SIDE RAIL & COVER INSTALLATION
Bracket
Spring Plunger
End
Plug
D Seal
Driver's
Rubber
Seal
Side Rail
Block Seal
Self Tapping
Screw
Clamp
Half
STEP 1: After Invis-A-Rack has been installed, drill hole in J-hooks for
clamp half if needed (see template). Clean all areas where
adhesive block seal and D-seal will be applied, apply silicone
to areas shown on silicone instruction sheet. Seals will need to
be custom cut for each application. Block seal will start at the
notched out sections and continue to the tailgate in the rear, and
the bulkhead in the front. Keep Block seal flush with the top of
truck rail. D- seal will be placed between J hooks in the track
at the lowest position. When applying seals, cut long
and compress to allow for shrinkage.
s
V
Notched Out
ecTion
iew
Section
D Seal
Block
s
eal
D Seal
STEP 3: Set cover assembly behind cab with header seal on top of of
bulkhead. See detail C.
DetAiL "c"
FRONT OF
TRUCK BOX
Header seal on
top of bulkhead
DETAIL "D"
Header Guide
Side Rail
Inside Bulkhead
TENSION
CONTROL
O F
N T
X
B O
Safety Straps
F R O
C K
T R U
Passenger's
Side Rail
Header Guide Retainer
STEP 2: Attach the TruXedo rails to the Invis-A-Rack J hook as in
Detail A. Clamp must hook side rail as shown. To get the
correct TruXedo rail alignment from front to back, See
Detail-B. Compress the rear seal against the closed tailgate
and hold. Attach clamps starting at the tailgate. Install 4
clamp halfs along each TruXedo rail. Tighten all clamps.
D
-a
eTail
Hook
Height
Side Rail
Flush
Flush
Invis-A-Rack
Side Rail
J Hook
Clamp
Half
Block
Tighten clamps securely on side
s
eal
WARNING
!
rails before driving vehicle.
STEP 4: Push header guides into place under side rail. A click sound
will indicate a secure attachment. See detail D & E below.
N
otice
Cover Assembly
T
B
F
ruck
ox
ronT
HOW TO REMOVE COVER ASSEMBLY
STEP 5: If you want to remove cover assembly push up on
retainer tab with thumb and pull header guide over retainer
until it stops. Do this for both passenger and driver side. Then
lift cover assembly off of side rails.
Passenger Side
Shown
Bottom
Header Guide
View
Retainer Tab
Push Up To
Release
Cover
Assembly
Move Header Guide To
Disengage.
STEP 7: Secure hook fastener and Velcro
one side of rail, by pressing along full length of rail. Pull
cover tight across pickup bed, and secure fasteners on
opposite side rail.
Hook and loop
D
-B
eTail
fastener
3/16"
compress
seal
NOTE: Secure hook fastener and Velcro
loop fastener along entire length
of both side rails before driving
vehicle. This will prevent wind lifting
the cover and causing damage.
Closed Tailgate
EVER-TITE™
AUTOMATIC
TENSION
CONTROL
STEP 9: Set tension during warmest part of day. With cover closed, release hook and loop fastener from both side rails near cab. Check
compression of both spring plungers against the front header per diagram. Roll cover open and make adjustments. Close cover and
re-check adjustment. Repeat until satisfactory tension has been achieved.
Adjust HERE
with
flat screwdriver
DETAIL "E"
Spring Plunger
NOTE: Adjust tension in small increments.
Slight adjustments will gain significant results.
Questions?
Call our friendly customer service staff
at TruXedo Toll Free:
1-877-878-9336
Mon - Fri 8 am - 5 pm CST
STEP 6:
Header Guide
Header Seal
NOTE: If tailgate has a key lock, TruXedo
is unlocked and opened.
Header seal
inside tailgate
STEP 8:
®
loop fastener strips on
Pull cover over rails
Press edges
®
Toggle
COVER TENSION ADJUSTMENT
• Spring plunger compensates for material expansion &
Front Header
contraction caused by temperature changes.
• Check cover tension after installation, seasonally, and after
Spring Plunger
extreme temperature changes.
• For best performance, adjust tension regularly to protect
your cover against wind wear.
Side Rail
Front Header
TROUBLE SHOOTING
HEADER WILL NOT LATCH:
Check side rails to make sure they are level. See Step 2.
Make sure the header seal is not caught between side rail & header.
Check position of side rails on pickup box, they may be positioned too low. See Step 2.
Make sure cover has proper tension. See Step 9.
FABRIC COVER IS TOO TIGHT OR TOO LOOSE: See Step 9 to adjust tension.
* VELCRO
®
is a registered trademark of the Velcro companies.
LATCHING & UNLATCHING COVER
Always close cover before closing tailgate.
Unroll cover toward tailgate and rest bows on side rails.
Rotate header into header stops and press down to lock
toggle into header.
Header
Header Stop
Cover
Toggle
®
is secured until tailgate
Lock toggle into header
To release cover, Trigger pull rear release toggle. Start rolling
cover toward cab making sure both sides of cover roll evenly. For
best results leave unrolled portion of cover attached to the hook
®
fastener and Velcro
loop fasteners while opening.
Safety
Secure cover
Straps
open by hooking
Cover secured
open
safety straps to
front loops.
COVER TOO LOOSE
CORRECT TENSION
TURN SPRING PLUNGER
DURING WARMEST
SCREW CLOCKWISE
PART OF DAY
No Less Than 1/16"
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