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Summary of Contents for Kimo KIGAS 310
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Page 3: Table Of Contents
Table of contents ANALYSER 1. Introduction.....................................7 1.1. Description of the analyser............................7 1.1.1. Overview of the gas analyser..........................7 1.1.2. Presentation of the keypad and screen......................8 1.1.3. Connection of the analyser..........................8 1.2. Main features................................9 1.3. Technical features..............................11 2. - Page 4 9.2. Launch a customised procedure..........................25 10. Perform a control of gas flow..............................26 10.1. Perform a measurement of theoretical flow......................26 10.2. Perform a measurement of real flow........................26 10.3. Results interpretation............................26 11. Perform a gas network leak test..............................27 11.1.
- Page 5 SOFTWARE 1. Introduction....................................44 2. Software installation..................................44 2.1. Recommended minimum configuration........................44 2.2. Installation................................44 3. Start with the software..................................45 3.1. Meaning and functions of the menus bar (1)......................45 3.2. Meaning and functions of tool bar buttons (2)......................46 3.3. Meaning and functions of the homepage buttons (3)....................46 4.
- Page 6 Introduction...
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Page 7: Introduction
1.1. Description of the analyser The KIGAZ 310 is a flue gas analyser with two interchangeable sensors (long-life O and CO-H ), with an additional possibility of 2 sensors, or an analyser with three interchangeable sensors (long-life O , CO-H and NO) with an additional possibility of a 4 sensor (NO or CH... -
Page 8: Presentation Of The Keypad And Screen
1.1.2. Presentation of the keypad and screen Home screen Measurement menu Customers menu Setting menu Procedures menu Information menu Function keys Directional arrows OK button Esc button On/Off button 1.1.3. Connection of the analyser Flue gas probe connection C1 connection for external probe (Pt100 temperature, CH ,...) Light for battery... -
Page 9: Main Features
1.2. Main features Screen • Back-lighted TFT 3.5'' colour screen. It allows to display measured parameters in a more comfortable format for the operator. Thanks to the zoom function (with directional arrows), you can view on the screen the measured values in increased characters. Printer •... - Page 10 When it s greater than sensible efficiency, then condensation is taking place. It is referred to LHV (Lower Heating Value) and can exceed 100%. The LHV is calculated by an algorithm developed by Kimo and its value must be considered as indicative.
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Page 11: Technical Features
1.3. Technical features Parameters Sensor Measuring range Resolution Accuracy* response time Long-life O Electrochemical From 0 % to 21 % 0.1 % vol. ±0.2 % vol. 30 s From 0 to 200 ppm: ±10 ppm From 201 to 2000 ppm: (with H Electrochemical From 0 to 8000 ppm... -
Page 12: Safety
• forbidden to preserve or use these fluids nearby the analyser. Load the battery only with Kimo charger. The charger must be used only for the power supply loading. Use another type of • charger can damage the battery and the analyser and can cause electrical shocks. -
Page 13: Perform A Flue Gas Analysis
Empty the water trap. In case of any default or damage of the instrument, Kimo After-sales service shall be contacted. On the back of the analyser, there is a label with the analyser serial number. This number shall be communicated for every operation (technical operation or request of spare parts). -
Page 14: Zoom Function
3.3. Zoom function From the gas analysis screen, the zoom function is available using the direction arrows. The initial screen displays 12 measured values. ➢ To zoom in, press the right arrow. The screen displays 6 measured values. ➢ To zoom in again, press the right arrow. The screen displays 3 measured values. -
Page 15: Perform A Quick Measurement
The quick measurement allows to perform in a few seconds: a flue gas measurement • a draft measurement • and an ambient CO measurement with Max CO. • ➢ During the quick measurement, it is possible to print a ticket at each step by pressing the function button, or print the whole measurements when the analyser proposes it at the end of the quick measurement (screen 13). -
Page 16: Set The Different Parameters Of The Analyser
The “Setting” menu allows to set the following parameters: Instrument (screen, printing, auto-off,...) • Combustibles • Measurement • References (O , atmospheric pressure and altitude) • AutoZ/Purge • Operators • The “Setting” part allows to set parameters that can affect the performed measurements. These settings must be made by a qualified technician only. -
Page 17: Ticket Printing Setting
5.1.5. Ticket printing setting “Setting > Instrument” screen is displayed. ➢ Go to “Printing” with the keypad then press OK. ➢ Go to “Format” with the keypad then press OK. ➢ Select the ticket format: long or short with the keypad then press OK. Long ticket format: prints the headers, the user name, the Short ticket format: prints only the device reference, the selected customer and boiler, the type of device and its serial... -
Page 18: Select The Alarm Sound
➢ Go to “Group” with the keypad. ➢ Press OK to activate it: ON or to deactivate it: OFF. For the groups creation and management, see page 24. 5.1.8. Select the alarm sound “Setting > Instrument” screen is displayed. ➢ Go to “Audio” with the keypad then press OK. ➢... -
Page 19: Add A Combustible
5.2.2. Add a combustible Up to 5 combustibles can be added in the instrument's memory: “Setting > Combustibles” screen is displayed. ➢ Press the function key. “Add combustible” screen is displayed. ➢ Press OK. The keyboard appears. ➢ Enter the name of the combustible with the keypad and press OK. ➢... -
Page 20: Set The Display
➢ Go to “Measurement” with the keypad then press OK. ➢ Go to “CO protection” with the keypad then press OK. ➢ Go to “CO threshold” and press OK. The modification field of the threshold value is displayed. ➢ Modify the threshold with the arrows. ➢... -
Page 21: Delete An Operator
5.6.3. Delete an operator “Setting” screen is displayed. ➢ Go to “Operator” with the keypad then press OK. ➢ Go to the operator to delete with the keypad. ➢ Press the function key. ➢ Press Esc to quit the screen. 5.7. -
Page 22: Manage Customers
It is possible to save names and addresses of different customers in the analyser. The performed measurements could be assigned to them. It is possible to create up to 250 customers. 6.1. Create a customer ➢ Turn on the analyser. ➢... -
Page 23: Manage Boilers
A boiler is compulsorily linked to a customer, at least one customer must be created to create a boiler. See page 22 for the creation of a customer. It is possible to link up to 10 boilers per customer. 7.1. Create a boiler The list of customers saved in the analyser is displayed. -
Page 24: Manage The Inspections
Each saved inspection is linked to a customer. It is possible to see the details of an inspection, to add one or to delete one. Available inspections in the analyser are the following: combustion, ambient temperature, flue gas temperature, internal temperature, Flow/Return temperature, dew-point temperature, draft pressure, differential pressure, flue gas velocity, Max CO, opacity, ambient CO , ionisation current, leak detection, gas network tightness and gas flow. -
Page 25: Add An Inspection To A Group
8.5. Add an inspection to a group The group function has to be activated (see page 17). If an inspection or a measurement is not added to a group during the recording, it is possible to add it later: ➢ Go to the required inspection or measurement with the arrows. ➢... -
Page 26: Perform A Control Of Gas Flow
10.1. Perform a measurement of theoretical flow ➢ Turn on the analyser. Go to “Procedures” menu with the keypad then press OK. The analyser asks to select a customer: go to “OK” then press OK. The list of customers is displayed. ➢... -
Page 27: Perform A Gas Network Leak Test
To perform this test, it is necessary to have a gas network leak testing kit. This kit is available as option (ref: KEG). 11.1. Perform the test ➢ Connect the different items of the kit on the network to test (see user manual of the KEG). ➢... -
Page 28: Perform A Pressure Measurement
The draft measurement allows to check if the flue of the boiler correctly clears flue gas caused by the combustion. 12.1. Perform a draft measurement ➢ Connect the flue gas probe on the analyser. ➢ Turn on the analyser. ➢ Go to the “Measurement” menu with the keypad then press OK. The analyser performs the gas auto-zero: remaining time and a progress bar are displayed on the screen. -
Page 29: Perform A Measurement Of Ambient Co
Put the probe of the KIGAZ 310 in the Put the probe of the KIGAZ 310 in the Put the probe of the KIGAZ 310 in the draft hood, going through the front face nozzle output, from the beginning of the draft hood, going through the side of the boiler connecting flue... -
Page 30: Perform A Measurement Of Max Co
14.1. Perform the measurement ➢ Connect a CO probe (available as option) on C1 connection on the top of the analyser or connect the flue gas probe on the single connector on the bottom of the analyser. ➢ Turn on the analyser. ➢... -
Page 31: Perform Some Temperature Measurements
15.1. Perform a measurement of ambient temperature ➢ Connect a Pt100 temperature probe (available as option) on C1 connection on the top of the analyser. ➢ Turn on the instrument Home screen is displayed with measurement menu highlighted. ➢ Press OK. The analyser performs the auto-zero: remaining time and a progress bar are displayed on the screen. -
Page 32: Perform A Measurement Of Opacity
It is possible to enter in the analyser from 1 to 3 opacity indexes performed thanks to opacity pump available as option. The opacity index consists of the measurement of solid waste of combustion in the flue with a pump and a filter of measurement. The filter coloration is compared with a table reference composed by 10 greyed areas numbered from 0 to 9. -
Page 33: Perform A Measurement Of Ionisation Current
The measurement of ionisation current allows to check the presence of the flame. In standard operation, the ionisation probe produces a currant of a few µA or a few dozen of µA. In case of lack of flame, this current is not present anymore (measurement: 0 µA), the safety equipments of the boiler cut off the power supply. -
Page 34: Perform A Ch Measurement
There are two possibilities to perform a CH measurement: With an internal sensor (optional) • With a SDFG external probe (optional). • 18.1. Perform the measurement with the probe ➢ Connect a CH probe on C1 connection on the bottom of the analyser. ➢... -
Page 35: Perform A Flue Gas Velocity Measurement With A Pitot Tube
The used Pitot tube must be a Pitot tube type L with K thermocouple connection. The Pitot tube must be introduced perpendicularly, in the middle into the duct and parallel to the flow. The head (ending with an ellipsoidal nose) must be maintained parallel and facing the flow. The total pressure (+) caught by the nose, is connected to the P+ at the bottom of the analyser. -
Page 36: To Get To Information About The Analyser
Version of the firmware • Serial number of the analyser • The adjustment date • Phone and fax numbers, e-mail of Kimo Instruments • Options of the analyser • Type of sensor, its serial number and its installation date. •... -
Page 37: Gas Leak Test
If the Gas leak test displays “OK” in green, it indicates there is no leak in the pneumatic system. If the Gas leak test displays “KO” in red, it indicates there is a leak in the pneumatic system. In this case, please contact the KIMO After-sales service. -
Page 38: Maintenance Of The Analyser
As their consumption increases, features of the sensor are getting worse until their exhaustion, after which it is necessary to replace it. To ensure the measurement accuracy, sensors have to be calibrated only in Assistance centre qualified by Kimo. Sensor... - Page 39 Insertion of a new sensor then Connection of the rotation of the sensor sensor ribbon cable Exercise the pressure on the sensor body and not on the electronic card. Sensors have very accurate locations, see the following locations defined for each sensor: long-life O sensor must be in O position...
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Page 40: Replace The Paper Roll Of The Printer
21.2. Replace the paper roll of the printer Follow this procedure to replace the paper roll of the printer: ➢ Raise the upper part of the printer. ➢ Put the paper roll in the required location. ➢ Pull up slightly on the paper: it must be caught between the upper part and the lower part of the printer. ➢... -
Page 41: Calculations Of The Different Parameters
22.1. CO, NO and NOx conversions CO [ ]=CO [ppm ]x1.24922 NO [ ]=NO [ppm ]x1.33845 [ ppm] x2.05229 ]=NO Conversions on units are the same for the three gases. CO is taken as an example. reference (O ) is only linked to CO and NO. 2ref 2max λ=... - Page 42 Calculations of the different parameters...
- Page 43 Calculations of the different parameters...
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Page 44: Introduction
LIGAZ-2 software, supplied with the gas analysers of the KIGAZ range, allows to set the analyser, to create and give information a customers, boilers and inspections database, to process and download measurement datasets. 2.1. Recommended minimum configuration For the proper functioning of the software, the following minimum configuration is recommended: Operating system: Windows, XP, VISTA, 7 •... -
Page 45: Start With The Software
After double-clicking on the software launching icon on the desktop, the homepage of the software opens: 3.1. Meaning and functions of the menus bar (1) ➢ File Back to homepage: reduce all the opened windows • Save database: save the database into the computer •... -
Page 46: Meaning And Functions Of Tool Bar Buttons (2)
3.2. Meaning and functions of tool bar buttons (2) Back to homepage: closes all the opened windows Opens the boilers database window • • Opens the complete database window • Opens the analyser download window • (Customers, Boilers, Inspections) • Opens the customer database window Opens the analyser setting window •... -
Page 47: Use The Different Databases
Databases are used to give information about features of boilers and customers. LIGAZ-2 software allows to recover customers and boilers created in the analyser and allows to transfer customers and boilers created with LIGAZ-2 software in the analyser. ➢ Launch the software by double-clicking on the icon in the desktop. -
Page 48: Use The Boilers Database
device (see page 54). Only the customers linked to an inspection are added to the “Customers” software database. The boilers linked to this customer are also added to the “Boilers” software database. ➢ To delete a customer, select it in the customer list and click on the button. - Page 49 The following window is displayed: ➢ Select the combustible used by the boiler and click on the button. 15 types of combustible are programmed. If the combustible type used by the boiler is not available in the list, click on the button, fill in the fields, click on the button then on the button.
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Page 50: Complete Database
5.3. Complete database This database allows to have a global view of all customers and their boilers with also the inspections. ➢ Click on the tool bar button or directly on the button on the homepage. ➢ Click on “Database” menu, then choose “Complete”. The following window is displayed: ➢... -
Page 51: Edit An Analysis Report
5.4. Edit an analysis report From the complete database screen, it is possible to edit a measurements report. ➢ In the menu on the left of the screen, click on the required boiler for the report edition. ➢ Click on the button. -
Page 52: Set The Analyser
LIGAZ-2 software allows to set the analyser. It is possible to: set the combustibles • set the references (O reference, altitude, atmospheric pressure) • set the operators • set date and time • get details about sensors (State and serial number) •... -
Page 53: Modify The Date And Time
6.4. Modify the date and time This window allows to de sync the analyser time and the computer time. “KIGAZ settings” window is open on “Date / Hour” or click on the button. ➢ Click on the button to adjust analyser time to computer time. 6.5. -
Page 54: The Internet Connection Is Protected By A Proxy
The Internet connection is protected by a proxy • Address and serial number of the proxy, user name and corresponding password must be entered. To get them into Windows 7: ➢ Click on “Start” (1) then on “Control panel” (2). ➢... -
Page 55: Send A Report Of The Device To The After-Sales Service
➢ Click on the button. Kimo after-sales service will receive a report about the general state of the device only readable by the after-sales service. 6.8.5. Back to factory parameters It is possible to set the device with the factory parameters. -
Page 56: Customers / Boilers Deletion Of The Analyser
It is possible to delete customers and/or boilers saved in the analyser via the LIGAZ-2 software. ➢ Connect the analyser to the computer then detect it with the LIGAZ-2 software. ➢ Click on “Menu” then “Customers/boilers deletion...”. The following windows opens: To delete a customer from the analyser: ➢... -
Page 57: Compare The Instrument And Software Information
As we have seen, the LIGAZ-2 software allows to send information to the analyser or to delete information from the analyser: Sending customers or boilers to the analyser • Download customers/boilers/inspections from the KIGAZ to the software • Delete customers and boilers from the analyser •... - Page 58 The following window opens: To keep the data as they are on the PC and KIGAZ: ➢ Tick the “Do nothing (keep the data as they are on the PC and KIGAZ)” box. ➢ Click on the “OK” button. To update the information: ➢...
- Page 59 Once returned to KIMO, required waste collection will be assured in the respect of the environment in accordance to guidelines relating to WEEE.
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