Summary of Contents for Riello INSIEME EVO COND 25 B/130 LN
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INSIEME EVO COND 25-35 B/130 LN EN INSTALLATION AND MAINTENANCE MANUAL...
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MODEL CODE pendable, efficient and safe service and to provide comfort in INSIEME EVO COND 25 B/130 LN 20145980 the home for many years to come. INSIEME EVO COND 35 B/130 LN...
GENERAL INFORMATION GENERAL INFORMATION Precautions The operation of any appliance that uses fuel, electrical power General Safety Information and water demands that a number of fundamental safety pre- cautions be respected: After removing the packaging, check the condition and Do not allow children or infirm persons to operate the sys- completeness of the supply.
T067793GE RIELLO S.p.A. Any anomaly which may affect the generator operation forces Via Ing.Pilade Riello 7 37045 Legnago (VR) - ITALY it to stop (lock-out) and is promptly signalled with a numerical error code on the regulator display.
GENERAL INFORMATION System layout INSIEME EVO COND B/130 LN Electric actuator 3-way diverting valve Main switch Central heating flow Heating safety valve Central heating return Condensate drain siphon Storage cylinder expansion vessel Domestic hot water outlet 10 Domestic cold water inlet Control panel 12 Heating expansion reservoir 13 Burner...
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GENERAL INFORMATION BURNER Pump 10 Flame pipe Burner controller Condenser Reset button with lockout indicator 12 Motor Flange with seal 13 Heating element Air damper adjuster screw Air intake Oil pump pressure adjuster screw Pressure gauge fitting Photoresistor OIL PUMP Suction port Return By-pass screw...
GENERAL INFORMATION Technical specifications INSIEME EVO COND DESCRIPTION 25 B/130 LN 35 B/130 LN for condensing heating of environ- Device type ments B23-B23P-C13(*)-C33(*)-C63(*) Fuel Heating fuel oil (light oil) Combustion chamber Horizontal Maximum rated heat input at furnace referred to HVC (LCV) 26,5 (25) 37 (34,9) Minimum rated heat input at furnace referred to HVC (LCV)
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GENERAL INFORMATION INSIEME EVO COND DESCRIPTION 25 B/130 LN 35 B/130 LN Maximum adjustment temperature °C Minimum return temperature °C Boiler water capacity 37,3 Turbulators n° Volume of expansion vessel (CH) Precharge of expansion vessel (CH) Maximum condensation at 100% rated heat output (40-30°C) Index of protection Power supply 230 V - 50 Hz...
GENERAL INFORMATION Pump DESCRIPTION INSIEME EVO COND B/130 LN Electrical consumption EEI Part 3 (*) ≤ 0,20 P L,Avg (**) ≤ 23 Minimum pressure at pump suction inlet (*) Energy efficiency rating according to regulations 641/2009-622/2012 (**) Approximate average annual electricity consumption according to regulations 641/2009-622/2012 PUMP CURVES Residual head [m] - [kPa] [kPa]...
GENERAL INFORMATION Location of sensors INSIEME EVO COND B/130 LN Safety thermostat CH flow temperature sensor Pressure transducer Return probe Flue gas limit thermostat Exhaust flue probe Boiler sensor Heater sensor bath...
GENERAL INFORMATION 1.10 Control panel Controls interface Door Light guide Rear light display ENTER/RESET key: it allows accessing the main menu and restoring the operation after a stop due to an anomaly Navigation keys Main switch (located on the equipment rear wall) Light Guide displaying STATUS DESCRIPTION...
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GENERAL INFORMATION Display visualisation HEAT °C °F OUTSIDE Icon displayed when heating mode is enabled. Blinking when there is a heat demand Icon displayed when DHW mode is enabled. Blinking when there is an DHW Demand Icon displayed when entering the "Installer" menu Icon displayed when the burner of the equipment is on.
The instruction manual is an integral part of the appliance; therefore, it should be read and stored carefully. Keep the documentation envelope in a safe place. Any re- placement documents must be ordered from Riello S.p.A. who reserve the right to charge for the cost of the replace- ment.
INSTALLATION Moving and removing the packing Do not dispose of packaging material into the environment, or leave it within the reach of children, since it can become a potential hazard. Dispose of packaging material in com- Wear suitable personal protection equipment when moving pliance with applicable legislation.
INSTALLATION HANDLING WITH SUPPORT RAILS These boilers must be installed indoors. They are not de- − Loosen the screws (3) fastening the pallet (4) signed for outside use. − Insert two pieces of tube (5) with suitable length in the rel- evant holes, letting them come out evenly from both sides.
INSTALLATION Water connections Boiler water circuit The dimensions and positioning of the hydraulic connections of the thermal unit INSIEME EVO COND B/130 LN are shown in the table. Before installing the boiler, flush out all the pipes of the central heating circuit to remove any machining residues.
TYPICAL SYSTEM SCHEMATIC 3 TYPICAL SYSTEM SCHEMATIC 5 (*) Isolating valve Central heating return Non-return valve Domestic hot water outlet Pressure reducer DHW recirculation preset Water softener filter Domestic cold water inlet DHW circulation pump Expansion tank Circulator pump not controlled by the thermal unit Thermal unit circulation pump regulator Central heating flow...
TYPICAL SYSTEM SCHEMATIC Fuel connections The installer must ensure that the negative pressure differ- ential in the oil feed never exceeds 0.4 bar (30 cm Hg). If this The thermal unit INSIEME EVO COND B/130 LN is supplied with two value is exceeded, the fuel oil will release gas.
TYPICAL SYSTEM SCHEMATIC 3.1.1 Dual-pipe system In parameter 2079 it is possible to set the delay time (seconds) of the closing of the VIC valve with respect to the burner. The value to be set must always be ≥ than the post-ventilation Dual-pipe vacuum systems have a negative fuel pressure (de- pression) at the burner inlet.
TYPICAL SYSTEM SCHEMATIC 3.1.2 Single-pipe system L (m) H (m) Øi (8mm) Øi (10mm) Pressurised single-pipe systems have a positive fuel pressure at the burner inlet. Usually the tank is higher than the burner, or the fuel pumping systems are on the outside of the boiler. Single-pipe vacuum systems have a negative fuel pressure (de- pression) at the burner inlet.
TYPICAL SYSTEM SCHEMATIC Discharge of combustion products The thermal unit INSIEME EVO COND B/130 LN intakes the com- bustion air from the installation room through the ventilation The smoke duct (1) and the chimney (2) must be made in ac- openings that must be made in accordance with the Technical cordance with the standards, current legislation and local reg- Standards.
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TYPICAL SYSTEM SCHEMATIC "OPEN" CONFIGURATION OF THE TYPE B BOILER The equipment is supplied as standard in type B configura- tion, hence prepared to suck air directly in the installation room through the venting openings, that must be carried out in com- pliance with the Technical Standards.
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TYPICAL SYSTEM SCHEMATIC Coaxial flues (Ø 80/125) For these configurations, the type C transformation accessory and the concentric flue gas exhaust accessory must be installed (following the instructions supplied with the accessories them- selves). Coaxial flues can be oriented in whatever direction is most con- venient for the room, provided the maximum specified lengths are respected.
TYPICAL SYSTEM SCHEMATIC 3.2.3 Preparation for the condensate drain 3.2.4 Neutralising the condensate The N2 and HN2 neutralisation kits are available for condensate neutralisation. Always maintain a slope “i” of over 3° and ensure that the diameter of any hose used is greater than that of the boiler’s N2 TYPE NEUTRALISATION KIT own condensate drain pipe.
TYPICAL SYSTEM SCHEMATIC System filling and emptying 3.3.1 Water quality requirements The thermal unit INSIEME EVO COND B/130 LN is equipped with an The manufacturer recommends the use of water as heat transfer internal system load valve (1), which can be reached by remov- fluid for the central heating system.
TYPICAL SYSTEM SCHEMATIC 3.3.2 Filling − To empty the boiler, connect a rubber tube (A) (in- tø=12mm) to the hose connector of the boiler drain valve Before starting, check that: (1) and open it. − The boiler drain (3) and the heater drain (2) valves are closed and that the shut-off valves on the cold water in- let (CWI) are open;...
TYPICAL SYSTEM SCHEMATIC Electrical connections Fuel shut-off valve VIC (not supplied) The thermal unit INSIEME EVO COND B/130 LN exits the factory completely wired and only requires the connection to the power supply network, the room thermostat and any other compo- nents of the system.
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TYPICAL SYSTEM SCHEMATIC − close the door and turn the control panel outwards; − on completion of the electrical connections, replace all removed components in the opposite order. The following is mandatory: − The use of an omnipolar magnetothermic switch, line disconnecting switch in compliance with CEI-EN stand- ards (contact opening of at least 3 mm) −...
TYPICAL SYSTEM SCHEMATIC Menu navigation At start-up or when no key is pressed for more than 4 minutes, the display is in “basic display” mode and provides general infor- mation on the equipment operation. In this mode, keys have the following functions: Button Function "+"...
TYPICAL SYSTEM SCHEMATIC MENU selection Access the “menu” mode by pressing the key “ENTER/RESET” The digits of the small display indicate “0000”, which is the first acces- sible menu. In this mode, keys have the following functions: Button Function "+" Exits from the menu and cancels a parameter change "-"...
TYPICAL SYSTEM SCHEMATIC Navigation scheme "Basic display" mode °C "End user" mode "installer" mode Enter password Example of parameter setting change con rmed change canceled...
TYPICAL SYSTEM SCHEMATIC List of parameters Access level: The programming lines can be hidden, according to the access level (User, Installer) and to End user the thermal unit configuration. Installer The parameters of Installer level must be changed only by the Technical Assistance Service Key: OpenTherm DHW Domestic hot water...
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TYPICAL SYSTEM SCHEMATIC Default setting Par. Menu Description Range INSIEME EVO Access COND B/130 LN 1000 1112 Zone 1 heating setpoint °C 1000 1201 Zone 2 delivery temperature °C 1000 1202 Zone 2 ambient temperature °C 1000 1212 Zone 2 heating setpoint °C 1000 1301...
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TYPICAL SYSTEM SCHEMATIC Default setting Par. Menu Description Range INSIEME EVO Access COND B/130 LN Programmable input 2 0 = Disabled 2000 2027 1= Heating flow meter 0…3 2= Heating flow switch 3= Function not implemented Programmable input 1 0= Disabled 1= Pressure transducer (with temporary or permanent 2000 2028...
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TYPICAL SYSTEM SCHEMATIC Default setting Par. Menu Description Range INSIEME EVO Access COND B/130 LN Setting use of room thermostat (TA) where there is Open- Therm (OT) connection 0 = Uses only OT communication. The heat request and the setpoint are communicated only via OpenTherm. 1 = Uses room thermostat (TA) to activate heat request and OT to communicate the setpoint requested to the boiler (*).
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TYPICAL SYSTEM SCHEMATIC Default setting Par. Menu Description Range INSIEME EVO Access COND B/130 LN 2000 2137 Zone 1 mixing valve PID I 0...99 Sec. x 2000 2138 Zone 1 valve operating time 0...255 Zone 1 setpoint increase Increases the value of the heating zone setpoint. For example, if the zone setpoint is 40°C, the heat request 2000 2139...
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TYPICAL SYSTEM SCHEMATIC Default setting Par. Menu Description Range INSIEME EVO Access COND B/130 LN 2000 2237 Zone 2 mixing valve PID I 0...99 Sec. x 2000 2238 Zone 2 valve operating time 0...255 Zone 2 setpoint increase Increases the value of the heating zone setpoint. For example, if the zone setpoint is 40°C, the heat request 2000 2239...
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TYPICAL SYSTEM SCHEMATIC Default setting Par. Menu Description Range INSIEME EVO Access COND B/130 LN Zone 3 setpoint increase Increases the value of the central heating zone setpoint. For example, if the zone setpoint is 40°C, the heat request 2000 2339 0...20 °C...
COMMISSIONING AND MAINTENANCE 4 COMMISSIONING AND MAINTENANCE Firmware version of the thermal unit interface. In the example the message indicates a firmware version = 0. Preparing for initial startup The first start-up of the thermal unit must be carried out by the Technical Assistance Service.
COMMISSIONING AND MAINTENANCE 4.2.1 Adjustment of heating setpoint Once the initialization phase is complete, the display switches to “basic display” mode. In this mode, the main information on the equipment opera- − Press the key“+” or “-” to display the current value of the tion is displayed.
COMMISSIONING AND MAINTENANCE 4.2.4 Adjustment of domestic setpoint T delivery (°C) − Press the key "▲" o "▼" to display the current value of domestic setpoint. Tset max (°C) Par. 2024 °C Setpoint Par. 2103 Tset min (°C) Par. 2023 T outside (°C) −...
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COMMISSIONING AND MAINTENANCE The heating delivery temperature is defined by a setpoint which Parameter 2131 (installer level) varies according to the external temperature and the ambient In-between seasons when the external temperature gets closer temperature on the basis of a climatic curve defined by the fol- to the maximum limit set in Par.
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COMMISSIONING AND MAINTENANCE Parameter 2130 (user level) The equipment works with a variable setpoint defined by the The parallel shift of the climatic curve is used to modify, in a climatic curve (which can be set as described in mode 1) accord- uniform way, the delivery temperature for the whole scale of the ing to the external temperature.
COMMISSIONING AND MAINTENANCE Mode 3: continuous operation with fixed setpoint and night re- The parameters regulating such temperature are: duction with ambient thermostat (AT) Par. Description In this mode: 2023 Minimum heating setpoint. − External probe is not required. 2024 Maximum heating setpoint.
COMMISSIONING AND MAINTENANCE 4.2.7 Heat request priority Protection against temperatures that are too high This function prevents a possible safety thermostat triggering. Priority setting If the boiler temperature exceeds the value set in this parameter, The parameter 2042 defines the priority between domestic and the burner turns off and the circulator continues its operation to heating circuit.
COMMISSIONING AND MAINTENANCE 4.2.10 Ignition failure Checks during and after initial start-up If an ignition or operating anomaly occurs, the thermal unit dis- Once the boiler has started up, make sure that it shuts down play will show a text message (small digit) and a number (large and re-starts properly when: digit), which vary according to the anomaly detected.
COMMISSIONING AND MAINTENANCE 4.3.1 Burner control and adjustment − Check that the thermal unit has come to a complete stop by setting the main switch of the equipment and the main switch of the system to “off”. ADJUSTING PUMP PRESSURE Turn the adjuster screw (1) to achieve the pressure setting spec- ified in the table.
COMMISSIONING AND MAINTENANCE 4.3.2 Burner functioning and programming DESCRIPTION VALUE Normal functioning Standby: the burner waits for a heat request Standby time for an input signal: reaction time, control box remains in waiting mode ≤ 1 sec POWER ON for t1 Initialisation verification time: time follow- 3,5 sec ing startup of main power supply...
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COMMISSIONING AND MAINTENANCE Lockout caused by ignition failure Heat request Pre-heater Thermostat for enabling start-up after pre-heating POWER ON Fan motor Ignition electrode Fuel oil valve Flame detector Colour of button LED Wait time Initialisation time for checking Pre-purging time Pre-ignition time Pre-ignition time Total ignition time...
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COMMISSIONING AND MAINTENANCE Functioning status display Reset button Seconds Functioning status Reset button LED colour Flash time Pre-heating time Slow Flashing GREEN Pre-ventilation Slow Flashing ORANGE Safety time Slow Flashing GREEN Normal functioning position Steady ON GREEN Fault diagnosis - lockouts Seconds Fault description Reset button LED colour...
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COMMISSIONING AND MAINTENANCE Lockout types Whenever a lockout occurs, the control box shows the reasons for the fault (and the reasons can be identified by the reset button colour). Description of lockout Lockout time Led colour Probable cause presence of a false flame Presence of extraneous light during standby After 25 seconds RED flashing...
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COMMISSIONING AND MAINTENANCE MAIN BURNER FUNCTIONS EXTRANEOUS LIGHT OR FALSE FLAME SIGNAL FUEL PRE-HEATING FUNCTION The presence of a parasite flame or extraneous light can be de- tected in the stand-by state when the burner is stopped and The burner has an oil pre-heating function. When the boiler waiting for a heat request or during preheating.
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COMMISSIONING AND MAINTENANCE POWER SUPPLY FREQUENCY ERROR DEACTIVATION OF AUTOMATIC PRE-HEATING The control box automatically detects the value of the frequen- The automatic pre-heating functioning can be deactivated by cy of the main supply in the range of 50 - 60 Hz, in both cases pressing the reset or remote reset button.
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COMMISSIONING AND MAINTENANCE Menu access block diagram BURNER STATE NORMAL FUNCTIONING (FLAME LIT) AND STANDBY TYPE OF SHUTDOWN TEST POST-PURGING CONTROLLED LAST LOCKOUT FUNCTION SHUTDOWN IN MEMORY AND RESTART BUTTON 25 SECS. 5 SECS. 10 SECS. 20 SECS. RELEASE TIME NUMBER OF 2 RED 1 GREEN...
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COMMISSIONING AND MAINTENANCE SHUTDOWN TEST CONTROLLED SHUTDOWN AND RESTART Shutdown test sequence: Enabling/disabling sequence: − Programming allowed in OPERATING mode and in STAND- − programming permitted in NORMAL FUNCTIONING and STANDBY mode; − Press button for 5 sec. ≤ t < 10 sec. −...
COMMISSIONING AND MAINTENANCE 4.4 Error List 4.4.2 Temporary Errors When a technical anomaly occurs, the control interface display Message Error No. Description shows a text message (small digit) and a number (large digit), Flue temperature too high which indicate the type and level of the detected error. Triggering (open circuit) of one or There are 3 error levels: both pressure switches connected...
COMMISSIONING AND MAINTENANCE Temporary or short-term shut-down Perform the following operations before beginning any mainte- nance or cleaning: In the event of temporary or short-term shut-down (e.g. due to − set the main switch of the system to OFF and the main holidays), proceed as follows: switch of the equipment to (0);...
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COMMISSIONING AND MAINTENANCE REMOVING THE BURNER REMOVING THE BLAST TUBE Proceed as follows to remove the burner: Proceed as follows to remove the blast tube: − Close the fuel shut-off cocks; − Remove the screws (1) and remove the blast tube. −...
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COMMISSIONING AND MAINTENANCE ELECTRODE POSITIONING CLEANING THE FAN The positioning of the ignition electrodes (A) is fundamental to Clean the inside and the rotor blades of the fan unit to remove obtain reliable flame ignitions. any build-up of dust. Accumulated dust reduces the air flow and Check their state of wear and correct positioning, as shown in therefore reduces combustion efficiency, leading to increased the figure, and replace them if necessary.
COMMISSIONING AND MAINTENANCE 4.8.2 Boiler exchanger cleaning − Remove the four fastening nuts (4). Proceed as follows to access the internal parts of the boiler: − remove the fixing screw (2) and extract the front panel (1); 4(*) 4(*) 4(*) 4(*) tightening torque 15 Nm −...
COMMISSIONING AND MAINTENANCE − Rotate the front closure (6) of the smoke chamber. Proceed as follows on completion of cleaning: − refit the turbulators in the flue gas pipes, making sure that they are correctly seated; Be careful not to damage the side panel of the thermal unit. −...
COMMISSIONING AND MAINTENANCE 4.8.4 Checking and replacing the storage − clean the internal surfaces and remove any residues cylinder anode through the opening; − check the magnesium anode wear status (4) (replace it if necessary); To check the magnesium anode and its wear status: −...
COMMISSIONING AND MAINTENANCE 4.11 Troubleshooting FAULT CAUSE SOLUTION − Check that the burner body is clean − Check that the flue pipes are clean There is a smell of fumes Fumes escaping into the air − Check the condition of the boiler seals −...
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COMMISSIONING AND MAINTENANCE BURNER FAULTS/SOLUTIONS Problem Diagnostic signal Probable cause Remedy Check voltage at L, N and in power plug Check the condition of the No electrical power fuses Check that the safety thermostat has not tripped The burner does not ignite when The flame detector reads Eliminate cause of light or RED, GREEN flashing...
RECYCLING AND DISPOSAL 5 RECYCLING AND DISPOSAL Adequate sorted waste collection, processing and environ- mentally-friendly disposal contribute to preventing possible The device is primarily composed of: negative impacts on the environment and health and pro- Material Component mote the reuse and/or recycling of the materials of which the appliance consists.
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RIELLO S.p.A. Via Ing. Pilade Riello, 7 37045 - Legnago (VR) www.riello.com The manufacturer strives to continuously improve all products. Appearance, dimensions, technical specifications, standard equipment and accessories are therefore liable to modification without notice.