GREAT PLAINS Terra Max HT1100-20 Assembly Manual

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subsequent instructions and warnings are serious - follow without

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Illustrations may show optional equipment not supplied with standard unit.

ORIGINAL INSTRUCTIONS

Table of Contents

Index

Assembly Manual

HT1100-20 - HT1100-30

Manufacturing, Inc.

www.greatplainsmfg.com

Printed 2020-07-29

Index

Terra Max

TP-69605

586-831Q-ENG

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Summary of Contents for GREAT PLAINS Terra Max HT1100-20

Page 1 Table of Contents Index Assembly Manual HT1100-20 - HT1100-30 Terra Max Manufacturing, Inc. www.greatplainsmfg.com Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! TP-69605 Illustrations may show optional equipment not supplied with standard unit.
Page 2 Table of Contents Index Table of Contents Index...
Page 3 Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit.
Page 4 HT1100-20 - HT1100-30 Table of Contents Index Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 5  Read and understand the “Safety Decals” section of the Operators Manual.  Read all instructions noted on the decals.  Keep decals clean. Replace damaged, faded and illegible decals. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 6  Lower implement, put tractor in park, turn off engine, and remove the key.  Secure Terra Max using blocks and supports provided.  Detach and store Terra Max in an area where children normally do not play. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 7  Wear snug-fitting clothing to avoid entanglement with moving parts.  Watch out for wires, trees, etc., when folding and raising machine. Make sure all persons are clear of working area. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 8  Have at least two people on hand while assembling.  Make sure area is level and free of obstructions (preferably an open concrete area).  Have all major components  Have all fasteners and pins shipped with machine. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 9 An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 10 Rear attachments and gang assemblies will be shipped in shipping container rack. • Shipping containers or racks do not need to be returned to Great Plains. Figure 4 42968 Shipping Gangs & Attachments Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 11 Locate and identify all components before assembling. Further Assistance Great Plains Manufacturing, Inc. wants you to be satisfied with your new Terra Max. If for any reason you do not understand any part of this manual or are otherwise dissatisfies...
Page 12 14. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 13 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 5 TP-69587 Center Frame & Lift Assembly Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 14 (19). 23. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 15 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 7 43137 Center Transport 30 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 16 (10), 1.5 x 1.00 x.075 machine  washer (11) and x 2 cotter pin. 31. Bolts may be tightened to specs, See “Torque Values Chart” on page 38 and all cotter pins may be bent. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 17 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 8 TP-69591 Level Bar & Fold Brackets Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 18 The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38.  Before adhering the decal to the level gauge bracket, be sure to retract the cylinder all the way, position A lines up with the red indicator. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 19 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 9 TP-69590 Hitch Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 20 See “Appendix - Reference Information” on page 38 for proper mounting instructions and hose routing. Figure 11 TP-69626 Valve Brackets & Hoses Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 21 The rest of the bolts may be tightened to specs, See    with hex bolts (4), lock washers and nuts. “Torque Values Chart” on page 38. Figure 12 TP-69598 Depth Stop & Angle Gauge Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 22 22. 65. Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 23 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 13 TP-69589 Wing & Lift Assembly Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 24 Check to be sure there is enough slack in hinge area when folding machine the first time. Figure 15 43972 Hose Clamp Assembly Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 25 Index Assembly Hydraulic Hose Hookup 71. Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the High Pressure Fluid Hazard: same remote valve are marked with the same color.
Page 26 (6) is placed under cylinders as shown, so that when the rod is extended, it Note: Rear Cylinder used on Model 30 Only Figure 17 43128 Purging Hydraulic System Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 27 HT1100-20 - HT1100-30 Table of Contents Index Assembly This page intentionally left blank Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 28 ID” on page 39. Now the gang system may be purged of air, See “Purging Hydraulic System” on page 22. 86. Bolts may be tightened to specs, See “Torque Values Chart” on page 38 and all cotter pins may be bent. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 29 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 18 TP-69624 Center Gang Bars Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 30 ID” on page 39. Now the gang system may be purged of air, See “Purging Hydraulic System” on page 22. 93. Bolt may be tightened to specs, See “Torque Values Chart” on page 38 and all cotter pins may be bent. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 31 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 19 TP-69627 Wing Gang Bars Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 32 This lead will be This Plug used on HT1100-30 Only For Solenoid on 810-849C Bypass Valve, See Wing Fold Assist for Proper Installation. Figure 20 TP-69596 Front Lights Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 33 (7) with the x 2 bolts (8), lock washers and Rear Lights nuts. 101. Tighten all bolts to specs, See “Torque Values Chart” on page 38. Figure 22 43115 Rear Lights Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 34 On the HT1100-30 the pigtail will also attach to the fold assist harness (5) and the fold assist harness will plug into the bypass valve (6). Figure 23 TP-69678 Splitter Switch Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 35 Route leads of proximity sensor (4) towards hoses) or use cable ties. center of machine on front tube of center frame as shown. Figure 24 TP-69628 30 Wing Fold Assist Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 36 111. Retract and extend the gang system (5) (Red Handles) several times to purge air from system. Watch for leaks and re-tighten fittings if necessary. Figure 26 42978 Gang Cylinder Purging Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 37 118.Tighten all bolts with lock nuts snug, but do not torque. The rest of the bolts may be tightened to specs, See “Torque Values Chart” on page 38. Figure 28 TP-69595 Gauge Wheel Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 38 150 ft-lb. Leave right ball joint bracket (7) loose, as it may need move a little while you bolt up the left rolling harrow bracket (3). Figure 29 42439 Rolling Harrow Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 39 127. Hook the hydraulic hoses to the cylinders, rod to rod, and base to base. 128.Purge the hydraulics of air and check for leaks.  Please see layouts for dimensions and placement, and Part Manual for a complete list of parts. Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 40 HT1100-20 - HT1100-30 Table of Contents Index Assembly Figure 30 42439 Hydraulic Double Reel Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 41  138.Torque x 2 Gr. 8 bolts (3) to 375 ft-lbs to be sure bolts do not work loose and cause damage to machine. Figure 32 42408 Level Bar Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 42 Rolling Harrow Spike Bolt 1 ”-6 650-750 Foot-pounds (175 lbs on 4’ cheater)  Wheel Bolt Torque Values ”-20 (75-85ft-lbs)  Wheel Bolt Torque Values ”-18 (80-90ft-lbs) Wheel Bolt Torque Values 5/8”-18 (85-100ft-lbs) Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 43 12-16  -18 ORB w/jam nut 24-33 18-24  -18 ORB straight 37-53 27-39  -16 JIC 27-41 20-30  -16 ORB w/jam nut 37-58 27-43  -16 ORB straight Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 44 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information Hydraulic Lift Layout TP-69641 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 45 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 & 25 Hydraulic Fold Layout TP-69636 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 46 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Hydraulic Fold Layout TP-69637 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 47 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 & 25 Hydraulic Gang Angle Layout TP-69642 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 48 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Hydraulic Gang Angle Layout TP-69643 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 49 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 & 25 Reel Hydraulic Layout TP-69644 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 50 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Reel Hydraulic Layout TP-69645 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 51 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 Machine Layout TP-69640 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 52 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-25 Machine Layout TP-69638 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 53 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-25 Machine Layout TP-69639 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 54 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Machine Layout TP-69646 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 55 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Machine Layout TP-69647 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 56 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 Double Reel/Rolling Harrow Layout TP-69649 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 57 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 Double Reel/Rolling Harrow Layout TP-69650 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 58 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-25 Double Reel/Rolling Harrow Layout TP-69651 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 59 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-25 Double Reel/Rolling Harrow Layout TP-69652 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 60 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Double Reel/Rolling Harrow Layout TP-69653 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 61 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Double Reel/Rolling Harrow Layout TP-69654 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 62 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 Single Reel/Rolling Harrow Layout TP-69655 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 63 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-20 Single Reel/Rolling Harrow Layout TP-69656 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 64 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-25 Single Reel/Rolling Harrow Layout TP-69657 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 65 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-25 Single Reel/Rolling Harrow Layout TP-69658 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 66 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Single Reel/Rolling Harrow Layout TP-69659 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 67 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information HT1100-30 Single Reel/Rolling Harrow Layout TP-69660 Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 68 HT1100-20 - HT1100-30 Table of Contents Index Appendix - Reference Information Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 69 JIC ............39 fold system ........22 Joint Industry Conference ....39 lift system ........22 J514 ............39 riders ............ 2 layout right-hand, defined ....... 5 HT1100-20 Double Reel/Rolling rose, orientation ........5 Great Plains | 586-831Q-ENG | 07/29/2020 Cover Table of Contents...
Page 70 HT1100-20 - HT1100-30 Table of Contents Index Great Plains | 586-831Q-ENG | 07/29/2020 Table of Contents Index...
Page 71 Table of Contents Index Table of Contents Index...
Page 72 Table of Contents Index Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402...

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