SUPPLY OPTION #2** 32" (813mm) 25-3/4" (654mm) 20" (508mm) * OPTION 1 - RECOMMENDED 240V/208V OR 277V ELECTRICAL BOX LOCATION (4"L x 4"W x 8"H) Figure 1 ** OPTION 2 - RECOMMENDED 240V/208V OR 277V ELECTRICAL BOX LOCATION (4"L x 4"W x 4"H)
  • Page 6 Express® Deck Lavatory System EXD-Series EXD-2N Installation Instructions continued . . . Step 2: Mounting frame to wall 1. Using a T20 Torx key, remove the six #10-24 flat head Torx screws and #10 finish washers securing the access panel to the main frame, and remove the panel (Figure 2).
  • Page 7 (2) PLACES BOWL/FRAME MOUNTING 3/8" BOLT AND WASHER (2) PLACES FOR BOWL MOUNTING Bradley Corporation • 215-1542 Rev. E; EN 06-915 Express® Deck Lavatory System EXD-Series BOWL SCUFF BASE FRAME AND DRAIN ASSEMBLY NOT SHOWN FOR CLARITY 2/9/07 EXD-2N MAIN FRAME...
  • Page 8 Express® Deck Lavatory System EXD-Series EXD-2N Installation Instructions continued . . . Step 4: Connecting supply and drain 1. Connect the Vernatherm™ Thermostatic Mixing Valve as shown in Figure 5a. 2. Install the drain plug in the drain hole in the bowl (see Figure 5b).
  • Page 9 #8-32 x 3/4" ROUND HEAD MACHINE SCREW WATER HEATER BASE Figure 6a PREPACKS: EX95TMLB (S45-2186) EX100TMLB (S45-2187) OPTIONAL 90˚ ELBOW CHECK/STOP VALVE OUTLET TO COLD WATER FAUCETS SUPPLY Figure 6b 2/9/07 EXD-2N #8 NUT WATER HEATER COVER WATER INLET HEATER...

  • Page 10: Cleaning And Maintenance

    Express® Deck Lavatory System EXD-Series EXD-2N Cleaning and Maintenance Instructions IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used to clean Terreon®. If these chemicals come in contact with the Terreon® surface, wipe off the surface immediately and flush with soapy water.

  • Page 11: Assembly Of Components

    PREPACK (S45-2166) 90˚ ELBOW MAIN (169-639) FRAME (S17-325) (S17-326) #8-32 SCREW DRAIN (160-319) ASSEMBLY STRAINER (P16-075) DRAIN PLUG (P16-072) 1/8" RUBBER WASHER (125-001DP) TAILPIECE (129-056) P-TRAP (POLYPROPYLENE) (269-1697) OPTIONAL P-TRAP (CHROME-PLATED BRASS) (S29-094) 2/9/07 EXD-2N CHECK STOP (S27-102) HOSE (269-1735)

  • Page 12: Vernatherm™ Valve Troubleshooting

    Express® Deck Lavatory System EXD-Series EXD-2N Thermostatic Mixing Valve Maintenance and Troubleshooting NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions: • If stop/check valves are used, make sure that they are fully open.

  • Page 13: Vernatherm™ Valve Repair Parts

    Repair Kit S65-259 Item Description Thermostat O-Ring O-Ring Strainer (173-028) Figure 7 Bradley Corporation • 215-1542 Rev. E; EN 06-915 Express® Deck Lavatory System EXD-Series EXD-2N Nut 3/8-24 Hex Jam O-Ring O-Ring Stem Thermostat Piston Spring Seal Cup Valve Body 2/9/07...