Related Manuals for Clarke Air CAT120
Summary of Contents for Clarke Air CAT120
- Page 1 43-PC AIR TOOL KIT MODEL NO: CAT120 PART NO: 3110876 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0420 - ISS 2...
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Page 2: General Accessories
INVENTORY When opening the case for the first time, check that all the items are present. Any damage or deficiency should be reported to your CLARKE dealer immediately. Your CAT120 Air Tool Kit should include the following: AIR TOOLS IN THE KIT 1 x ½”... -
Page 3: Technical Specifications
FOR THE CHIPPING HAMMER 4 x Chisels with various profiles (10.2 mm locating shank - 125 mm length) FOR THE DUAL ACTION SANDER 1 x 150 mm Backing Pad (accepts 150 mm self-adhesive sanding discs) FOR THE IMPACT WRENCH 10 x impact sockets, ½” Square drive sizes: 9,10,11,13,14,17,19,22,24,27 mm TECHNICAL SPECIFICATIONS The 5 x air tools supplied in this CAT120 kit have a 1/4”... - Page 4 REVERSIBLE DRILL Chuck Size 1.5 - 10 mm Air Consumption 6 cfm Max Speed 1800 rpm Sound Pressure Level (LpA dB) 87 dB(A) Sound Power Level (LwA dB) 98 dB(A) Vibration Levels 1.2 m/s (K= 1.25 m/s Dimensions (L x W x H) & Weight 191 x 42 x 144 mm Weight 1.15 kg DIE GRINDER...
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Page 5: General Safety Warnings
GENERAL SAFETY WARNINGS CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. ALWAYS keep the work area clean and tidy. 2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way. - Page 6 13. ALWAYS avoid damaging the tools by applying excessive force. 14. ALWAYS maintain the tools. Keep them clean for the safest performance. 15. Quick change couplings should not be located at the tool. They add weight and could fail due to vibration. 16.
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Page 7: Compressed Air Requirements
A typical air line layout is shown below. If an automatic in-line filter/regulator is used, it will keep the tool in good condition, but should be regularly checked & topped up with oil. CLARKE air-line oil should be used and the lubricator adjusted to approx 2 drops per minute. - Page 8 CONNECTING THE TOOLS TO THE AIR LINE 1. Remove the plastic blanking plug from the air inlet connection. 2. Pour 2-3 drops of CLARKE airline oil into the oil filling port. This should be done regardless of whether or not a lubricated air supply is to be used.
- Page 9 THE IMPACT WRENCH ¼ ” female inlet adaptor 1/2” Square Drive Forward/reverse button Handle Trigger Oil port Speed Control FITTING THE IMPACT SOCKET WARNING: NEVER USE STANDARD SOCKETS. THESE MAY SHATTER WITH SERIOUS CONSEQUENCES. ONLY USE IMPACT SOCKETS DESIGNED FOR USE WITH IMPACT TOOLS.
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Page 10: Adjusting The Power
ADJUSTING THE DIRECTION AND SPEED WARNING: WAIT UNTIL THE WRENCH HAS STOPPED ROTATING BEFORE OPERATING THE FORWARD/REVERSE SWITCH. THE FORWARD/REVERSE BUTTON SHOULD BE USED AS FOLLOWS: 1. For normal tightening, the impact wrench should be operated in the forward (F) direction. 2. -
Page 11: Disconnecting The Air Supply
2. With the FORWARD/REVERSE switch in the REVERSE running position, and holding the wrench firmly in BOTH HANDS, pull the trigger. The nut/bolt will be impacted repeatedly until it is loosened. IMPORTANT: Release the trigger as soon as the nut begins to loosen. 3. - Page 12 THE HAMMER/CHISEL ¼ ” female inlet adaptor Outboard lug Retaining spring Speed controller Inboard lug Air Inlet Chisels (flat & pointed) Trigger FITTING THE CHISEL 1. Select which chisel is best suited to the task. 2. First remove the retaining spring from the nose by unscrewing it.
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Page 13: Adjusting The Force
ADJUSTING THE FORCE Chisel force may be adjusted by turning the regulator knob, located at the base of the handle. • Turn anticlockwise to increase force. • Turn clockwise to reduce the force. USING THE CHIPPING HAMMER 1. Hold the tool firmly, then bring the tool towards the work at an angle of approximately 60-70 degrees. - Page 14 THE REVERSIBLE DRILL NO DESCRIPTION NO DESCRIPTION Chuck Handle ¼ ” female inlet adaptor Trigger Direction control switch INSERTING/REMOVING THE DRILL BIT 1. Open the chuck jaws by inserting the chuck key in one of the holes in the chuck and turning it as shown.
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Page 15: Direction Control Switch
2. Open sufficiently to take the drill bit. 3. Place the drill bit in the jaws of the chuck as far as it will go. 4. Close the chuck jaws and tighten to grip the drill bit by turning the chuck key as shown. - Page 16 THE DIE GRINDER NO DESCRIPTION NO DESCRIPTION Collet Trigger ¼ ” female inlet adaptor Spindle Trigger lock INSTALLING THE COLLET 1. Select the grinding stone you require. 2. Two collets of different sizes are provided. Select whichever fits the shank of the stone you have chosen.
- Page 17 3. If another collet is to be used, undo the screw cap completely and pull out the collet from the collet seat. Replace it with the new collet and screw the cap loosely back on. FITTING THE GRINDING STONE IMPORTANT: Never use chipped or cracked grindstones.
- Page 18 THE DUAL ACTION SANDER NO DESCRIPTION NO DESCRIPTION Trigger Locking nut Speed control Backing pad ¼ ” female inlet adaptor Balancer FITTING THE BACKING PAD 1. Turn spindle lock until the knurled portion contacts the flat surface on the spindle. 2.
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Page 19: Adjusting The Speed
4. DO NOT operate tool with spindle in locked mode as performance would be severely affected and a hazardous situation may result. FITTING THE SANDING SHEET 1. Peel off the back of the self adhesive sanding sheet and stick it to the backing pad. -
Page 20: Maintenance
Run a few drops of CLARKE airline oil through the tool before use. It may be entered into the tool air inlet, (ensuring the strainer is clear), or into the hose at the nearest connection to the air supply. -
Page 21: Troubleshooting
2. Motor parts worn. 2. Return to CLARKE dealer for repair. 3. Worn or sticking 3. Drip air tool lubricating mechanism due to oil into air inlet. Allow oil lack of lubricant. -
Page 22: Environmental Recycling Policy
Contact your CLARKE dealer for further information or CLARKE International Service Department on 01992 565333. CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. -
Page 23: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 24 COMPONENT PARTS - IMPACT WRENCH Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 25 COMPONENT PARTS - IMPACT WRENCH Description No Description Protecting rubber Bolt Housing Protecting rubber Bolt Valve sleeve Anvil bush Reverse valve Anvil collar O-ring O-ring Valve stem Anvil Washer Hammer pin Steel ball Hammer cage Inlet spring Hammer dog Air inlet plug Drive Cam Dust free cover Ball bearing...
- Page 26 COMPONENT PARTS - DIE GRINDER Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 27 COMPONENT PARTS - DIE GRINDER Description No Description Housing Valve stem seat Rotor Trigger Rotor blade Throttle trigger Cylinder Spring Washer Hinge pin Bushing Hinge pin Front plate O-ring O-ring Bearing Valve stem Collet seat Spring Locking ring Air regulator Front cap O-ring Collet (small)
- Page 28 COMPONENT PARTS - AIR CHISEL Description No Description Housing Rubber Gasket Piston O-Ring Cylinder Regulator Retainer Spring Control Pin Trigger O-Ring Roll Pin Ball Valve Roll Pin Spring Piercing chisel Air Inlet Connector Rivet cutting chisel Rear Valve Panel cutting chisel Valve Disc Spot weld chisel Front Valve...
- Page 29 COMPONENT PARTS - DRILL Description No Description Housing End Plate Roll Pin Cylinder Exhaust Deflector Rotor Blade O-Ring Steel Wire Air Inlet Rotor Body Valve Stem Front Support O-Ring Gear Wheel O-Ring Idler Gear O-Ring Bush Drive Shaft Reverse Selector Bearing O-Ring Bearing...
- Page 30 COMPONENT PARTS - DUAL ACTING SANDER Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 31 COMPONENT PARTS - DUAL ACTING SANDER No Description No Description Bolt Motor housing Washer Bolt Connector Gasket Joint Housing Housing grip 6” Sanding pad Circlip Circlip O-ring Wave washer Speed regulator Drive spindle Hand grip Bearing O-ring Bolt Air inlet plug Orbital drive Spring Bolt...