Related Manuals for IDEC HS3A Series
Summary of Contents for IDEC HS3A Series
- Page 1 110407-04-05/15 B-1221(3) System Manual Non-Contact Safety Switch HS3A-H21M4 (Multicode) (Original)
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Page 2: Table Of Contents
System Manual HS3A-H21M4 Contents Correct Use Description of the safety function Exclusion of Liability and Warranty General Safety Instructions Function Changing the approach direction Installation Electrical Connection Notes about UL, c-UL Safety in case of faults Fuse protection for power supply Requirements for connection cables Maximum cable lengths Pin assignment of HS3A... -
Page 3: Correct Use
Part 1: General requirements HS3A is only allowed to be operated in conjunction with the intended HS9Z actuators from IDEC and the related connection components from IDEC. On the use of different actuators or other connection components, IDEC pro- vides no warranty for safe function. - Page 4 System Manual HS3A-H21M4 Important! The user is responsible for the proper integration of the device into a safe overall system. For this purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2. Correct use requires observing the permissible operating parameters (see Technical data on page 24).
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Page 5: Description Of The Safety Function
System Manual HS3A-H21M4 Description of the safety function HS3A features the following safety functions: Monitoring of the safety guard position (interlocking device according to EN ISO 14119) Safety function: The safety outputs are switched off when the safety guard is open (see Switching states on page 8). Safety characteristics: category, Performance Level, PFH (see Technical data on page 24). - Page 6 Prior to use read the operating instructions and the system manuals, and keep these in a safe place. Ensure the operating instructions and the system man- uals are always available during mounting, setup and servicing. IDEC cannot provide any warranty in relation to the readability of the CD-ROM supplied for the storage period required.
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Page 7: Function
System Manual HS3A-H21M4 Function HS3A monitors the position of movable safety guards. The safety outputs are switched on/off when the actuator moves into/out of the operating distance. HS3A complies with the following safety requirements: Category 4, PL e according to EN ISO 13849-1. Redundant design of the circuit in the unit with self-monitoring. - Page 8 System Manual HS3A Manua -H21M4 H21M4 Switch ng states hi g The detailed switching states for your switch can be found in the system The detailed switching states for your switch can be found in the system The detailed switching states for your switch can be found in the system itch ca b status table o on page 23...
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Page 9: Changing The Approach Direction
System Manual HS3A-H21M4 Changing the approach direction Caution! Risk of damage to equipment as a result of trapped cables. Make sure that the cables are not trapped or torn off when the approach direction is changed. Make sure that the flat seal is not trapped and that the profile seal is properly positioned in its guide, otherwise the sealing function is no longer ensured. -
Page 10: Installation
System Manual HS3A-H21M4 Installation Caution! Safety switches must not be bypassed, turned away, removed or otherwise rendered ineffective. Observe EN ISO 14119:2013, section 7, for information about reducing the possibilities for bypassing an interlocking device. Caution! Risk of damage to device and malfunctions as a result of incorrect installation. HS3A and actuators must not be used as an end stop. - Page 11 System Manual HS3A-H21M4 Actuator and HS3A must be fitted so that - the front faces are at the minimum switch-on distance 0.8 x S or closer when the safety guard is closed (see section Operating distances and Typical operating distance on page 28). To avoid entering the area of possible side lobes, a minimum distance is to be maintained in case of a side approach direction.
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Page 12: Electrical Connection
System Manual HS3A-H21M4 Electrical Connection The following connection options are available: Separate operation Series connection with Y-distributors from IDEC Series connection, e.g. with wiring in the control cabinet Warning! In case of an error, loss of the safety function through incorrect connection. -
Page 13: Notes About Ul, C-Ul
System Manual HS3A-H21M4 Notes about UL, c-UL Important! For use and operation as per the UL, c-UL requirements , a power supply with the feature “for use in class 2 circuits” must be used. Alternative solutions must comply with the following requirements: a) Electrically isolated power supply unit with a max. -
Page 14: Requirements For Connection Cables
Use connection components and connection cables from IDEC On the usage of other connection components, the requirements in the fol- lowing table apply. IDEC provides no warranty for safe function in case of failure to comply with these requirements. Observe the following requirements for the connection cables:... -
Page 15: Maximum Cable Lengths
System Manual HS3A-H21M4 Maximum cable lengths Switch chains are permitted up to a maximum overall cable length of 200 m taking into account the voltage drop as a result of the cable resistance (see table below with example data and case example). =200 m = 24V DC -20% = 24V DC -10%... - Page 16 System Manual HS3A-H21M4 Determining cable lengths using the example table (see table 2) Example: 6 switches are to be used in series. Cabling with a length of 40 m is routed from a safety relay in the control cabinet to the last switch (#6). Cables with a length of 20 m each are connected between the individual HS3A safety switches.
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Page 17: Pin Assignment Of Hs3A
System Manual HS3A-H21M4 Pin assignment of HS3A Coding lug View on the connection side of HS3A Figure 6: Pin assignment of HS3A Designation Description Wire color Enable input for channel 2 White Power supply, 24V DC Brown Safety output, channel 1 Green Safety output, channel 2 Yellow... -
Page 18: Connection Of A Single Hs3A
System Manual HS3A-H21M4 Connection of a single HS3A If a single HS3A is used, connect the device as shown in Figure 7. The OUT output can be connected routed to a control system as a monitoring output. The switch can be reset via the RST input. To do this, a voltage of 24 V DC is applied to the RST input for at least 3 seconds. -
Page 19: Connection Of Several Hs3A In A Switch Chain
System Manual HS3A-H21M4 Connection of several HS3A in a switch chain Important! A HS3A switch chain may contain a maximum of 20 safety switches. The switches are connected in series using plug connectors and Y-distributors. If a safety guard is opened or if a fault occurs on one of the switches, the system shuts down the machine. -
Page 20: Notes For Operation With Safe Control Systems
System Manual HS3A-H21M4 Notes for operation with safe control systems Important! Please observe the following requirements for connection to safe control systems: Use a common power supply for the control system and the connected safety switches. A pulsed power supply must not be used for U . -
Page 21: Setup
System Manual HS3A-H21M4 Setup LED displays Table 3 Color State Significance illuminated Normal operation Teach-in operation or power Up STATE Green Actuator in limit range flashing (refer to System status table on page 23 for further signal functions) -Internal electronics fault illuminated -Fault at the inputs/outputs... -
Page 22: Functional Check
System Manual HS3A-H21M4 Functional check After installation and any fault, the safety function must be fully checked. Proceed as follows: Warning! Danger of fatal injury as a result of faults in installation and functional check. Before carrying out the functional check, make sure that there are no per- sons in the danger area. -
Page 23: System Status Table
System Manual HS3A-H21M4 System status table Table 4 LED indicator output Operating mode State 10Hz Self-test Self-test after power-up (10s) closed Normal operation, door closed Normal operation, door closed, safety outputs switched on, closed actuator in the limit range → Readjust the door Normal operation 1×... -
Page 24: Technical Data
System Manual HS3A-H21M4 Technical data Note! If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions. Technical data for HS3A Table 5 Parameter Value Unit min. - Page 25 System Manual HS3A-H21M4 Typical system times Please refer to the technical data for exact values. Ready delay: After switching on, the unit carries out a self-test. The system is ready for operation only after this time. Switch-on time of safety outputs: The max. reaction time t is the time from the moment when the actuator is in the operating distance (safety guard closed) to the moment when the safety outputs switch on.
- Page 26 System Manual HS3A-H21M4 Dimension drawings and connector assignments Connector assignment for HS3A-H21M4 Sensor head (8-pin plug) HS3A-H21M4 Y-distributor (8-pin socket) Function Y-distributor HS9Z-H3YD 56.5 Mounting screws are not supplied with the sensor head and must be provided by the user. Use stainless steel or non- metallic screws.
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Page 27: Technical Data For Actuator Hs9Z-Zh31
System Manual HS3A-H21M4 Technical data for actuator HS9Z-ZH31 Parameter Value Unit min. typ. max. Housing material Dimensions 40×40×10 Weight 0.025 ℃ Ambient temperature Degree of protection acc. To IP 67/IP 69K EN IEC 60529 Installation position Active face opposite read head Power supply Inductive via read head Dimension drawing... - Page 28 System Manual HS3A-H21M4 Operating distances Operating distance for center offset m = 0 (Only in conjunction with actuator HS9Z-ZH31 on surface mounting) Parameter Value Unit min. typ. max. Switch-on distance Assured switch-on distance S Switching hysterisis Assured switch-off distance S 1) On surface mounting on aluminum, in a non-metallic environment the typical switching distance increases to 30mm.
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Page 29: Ordering Information And Accessories
The safety guard must be re-adjusted when the device indicates that the ac- tuator is in the boundary area. Service If service support is required, please contact: IDEC CORPORATION 6-64, Nishimiyahara 2-chome, Yodogawa-ku, Osaka 532-0004, Japan APEM GmbH Heselstuecken 8, 22453 Hamburg, Germany http://www.idec.com... -
Page 30: Declaration Of Conformity
Heselstuecken 8, 22453 Hamburg, Germany Osaka 532-0004 Japan This declaration of conformity is issued under the sole responsibility of the manufacturer. Object of the declaration : Series Name – HS3A Series Model No. – Safety Switch: HS3A-H21M4, HS3A-H12U4 Actuator: HS9Z-ZH31...