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Summary of Contents for Clarke Air CAT232
- Page 1 14 PIECE AIR TOOL KIT MODEL NO: CAT232 PART NO: 3110432 OPERATING & MAINTENANCE INSTRUCTIONS GC0215...
- Page 2 Your tool kit has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you encounter problems, take the unit to your local CLARKE dealer.roblems, take the unit to your local CLARKE dealer.
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Page 3: General Safety Rules
GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. Keep the work area clean and tidy. 2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way. -
Page 4: Impact Wrench Safety Instructions
• The tool will be left unattended. • Moving to another work area. • Passing the tool to another person. 14. Never use the tool if it is defective or operating abnormally. 15. The tool should be serviced at regular intervals by qualified service personnel. -
Page 5: Transportation And Storage
5. Connect the other end of the hose to the compressor. Your air tool is now ready for use. You can fit a whip hose with a quick fit coupling if required (available from your Clarke dealer). Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 6 • 3/8” male adaptor When opening the case for the first time, check that all the items are present. Any damage or deficiency should be reported to your CLARKE dealer immediately. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 7: Specifications
5/8” (16mm) Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. Always consult the machine’s data plate. -
Page 8: Compressed Air Requirements
COMPRESSED AIR REQUIREMENTS WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY. • Use only clean, dry, regulated compressed air as a power source. • Air compressors used with the tool must comply with the appropriate European Community Safety Directives. - Page 9 OPERATION - IMPACT WRENCH CAUTION: ALWAYS BE SURE THAT THE TOOL IS SWITCHED OFF BEFORE ATTACHING OR REMOVING A SOCKET. ALWAYS TAKE CARE TO USE THE CORRECT SIZE SOCKET FOR BOLTS AND NUTS. AN INCORRECT SOCKET WILL CAUSE DAMAGE TO THE BOLT OR NUT. 1.
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Page 10: Tightening A Nut
IMPORTANT: Release the trigger immediately the nut begins to loosen. 3. Jack up the vehicle according to the vehicles handbook so that the wheel is clear of the ground, then proceed to fully undo the wheel nuts. 4. Soak rusted nuts in penetrating oil, and break rust seal before twisting off with the wrench. -
Page 11: Operation
OPERATION USING THE DIRECTION CONTROL WARNING: ALWAYS WAIT UNTIL THE DRIVE SHAFT HAS STOPPED ROTATING BEFORE OPERATING THE DIRECTION CONTROL. 1. To select the direction of rotation turn the direction control as follows: • For tightening, turn the direction control anti-clockwise to F (Forward). -
Page 12: Troubleshooting
2. Motor parts worn. 2. Return to Clarke dealer for repair. 3. Worn or sticking 3. Drip air tool lubricating mechanism due to oil into air inlet. Allow oil lack of lubricant. -
Page 13: Maintenance
3. For lubricating the air motor, an air line lubricator should be used, containing Clarke Air Line Oil, adjusted to 2 drops per minute. If this is not possible, run a few drops of oil through the tool. It may be entered into the tool air inlet, (ensuring the strainer is clear), or into the hose at the nearest connection to the air supply. - Page 14 1. If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts.
- Page 15 PARTS DIAGRAM - IMPACT WRENCH Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 16 PARTS LIST-CUT - IMPACT WRENCH Description No Description Housing Cylinder Valve Bushing Rotor Reverse Valve Rotor Blade Trigger Front End Plate Ball Bearing Valve Stem Rear End Plate Air Inlet Ball Set Spring Spring Steel Ball Gasket Screen Rear Cover Air Regulator Washer O-Ring...
- Page 17 PARTS DIAGRAM - RATCHET WRENCH Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 18 PARTS LIST - RATCHET WRENCH Description No Description Air Inlet Gear Handle Gear Plate Throttle Lever Clamp Housing Bearing Throttle Bushing Ratchet Housing Valve - Throttle Pin - Lock O-Ring Spring - Ratchet Spring - Throttle Button - Reverse O-Ring Washer Plug - Throttle Valve Bearing Cap...
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Page 19: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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