Clarke Metalworker CDP501F Operating & Maintenance Manual
Clarke Metalworker CDP501F Operating & Maintenance Manual

Clarke Metalworker CDP501F Operating & Maintenance Manual

20mm drill press

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SERIAL No....................
0307
1

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Summary of Contents for Clarke Metalworker CDP501F

  • Page 1 SERIAL No....0307...
  • Page 2 When disposing of this product, do not dispose of with general waste. It must be disposed of according to law at a recognised disposal facility.
  • Page 3: Table Of Contents

    By doing so you will ensure the safety of both yourself and others around you, and at the same time, you should look forward to long and trouble free service from your Clarke Drill Press. GUARANTEE This product is guaranteed against faults in manufacture for 12 months from date of purchase.
  • Page 4: Safety Precautions

    GENERAL SAFETY PRECAUTIONS WARNING As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result. KNOW YOUR MACHINE.
  • Page 5: Additional Safety Rules For Drill Presses

    19. DO NOT STAND ON THE MACHINE. Serious injury could occur if the machine is tipped over. Do not store materials above or near the machine such that it is necessary to stand on the machine to get to them. 20.
  • Page 6: Electrical Connections And Wiring Diagram

    ELECTRICAL CONNECTIONS Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. WARNING! THIS APPLIANCE MUST BE EARTHED IMPORTANT: The wires in the mains lead are coloured in accordance with the following code: Green &...
  • Page 7: Preparation For Use

    1 xBag of loose parts Chuck Guard Assy. Loose Items in Box and Bag Check the parts against the above list and refer to the above diagrams. Should there be any deficiencies or damage, please contact your CLARKE dealer immediately .
  • Page 8: Description Of Parts

    Remove all traces of preservative from the components with paraffin or a good quality solvent, and wipe all parts thoroughly with a clean dry cloth. Apply a coating of wax paste or light oil, to the table, column and base, to prevent rust. Take the necessary precautions when lifting components, considering their weight.
  • Page 9: Assembly

    ASSEMBLY CAUTION! DO NOT ATTEMPT TO ASSEMBLE THIS MACHINE SINGLE HANDED..ASSISTANCE MUST BE USED A. Column Assembly to Base (Ref Parts List/Diagram page 18) NOTE: Ideally, the base should be firmly bolted to the floor prior to assembly of other components.
  • Page 10 C. Head to Column Fig. 4 NOTE: It may be necessary to unscrew the Head Lock Set Screws (A, fig.4) slightly, to ensure they do not protrude internally as this would prevent the head from sliding fully into position. With assistance, raise the head and locate it on top of the Column.
  • Page 11: Settings And Adjustments

    Turn the Belt Tension Lever (B - fig.6), anticlockwise so that tension is applied to the belts. Tension is correct when the belts deflect by approx. ½” at their centres of run when using reasonable thumb pressure. Lock the motor in this position with the Lock Knobs.
  • Page 12 Fig. 11 Spin the nut C - fig. 10, so that it is towards the end of the thread on the peg. Lighly oil the smooth tapered end of the peg before inserting it into the hole in the mounting, and into the corresponding hole in the table support.
  • Page 13: Operation

    Pulley Cover is firmly closed. A lamp is provided, built into the head. The switch is located on the front panel, directly below the ON/OFF Fig. 15 switch Drill Press Vices, Cross Vices and Clamps, are available from your CLARKE dealer.
  • Page 14: Removing The Chuck

    If the mains lead is worn, cut or damaged, in any way, it should be replaced immediately. Refer to the trouble shooting chart on page 15. If you are unable to rectify faults, contact your local dealer or Clarke International Service Division on 020 8556 4443 for assistance. After use..
  • Page 15: Troubleshooting

    TROUBLE SHOOTING PROBLEM PROBABLE CAUSE REMEDY A) Incorrect belt tension A) Adjust tension Noisy B) Dry spindle B) Remove spindle/quill assembly operation C) Loose pulley and lubricate (under load) D) Worn bearing C) Tighten pulley D) Replace bearing Excessive A) Loose chuck A) Tighten by pressing chuck down drill wobble B) Worn spindle, or bearing...
  • Page 16: Parts Lists And Diagrams

    Description Part No. Hex. Hd Screw M8 ............3044500 Adjusting Lever ..............DD16102006 Motor Bracket ..............DD20102003 Motor Mounting ............... DD16102007B Lockwasher 12mm ............DDGB93-87 Hex. Nut M12 ..............3040603 Motor ................. DDYL8034 Hex Nut. M8 ............... 3040601 Washer M8 ................ DDGB972-85 Motor Cable ..............
  • Page 17 HEAD ASSEMBLY...
  • Page 18 BASE ASSEMBLY No.Description Part No No. Description Part No. 1 Collar DD20102011 11 Column DD20101003 2 Hex. Skt. Screw Set M6 DDGB80-85 12 Table Locking Pin DD20101015 3 Table Support w/Indicator DD20101004 13 Hex. Nut M8 3040601 4 Crank DD20101009 14 Hex.
  • Page 19 PULLEY COVER No.Description Part No No.Description Part No. 1 “V” Belt A29 DD16205011 13 Circlip DD20104024 2 Ball Bearing 15mm BRG60202 14 Ball Bearing 60206 BRG60206 3 Idler Pulley DD20105006 15 Bearing Spacer DD20102023 4 Idler Pivot DD20105007 16 Pulley Insert DD20102022 5 Motor Pulley DD20105005B...
  • Page 20 QUILL ASSEMBLY Description Part No. No. Description Part No. Lock Nut M20 DD20103005 8 Chuck Key DD20103010 Lockwasher DD20103004 9 Chuck JT3 DDJ2220 Flat Washer DD20103003 10 Arbour MT3-JT3 DD20128 Ball Bearing 60204 BRG60204 11 Spindle DD20103001 O-Ring DD20103006 12 Ball Bearing 80206 BRG80206 Quill DD20103002...
  • Page 21: Drill Speed Table

    1850 2700 SPARE PARTS AND SERVICING Please contact your dealer, or CLARKE International, on the following numbers. PARTS - 020 8558 6696 : SERVICE - 020 8556 4443 PARTS & SERVICE FAX - 020 8558 3622 or e-mail as follows: PARTS: Parts@clarkeinternational.com...
  • Page 22: Cutting Speed Chart

    CUTTING SPEEDS Factors which determine the best speed to use in any drill press operation are: Kind of material being worked. Size of hole. Type of drill. Quality of cut desired. Generally, the smaller the drill, the greater the required RPM. In soft material, the speed should be higher than for hard metals.
  • Page 23: Specifications

    Belt Type A ..............1 x A33 - 838 Belt Type B ..............1 xA29 - 737 Weight ................150kg OPTIONAL ACCESSORIES Drill Press Vices, from 3" to 6", Cross Vices (Cast Iron), and Table Clamps are available from your CLARKE dealer...

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