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Summary of Contents for VAT 010 Series
- Page 1 Installation, Operating & Maintenance Instructions Mini UHV gate valve with manual actuator Series 010 DN 16 – 50 mm (I. D. ⅝" – 2") This manual is valid for the following product ordering numbers: 010 .. - ..- ..Sample picture 761035EA Edition 2014-07-31...
- Page 2 VAT. Offenders are liable to pay damages. The original VAT firmware and updated state of the art versions of the VAT firmware are intended for use with VAT products. The VAT firmware contains a limited, time unlimited user license.
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Page 3: Table Of Contents
Series 010 Contents Description of product ................ 4 Identification of product..................4 Use of product ....................4 Related documents..................4 Important information ..................4 Technical data ....................4 Safety ....................5 Compulsory reading material ................5 Danger levels ....................5 Personnel qualifications ................... -
Page 4: Description Of Product
• Dimensional drawing Important information This symbol points to a very important statement that requires particular attention. Example: VAT disclaims any liability for damages resulting from inappropriate packaging. Technical data See product data sheet and dimensional drawing. 4/25 Edition 2014-07-31... -
Page 5: Safety
Series 010 SAFETY Safety Compulsory reading material Read this chapter prior to performing any work with or on the product. It contains important information that is significant for your own personal safety. This chapter must have been read and understood by all persons who perform any kind of work with or on the product during any stage of its serviceable life. -
Page 6: Personnel Qualifications
SAFETY Series 010 Personnel qualifications WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. Safety labels Label Part No. Location on valve T-9001-155 Protective cover Table 2-1 6/25 Edition 2014-07-31 761035EA... -
Page 7: Design And Function
Series 010 DESIGN AND FUNCTION Design and Function Design 1 Sealing surface 2 Valve body 3 Bonnet flange 4 Actuator Figure 3-1 Function The valve features the MONOVAT sealing technology and a manual actuator; see «Figure 3-2». 1 Valve body 2 MONOVAT gate 3 Vulcanized seal 4 Bonnet seal... -
Page 8: Installation
• Make sure that the supplied products are in accordance with your order. • Inspect the quality of the supplied products visually. If it does not meet your requirements, please contact VAT immediately. • Store the original packaging material. It may be useful if products must be returned to VAT. - Page 9 Use tightening torque according the size of the screws. NOTICE Too long screws Valve body may get deformed and / or malfunctions may occur. Use only screws recommended by VAT. Maximum screw-in depth: Valve Maximum screw-in depth «X» in mm Nom.
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Page 10: Admissible Forces And Bending Moments
DN (nom. I. D.) pressive force «FA» «M» inch lbf · ft 1½ If a combination of both forces («FA» and «M») occurs, the values mentioned above are invalid. Please contact VAT for more information. Table 4-2 10/25 Edition 2014-07-31 761035EA... -
Page 11: Electrical Connection
Series 010 INSTALLATION Electrical connection NOTICE Wrong voltage Electrical components may get damaged. Supply electrical components with the correct voltage. Connect heater (option) according to the product data sheet and dimensional drawing. 761035EA Edition 2014-07-31 11/25... -
Page 12: Operation
OPERATION Series 010 Operation WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. WARNING Movable parts Human body parts may get jammed and severely injured. Do not operate before product is installed completely into the vacuum system. WARNING Hot surfaces Risk of burning when touching hot surfaces. -
Page 13: Trouble Shooting
«6.3 Cleaning of gate» all right? replace bonnet seal Bellows all right? Contact VAT www.vatvalve.com Table 5-1 If you need any further information, please contact one of our service centers. You will find the addresses on our website www.vatvalve.com. 761035EA... -
Page 14: Maintenance
Maintenance intervals Under clean operating conditions the valve does not require any maintenance during the specified cycles; see product data sheet. After these cycles, VAT recommends replacing the gate; see chapter «6.4 Replacement of gate». For more information or a general overhaul please contact one of our service centers. You will find the addresses on our website www.vatvalve.com. -
Page 15: Cleaning Of Gate
Series 010 MAINTENANCE Cleaning of gate NOTICE Contamination Make sure that the supplied spare parts are in accordance with your order. Product may get contaminated. Always wear cleanroom gloves when handling the product. NOTICE Inappropriate tools Sealing surfaces may get damaged. Do not use sharp-edged tools. - Page 16 MAINTENANCE Series 010 Close the valve. Vent chambers on either side to atmospheric pressure. Remove bonnet screws (64); see «Figure 6-1» on page 15. Withdraw actuator / mechanism unit carefully from body; see «Figure 6-1» on page 15. Do not touch the body wall. Clean gate seal (33) and replace bonnet seal (61);...
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Page 17: Replacement Of Gate
Series 010 MAINTENANCE Replacement of gate Close the valve. Vent chambers on either side to atmospheric pressure. Remove bonnet screws (64); see «Figure 6-1» on page 15. Withdraw actuator / mechanism unit carefully from body; see «Figure 6-1» on page 15. Do not touch the body wall. - Page 18 MAINTENANCE Series 010 14. Insert pin (65) using 3 mm punch tool. 15. Release tool (57) from shaft. 16. Make sure that pin (65) is fully inside the shaft and does not protrude. 17. Clean bonnet seal surface and replace bonnet seal (61); see «Figure 6-1» on page 15. 18.
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Page 19: Repairs
Repairs may only be carried out by the VAT service staff. In exceptional cases, the customer is allowed to carry out the repairs, but only with the prior consent of VAT. Please contact one of our service centers. You will find the addresses on our website www.vatvalve.com. -
Page 20: Dismounting And Storage
DISMOUNTING AND STORAGE Series 010 Dismounting and Storage WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. WARNING Hazardous components Human body parts may get jammed and severely injured. Before dismounting the product –... -
Page 21: Dismounting
Series 010 DISMOUNTING AND STORAGE Dismounting NOTICE Valve in open position Valve mechanism may get damaged if valve is in open position. Close valve before dismounting the valve from the system. Close valve. Carry out the steps according to «4 Installation» in reverse order. Pay attention to the safety instructions! Storage NOTICE... -
Page 22: Packaging And Transport
• If products are radioactively contaminated, the VAT form «Contamination and Radiation Report» must be filled out. Please contact VAT in advance. • If products are sent to VAT in contaminated condition, VAT will carry out the decontamination procedure at the customer's expense. -
Page 23: Packaging
Valve mechanism may get damaged if valve is in open position. Make sure that the valve is closed. Cover all valve openings with the protective cover. Pack valve appropriately, by using the original packaging material. VAT disclaims any liability for damages resulting from inappropriate packaging. Transport NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used. -
Page 24: Disposal
Series 010 DISPOSAL Disposal WARNING Harmful substances Environmental pollution. Discard products and parts according to the local regulations. 24/25 Edition 2014-07-31 761035EA... -
Page 25: Spare Parts
«1.1 Identification of product». This is to ensure that the appropriate spare parts are supplied. • VAT makes a difference between spare parts that may be replaced by the customer and those that need to be replaced by the VAT service staff.
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