Becker BDC-i440 Series Assembly And Operating Instructions Manual
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Becker BDC-i440 Series Assembly And Operating Instructions Manual

Door control unit
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BDC-i440
Version: R/S
Assembly and Operating Instructions
en
Door control unit
Important information for:
• Fitters / • Electricians / • Users
Please forward accordingly!
These instructions must be kept safe for future reference.
4041 630 002 0c     16/12/2019   
Becker-Antriebe GmbH
Friedrich-Ebert-Straße 2-4
35764 Sinn/Germany
www.becker-antriebe.com

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Summary of Contents for Becker BDC-i440 Series

  • Page 1 Assembly and Operating Instructions Door control unit Important information for: • Fitters / • Electricians / • Users Please forward accordingly! These instructions must be kept safe for future reference. 4041 630 002 0c     16/12/2019    Becker-Antriebe GmbH Friedrich-Ebert-Straße 2-4 35764 Sinn/Germany www.becker-antriebe.com...

  • Page 2: Table Of Contents

    Table of contents General .................................... 3 Warranty .....................................  3 Safety instructions ................................ 4 Intended use .................................. 6 Product overview and dimensions ............................ 6 Installation...................................  7 Electrical connection................................ 9 Controls .................................... 9 General information regarding the levels .......................... 10 General operating information regarding the status level .......................  10 General operating information regarding the operator level and technician level ..............

  • Page 3: General

    General This door control unit is a high-quality product with the following performance characteristics: • The control unit is available in the following versions: ∙ R – relay control unit ∙ S – contactor control unit • Positioning the door at and between its limit positions (open, close and intermediate positions) •...

  • Page 4: Safety Instructions

    Safety instructions The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury. It is important to follow these instructions. General information • In addition to the fire and accident prevention regulations, the safety instructions given in the current standard version of EN 12453, EN 12978, VDE 0100, EN 50110, EN 60204, EN 50178, EN 60335 and ASR A1.7 must be observed.
  • Page 5 • Only use spare parts, tools and accessory devices which have been approved by the manufacturer. Un- approved third-party products or modifications to the system and its accessories represent a risk to your safety and the safety of others. This means that the use of unapproved third-party products, or modifications which have not been agreed with or approved by us, are prohibited.

  • Page 6: Intended Use

    Intended use The control unit in these instructions is exclusively designed for indoor use for the operation of roller doors, vertical lift gates, sec- tional doors, flexible (fabric) doors or indirectly operated door systems. This type of control unit must not be used in potentially explosive areas. The mains cable and any other connected cables are not designed for carrying the control unit.

  • Page 7: Installation

    Installation Install the control unit so that the control elements are easily accessible. Caution • Before installation, the control unit must be checked for any damage sustained in trans- port or elsewhere. Damage to the interior of the control unit may lead to considerable consequential damage to the control unit and jeopardise the safety of the operator.
  • Page 8 Installation on the wall 158,5 40°C -10°C Handling the cover during installation...

  • Page 9: Electrical Connection

    Electrical connection Caution The electrical connection may only be carried out by a qualified electrician! Please ensure adherence to all data on the supplied control unit and all applicable EN standards! When carrying out any connection work, the door system must be safely disconnected from the mains by switching off the power supply.

  • Page 10: General Information Regarding The Levels

    General information regarding the levels The control unit has several levels. Operation of the door (OPEN, CLOSE) is possible in the status level only. Status level Display of door status, error reports, input statuses, operation of the door (opening, closing), etc.
  • Page 11 Current status On the display, the current status of the door e.g. limit position CLOSE (_Ec_), switching states of safety inputs such as safety con- tact edges (ΞSEΞ) or light barriers (ΞLbΞ) are shown. Concerning this, please also see the table: Information display and mes- sages.

  • Page 12: General Operating Information Regarding The Operator Level And Technician Level

    General operating information regarding the operator level and technician level While the door is stationary, it is possible to switch from the status level to the parameterisation level for specific door settings. In parameterisation mode DIP switch PAR=ON, the dot in the first segment on the left flashes. After 30 minutes without an operating command via the DDT, parameterisation mode is exited once more for safety reasons.

  • Page 13: Technician Level

    Technician level For additional settings, you must switch to the password-protected technician level (P.999: 0410). Password entry DDT activation Explanation 7-segment display 1. PAR = ON Control unit in the status level When the door is stationary, the parameterisation level can be accessed.
  • Page 14 Selection of parameters 7-segment display Select the desired parameters. The parameter value can be viewed or changed (see be- A T T E N T I O N: low). Not all parameters can be dir- Display varies with selection. ectly viewed or changed, de- pending on the selected para- meterisation level (operator DDT (R), (L), (RR), (LL)

  • Page 15: Positioning System

    The positioning systems are identified in the text as follows: MLS: Mechanical limit switch AE: Absolute value encoder The absolute value encoders must meet Performance Level “c” in combination with the control unit. Becker-Antriebe GmbH drives with a Kostal single-turn absolute value encoder meet these requirements. Initial operation After switching on the control unit for the first time, or after choosing to "Restore factory setting", parameters are automatically...

  • Page 16: Checking The Running Direction

    Checking the running direction The control unit must be connected to a clockwise rotating field. Move the door into the semi-opened position using the emer- gency manual operation function. Insert the CEE plug of the control unit into the socket or switch the main switch of the control unit on. The direction of drive rotation depends on the control unit and must be checked first.
  • Page 17 Step Description 7-segment display 7. UPPER limit position OPEN but- Travel to the desired OPEN limit position. 8. Saving the limit posi- To save the position, press and hold the rotary-push button until tion (TT) the display no longer flashes. 9.

  • Page 18: Safety Input Se1, Se2, Emergency Stop

    To test the setting height of the internal VES pre-limit switch, place the VES gauge or a similar implement (height: 50 mm, e.g. wooden slat, pipe or similar) on the ground under the door, in the middle of the clearance of the door opening. If the door hits the 50 mm high VES gauge or another implement, it must stop immediately and then move away from the simulated obstacle (open).
  • Page 19 Wicket door switch and slack rope switch A wicket door switch with redundant contacts can be connected to terminal SE2. Two slack rope switches can be connected in series to the wicket door switch. The signal transmitters must meet Performance Level “c” in combination with the control unit. If no wicket door switch is used, an appropriate substitute resistor (2k Ohm) must be switched on.

  • Page 20: Function Inputs Fe

    P.4F0 – safety input SE2 Function Profile Description Testing 0.XX No function No function 0.00 3.XX Adjustment with an 8k2 resistor (e.g. Vitector ENS-S 8200) is recommended (factory set- ting) to achieve safe operation according to EN 12453. If the door is open, travel is not Wicket door possible.
  • Page 21 Function Profile Description 8.XX Mechanical limit switching – Testing is initiated underneath the pre-limit switch with a pressure-wave safety edge. P.215 can be used to set whether the edge underneath the pre-limit switch is ignored Pre-limit-switch (VES) (0) or whether the door is stopped when the edge is triggered (1). (CLOSE limit position) 8.00 NC –...
  • Page 22 Function Profile Description 12.XX For radio, only "Door visible = No" can be parameterised. An NO – normally open contact must be used as the contact type. Drive command CLOSE Maintained operation Briefly pressing the button causes the door to move to the CLOSE limit position. If the CLOSE command is active for more than 60 seconds, the error code E.116 appears.
  • Page 23 Function Profile Description 16.XX If the selection switch partial opening is activated, the door moves to the partial opening position or otherwise to the OPEN limit position. Selection switch partial opening If using an absolute value encoder, the height of the partial opening can be selected with P.244. 0: No intermediate stop position permitted, intermediate stop position is the same as door OPEN limit position 1: Half door opening distance...
  • Page 24 Function Profile Description 22.XX If the light barrier signals when travelling in the CLOSE direction (display: =Lb), the door is brought to an immediate halt and reversed for 3 seconds (can be set using P.451). Light barrier 1 If the beam of light is interrupted and then released again while the door is open or being opened, the stay-open time begins a new count (only if reclosing is activated).
  • Page 25 Function Profile Description 26.XX If the pull-in safety device signals during travel, the error code E.343 appears and the door is stopped. In the case of pull-in safety CLOSE, the CLOSE travel is blocked. Travel in the opposite dir- Pull-in safety device ection is possible in dead-man mode.

  • Page 26: Connection And Functions Of The Switch Outputs

    Connection and functions of the switch outputs Switching outputs The door control unit has 3 floating relay switching outputs (REL1 and REL2 are changeover contacts, and REL3 is a normally open contact), see chapter Position of the terminals and complete connecting diagram: P.991: 0 Mechanical limit switching [} 53] or Position of the terminals and complete connecting diagram: P991: 2 Absolute value encoder [} 55]).
  • Page 27 External testing, high active In the case of devices with a separate test input, this is used instead of the power switch-off. Wake-up signal for radio safety edge Radio safety edges are inactive while the door is still. To activate the safety edge, the wake-up signal must be used and connected to the safety edge.

  • Page 28: Expansion Board Bdc-I440 M1 (Optional)

    Expansion board BDC-i440 M1 (optional) The use of the BDC-i440 M1 expansion board makes 2 inputs and 2 further relay switching outputs available, REL4 – REL5 (changeover contacts), each with a switching capacity of 230 V AC / 3 A. The expansion board is activated using P.800:1. The ad- ditional outputs REL4 –...

  • Page 29: Installation And Function Of The Safety Radio Receiver (Optional)

    2014/53/EU. The full text of the EU declaration of conformity is ATEST available at the following web address: www.becker-antriebe.de/ce If retrofitting a safety radio receiver, you first need to install a receiver PCB on the PCB of the master control unit. To do so, it is necessary to disconnect the entire door control unit from the main power supply.

  • Page 30: Installation And Function Of The Radio Receiver (Optional)

    2014/53/EU. The full text of the EU declaration of conformity is available at the following web address: www.becker-antriebe.de/ce If retrofitting a radio remote control system, you first need to in- stall a receiver PCB on the PCB of the master control unit. To do so, it is necessary to disconnect the entire door control unit from the main power supply.
  • Page 31 Programming the hand-held transmitter coding The code of the hand-held radio transmitter is factory-set. The radio receiver must be set to this coding by programming the hand- held transmitter code. To program the hand-held transmitter coding in the radio receiver, proceed as follows: Press the "Program channel"...

  • Page 32: Door Profiles

    0 (P.991: 0) in the overview of parameters, in the description and on the connection and layout plan. The applicable connecting diagrams and parameters must be observed. Application-specific profiles can be selected with P.992. P.991:0 mechanical limit switching (Becker-Antriebe GmbH) P.991:1 mechanical limit switching (Becker-Antriebe GmbH) P.991:2 absolute value encoder (Becker-Antriebe GmbH)
  • Page 33 P.991:2 absolute value encoder (Becker-Antriebe GmbH) Parameter Input Function Terminals P.4E0 SE 1 Optoelectronic safety edge or electric safety edge (specified at the initial operation stage) P.4F0: 3.00 SE 2 Wicket door resistor 8k2 ohm P.510: 10.00 FE 1 Slack rope NC P.520: 22.00...

  • Page 34: Operator's Parameter Overview

    Operator’s parameter overview In the following table, all parameters which can be set by the operator are displayed. The values shown for "Setting range" and "Ex works" pertain to the parameter P.991:0 (mechanical limit switching) and may differ from other profiles. [Unit] Setting Description Ex works...

  • Page 35: Technician's Parameter Overview

    Technician’s parameter overview In the following table, all parameters which can be set by the technician are displayed. The values shown for "Setting range" and "Ex works" pertain to the parameter P.991:0 (mechanical limit switching) and may differ from other profiles. [Unit] Setting Description Ex works...
  • Page 36 [Unit] Setting Description Ex works range 0..5 If using an absolute value encoder: Reprogramming the limit positions With this parameter, the programming of the limit positions is restarted. After activ- ating the process, travel to the relevant limit positions is carried out in dead-man mode, and they are saved by pressing and holding the rotary-push button.
  • Page 37 [Unit] Setting Description Ex works range [Inc] If using an absolute value encoder: 0..4095 Floor position Floor position display [Inc] If using an absolute value encoder: 0..4095 Light barrier muting position The parameter value gives the light barrier muting position in increments. [Inc] If using an absolute value encoder: 0..4095...
  • Page 38 [Unit] Setting Description Ex works range 0..2 Obstacle detection If the safety edge (SKS) or light barrier (LS) detects an obstacle, the parameter switches between reverse travel by time, partial door opening or full door opening. 0: Only reverse travel by time 1: Full opening 2: Partial opening if possible, otherwise full opening 1..2...
  • Page 39 [Unit] Setting Description Ex works range 0..1 Direction FE2 For setting the direction with two-way traffic control for this input. 0: Inside 1: Outside This parameter can only be set if P.892 is 1. 6..29 Function FE3 Selection of the input function for input FE3 Parameter FE3 Selection of the input profile for input FE3 (parameter depends on input function configured)
  • Page 40 [Unit] Setting Description Ex works range 6..29 Function FE7 Selection of the input function for input FE7 Parameter FE7 Selection of the input profile for input FE7 (parameter depends on input function configured) 0..1 Direction FE7 For setting the direction with two-way traffic control for this input. 0: Inside 1: Outside This parameter can only be set if P.892 is 1.
  • Page 41 [Unit] Setting Description Ex works range 0..1 Direction FE10 (BDC-XXX M1) For setting the direction with two-way traffic control for this input. 0: Inside 1: Outside This function is only possible in combination with BDC‑XXX M1 when setting P.800:1 and P.892:1. 0..15 FE11 (radio channel 1) function Selection of the input function for input FE11 (radio channel 1)
  • Page 42 [Unit] Setting Description Ex works range Profile FE14 (radio channel 4) Selection of the input profile for input FE14 (profile depends on input function con- figured) This function is only possible when setting P.802:1. 0..1 Direction FE14 (radio channel 4) For setting the direction with two-way traffic control for this input.
  • Page 43 [Unit] Setting Description Ex works range 0..1 Direction FE3 (BDC-XXX M2) For setting the direction with two-way traffic control for this input. 0: Inside 1: Outside This function is only possible in combination with BDC‑XXX M2 when setting P.801:1 and P.802:1. 11..29 Function FE4 (BDC-XXX M2) Selection of the input function for input FE4...
  • Page 44 [Unit] Setting Description Ex works range 0..1 Direction FE6 (BDC-XXX M2) For setting the direction with two-way traffic control for this input. 0: Inside 1: Outside This function is only possible in combination with BDC‑XXX M2 when setting P.801:1 and P.802:1. FE15 (OPEN cover button) profile Selection of the input profile for input FE15 (profile depends on input function con- figured)
  • Page 45 [Unit] Setting Description Ex works range 0..18 Function Rel1 (BDC-XXX M2) Selection of the output function for output Rel1 This parameter can only be set when P.801:1. 0..18 Function Rel2 (BDC-XXX M2) Selection of the output function for output Rel2 This parameter can only be set when P.801:1.
  • Page 46 4: Reset door profile, set parameter to factory setting and delete programmed po- sitions 0..x Selection of the door profile 0: Mechanical limit switching (Becker-Antriebe GmbH) 1: Mechanical limit switching (Becker-Antriebe GmbH) 2: Absolute value encoder (Becker-Antriebe GmbH) 3…X Customised door profiles, see chapter "Door profiles"...

  • Page 47: Overview Of Reports

    Overview of reports Via P.985, you can choose your display language from the alternatives – German (default) and English. General status display: German English Description x.xxx x.xxx Parameter approval (dot flashes) is active, deactivation by shifting the DIP switch PAR = OFF xxxx.
  • Page 48 German English Description E.I.E.o. E.I.E.o. Calibration of the OPEN limit position required (in dead-man mode or reverse, if the decimal points are flashing) E.I.E.I. E.I.E.I. Calibration of the partial opening E1 (in dead-man mode) Calibration of the safety edge (SKS) pre-limit switch position (in maintained operation mode, if E.I.E.S.
  • Page 49 Active errors which have not yet been corrected are indicated by a decimal point 1 (e.g. F.212.). Errors/messages which are still to be acknowledged are indicated by a decimal point 4 (e.g. F212.). To acknowledge, a user intervention is required, e.g. pressing and holding the DDT.
  • Page 50 Error code Description Cause/Remedy F.766 Internal encoder error • High level of environmental interference • Faulty encoder • Encoder power supply problem, e.g. battery flat Collective input fault The device connected to the input is reporting a problem F.850 F.910 Internal EMERGENCY STOP Defective hardware triggered...
  • Page 51 Error code Description Cause/Remedy E.343 Pull-in safety CLOSEdevice triggered Pull-in safety CLOSEdevice triggered E.344 Safety unit OSE FE1 triggered • Safety unit OSE FE1 triggered • Only with P.510:5.01 and P. 510:5.02 E.350 Safety edge SE1 has switched before • Defective safety edge travel in the CLOSE direction •...
  • Page 52 Error code Description Cause/Remedy E.809 Negative test from safety radio • The radio safety edge cannot be activated • The device connected to the input X5 is not working E.810 Radio edge could not be activated. • The radio safety edge cannot be activated •...

  • Page 53: Position Of The Terminals And Complete Connecting Diagram: P.991: 0 Mechanical Limit Switching

    Position of the terminals and complete connecting diagram: P.991: 0 Mechanical limit switching The function of the SE1 optoelectronic safety edge or of the electric safety edge is specified at the time of initial operation.

  • Page 54: Position Of The Terminals And Complete Connecting Diagram: P.991: 1 Mechanical Limit Switching

    Position of the terminals and complete connecting diagram: P.991: 1 Mechanical limit switching The function of the SE1 optoelectronic safety edge or of the electric safety edge is specified at the time of initial operation.

  • Page 55: Position Of The Terminals And Complete Connecting Diagram: P991: 2 Absolute Value Encoder

    Position of the terminals and complete connecting diagram: P991: 2 Absolute value encoder The function of the SE1 optoelectronic safety edge or of the electric safety edge is specified at the time of initial operation.

  • Page 56: Laying The Connecting Cable

    Laying the connecting cable...

  • Page 57: Connecting Diagram For The Bdc-I440 M1 Expansion Board

    Connecting diagram for the BDC-i440 M1 expansion board SUVEK module RADIO PLUG-IN MODULE Relay / contactor 2.5 AT...

  • Page 58: Connecting Diagram For The Bdc-I440 M2 Expansion Board

    Connecting diagram for the BDC-i440 M2 expansion board...

  • Page 59: Circuit Diagrams For Electrical Accessories

    Circuit diagrams for electrical accessories OSE connection Green = SE 1 White = 0 V Brown = 12 V SE1 P.4E0: 2.00 Electric safety edge SE1 P.4E0: 1.00 Pneumatic safety edge SE1 P.4E0: 1.02 Safety device with PNP output 12 V REL3 P.730: 17 / SE1 P.4E0: 1.04 Safety device with NPN output 12 V...
  • Page 60 Light barrier with PNP output Light barrier with PNP output and testing REL3 P.730: 17 / FE2 P.520: 22.02 Transmitter / receiver light barrier Transmitter / receiver light barrier with testing REL3 P.730:17 / FE2 P.520:22.02...

  • Page 61: Maintenance

    Pull-in safety device with safety sensor OSE 1 OSE 2 Wicket door switch and slack rope switch S1 : Slack rope switch 1 S2 : Slack rope switch 2 ST : Wicket door switch P.4F0 : 3.03 Maintenance This control unit is maintenance-free. Cleaning Only clean the outside of the housing with a suitable cloth.

  • Page 62: Technical Data

    Technical data Type Control unit dimensions (W x H x D): approx. 200 x 400 x 155 mm incl. mounting brackets approx. 200 x 400 x 184 mm incl. mounting brackets and main switch Assembly Vertical Supply voltage via L1, L2, L3, N, PE: 400 V 3~N PE ±10%, 50...60 Hz Power consumption of the control unit: max.

  • Page 63: Declaration Of Conformity

    Declaration of conformity...

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