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Old School Model Works Sky Ranger 40 Construction Manual

Old School Model Works Sky Ranger 40 Construction Manual

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Using the Manual
Be sure to read each step thoroughly before you start
the step. Test-fit the parts together to make sure they
fit properly. If necessary trim to fit.
Beside each step you will notice a check box (or two).
These are so you can keep track of your progress
while building your kit. For steps that have two boxes,
as in the construction of the left and right wing halves,
these steps must be performed two times.
• Your Old School Model Works aircraft should not be
considered a toy, but rather a sophisticated, working
model that functions very much like a full-size airplane.
Because of its performance capabilities, this model, if not
assembled and operated correctly, could possibly cause
injury to yourself or spectators, and damage to property.
• You must assemble this model according to the
instructions. Do not alter or modify this model, as doing
so may result in an unsafe or un-flyable model. In a few
cases the instructions may differ slightly from the photos.
In those instances the written instructions should be
considered as correct.
• You must take time to build straight, true and strong.
• You must use a R/C radio system that is in first-
class condition, a correctly sized power system and
components
(electronics,
throughout the building process.
• You must correctly install all R/C and other components
so that the model operates correctly on the ground
and in the air. (Installation shown in the manual is a
suggestion. You may have to adjust the mounting steps
to accommodate the size of your radio equipment.)
• You must check the operation of the model before every
flight to insure that all equipment is operating and that
the model has remained structurally sound. Be sure to
check clevises or other connectors often and replace
them if they show any signs of wear or fatigue.
Specifications: Wingspan: 60 in. • Wing Area: 527 sq in.
Airframe Length: 42.75 in. • Weight: 3.5-4.5 lb.
batteries,
wheels,
etc.)
Sky Ranger 40 prototype
• If you are not an experienced pilot or have not flown this
type of model before, we recommend that you get the
assistance of an experienced pilot in your R/C club for
your first flights. If you're not a member of a club, your
local hobby shop has information about clubs in your
area whose membership includes experienced pilots.
• While this kit has been flight tested to exceed normal
use, if this model will be used for extremely high stress
flying, such as racing, or if a power system larger than
one in the recommended range is used, the modeler is
responsible for taking steps to reinforce the high stress
points and/or substituting hardware more suitable for the
increased stress.
Remember: Take your time and follow
the instructions to end up with a well-
built model that is straight and true.
www.oldschoolmodels.com

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Summary of Contents for Old School Model Works Sky Ranger 40

  • Page 1 Sky Ranger 40 prototype • Your Old School Model Works aircraft should not be considered a toy, but rather a sophisticated, working • If you are not an experienced pilot or have not flown this model that functions very much like a full-size airplane.
  • Page 2: Included Items

    WARNING We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club. The AMA is the governing body of model aviation and membership is required to fly at AMA clubs. READ THROUGH THIS MANUAL Though joining the AMA provides many benefits, one of the primary reasons to join is liability protection.
  • Page 3: Before Starting Assembly

    • Hobby knife and #10 blades Let’s begin construction by working on the right (starboard) wing of your Sky Ranger 40. • Sandpaper: coarse (80 or 100 grit) & medium (150-200 grit) • Pencil or pen Prepare your work area •...
  • Page 4 Step 5 - Wing Assembly (attach R5) Step 9 - Wing Assembly (attach R2) Using medium CA, run a thin Locate two of the WB1s (from BP6) and one R2 from LP1. Note that bead of medium CA along the WB1s have a slight angle on one end and there is a small circle the inside, bottom surfaces engraved.
  • Page 5 Step 15 - Wing Assembly (cut leading edge) Step 20 - Wing Assembly (sheeting) Measure and cut one of the Using a bit of the leftover sheeting 1/4” square balsa strips to from the BP6 sheets, measure, cut create the leading edge. Press and glue together the sheeting to it into position and glue to all cover the area between R1 and...
  • Page 6 A bevel will need to be sanded, Step 28 - Wing Assembly (lower cap strips) similar to what is shown in this Just as you did for the top of the wing, cap strips will now be photo. Doing this will allow this attached to the bottom of the wing using several of the 1/16th x assembly will rest flush against 1/4”...
  • Page 7 Wipe off any excess epoxy with the paper towels and rubbing alcohol mentioned earlier in this step. This completes assembly of the Sky Ranger 40 wing. Now it’s time to start construction of the tail and fuselage. Step 34 - Wing Assembly (join 2 wing halves) Once the epoxy has cured from the previous step, it’s time to join...
  • Page 8 tabs that have to properly fit into the Step 43 - Fuselage Assembly (F3 and TR1 installation) fuselage side. If using C/A, use a medium Locate F3 from LP4 and TR1 from or thick formulation to give you time to fit LP3.
  • Page 9 Step 55 - Fuselage Assembly (F2 installation) Step 60 - Fuselage Assembly (Hatch assembly) Locate F2 from LP4. Test fit this piece The hatch is assembled in position, noting that it will slope in place on the fuselage. downwards when fitted correctly (to Care must be taken to give downthrust).
  • Page 10 form a sturdy block for the landing gear wire. Step 68 - Fuselage Assembly (Create WS6 assemblies) Slide one of the LG2 pieces into the pre-cut slots on the fuselage Locate the ten WS6s from both LP2s. sides. Now, paying close attention to the orientation of LG2 holes, You will make two blocks using these begin sliding the remaining LG2 pieces in place - one at a time WS6s, gluing them in two stacks of...
  • Page 11 Using 4 of the C/A hinges, dry-fit the elevator to the stab. Mark and trim the area where the leading edge of the elevator rubs against This completes the airframe assembly of the Sky Ranger 40. the tailwheel’s axle. Test the elevator by moving it up and down Construction Manual www.oldschoolmodels.com...
  • Page 12 Sky Step 84 - Covering Ranger prototype. Now it is time to cover the Sky Ranger 40. Remove the powerplant, Note that the throttle main gear, tailwheel, pushrods, and any other components that servo was in a different would get in the way of applying the covering.
  • Page 13 This completes the assembly of the Sky Ranger 40 fuselage. Now Check all the control horns, servo horns and clevises to make you’ll need to adjust the control throws and check for balance.
  • Page 14 For more information on all of our other products, as well as the latest news from Old School Model Works: Please check out out website: www.oldschoolmodels.com You can reach us on Facebook: www.facebook.com/oldschoolmodelworks...
  • Page 15 APPENDIX A Construction Manual www.oldschoolmodels.com Page 15...
  • Page 16 APPENDIX A Page 16 www.oldschoolmodels.com Construction Manual...