Briggs & Stratton Ferris IS5100Z Series Dealer Setup & Adjustment Instructions Manual
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Briggs & Stratton Ferris IS5100Z Series Dealer Setup & Adjustment Instructions Manual

33 hp diesel 61" icd mower deck
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Dealer Setup
& Adjustment Instructions
Ferris IS5100Z Series - 33 HP Diesel
61" iCD Mower Deck
This Dealer Setup Instruction covers the following products:
Model No.
Description
Tractor
5900934
IS5100ZC33D61
ATTENTION SETUP PERSONNEL:
The safety warnings provided in this guide and
in the operator's manual included with the unit
contain important information that must be obeyed
when assembling, setting-up, operating, servicing,
transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important safety
message is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
A Quick Setup List is provided on page 2 of this booklet
to help you identify and check that the items have been
performed.
Additional information concerning functional tests,
general adjustment procedures, and the location
of normal lubrication points are included in these
instructions.
Although all required lubrication and normal adjustments on
factory-assembled components are done at the factory, this
additional information is provided to assist you in ensuring that
each unit is delivered to the customer in proper working order.
IS5100Z Series - 33 HP Diesel

TABLE OF CONTENTS:

Quick Setup List ................................................................2
Uncrating ............................................................................3
Battery Installation ............................................................4
Tractor Assembly ..............................................................4
Motion Control Handle Assembly ....................................4
Seat Assembly .................................................................4
Roll bar Assembly .............................................................5
Assemble Retainer Pins ..................................................5
Assemble Top Loop .........................................................5
Install the Roll Bar ...........................................................5
Check Fluid levels .............................................................7
Check Engine Oil Level ...................................................7
Check Hydraulic Oil Level ...............................................7
Check Antifreeze Level ....................................................7
Check Tire Pressure ..........................................................8
Mower Assembly ...............................................................8
Check Torque - Mower Blades ........................................8
Adjust Deck Lift Rod Timing ............................................9
Level the Mower Deck ...................................................10
Deck Lift Spring .............................................................11
Install Deck Drive Belt ....................................................12
Adding Fuel ......................................................................13
Lubrication .......................................................................14
Priming The Fuel System ...............................................15
Starting The Engine ........................................................16
Perform Safety Checks ...................................................16
Functional Tests ............................................................16
Safety Interlock System .................................................16
Seat Adjustment ..............................................................17
Motion Control Handle Adjustment ...............................17
Speed Balancing Adjustment .........................................17
Neutral Adjustment .........................................................18
Neutral Position Adjustment ..........................................18
Return Spring Adjustment ..............................................18
Parking Brake Adjustment .............................................19
Suspension Adjustment .................................................20
1
61" iCD Mower Deck
5102588
Rev. Date: 03/2010

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  • Page 1: Table Of Contents

    IS5100Z Series - 33 HP Diesel Dealer Setup 61” iCD Mower Deck & Adjustment Instructions Ferris IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck TABLE OF CONTENTS: This Dealer Setup Instruction covers the following products: SETUP PROCEDURES Quick Setup List ..............2 Model No.

  • Page 2: Setup Procedures

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Quick Setup List Page Setup Procedure Steps to Performs ❏ Uncrating Remove Crate & Banding. ❏ Loosen Hydraulic Release Valves. ❏ Infl ate Rear Tires. ❏ Install Rear Bumper in Operating Position. ❏...

  • Page 3: Uncrating

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. 2. Cut banding from front and rear tractor axles. Cut banding from mower rollers.

  • Page 4: Battery Installation

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Battery Installation Install Battery WARNING BATTERY SAFETY RULES • Battery acid causes severe burns. Avoid contact with skin. • Wear eye protection while handling the battery. • To avoid an explosion, keep flames and sparks away from battery, especially while charging.

  • Page 5: Roll Bar Assembly

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Roll Bar Assembly Loop End Snap End Assemble Retainer Pins 1. Unpack the roll bar and hardware from the box. 2. Assemble the foam ring (A, Figure 6) onto the retainer pin (B).
  • Page 6 IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck 3. Install the top loop (A, Figure 10) onto the upright tubes (B). From the outside, install the 1/2” x 3” bolt (C) through the retainer pin assembly (D), then through the top lop and upright tube and shown in FIgure 9.

  • Page 7: Check Fluid Levels

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Check Fluid Levels Check Engine Oil 1. Use the dipstick (A, Figure 12) to check the engine oil level. If necessary add engine oil. Check engine manufacturer’s owner’s manual for oil recommendations.

  • Page 8: Check Tire Pressure

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Check Tire Pressures Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.

  • Page 9: Adjust Deck Lift Rod Timing

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Adjust Deck Lift Rod Inner Rod Timing 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar); front tires to 25 psi (1,72 bar).

  • Page 10: Level The Mower Deck

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Level the Mower Deck NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake.

  • Page 11: Deck Lift Spring

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Deck Lift Spring The deck lift springs (A, Figure 23) are factory set to provide optimal lifting performance. Although it is fastened with an adjustable anchor, this is NOT AN ADJUSTMENT POINT. DO NOT attempt to adjust the spring length or lifting performance will be compromised.

  • Page 12: Install Deck Drive Belt

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Install Deck Drive Belt To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. See Figure 24. Remove the height adjustment pin and lower deck. 2. Loosen the 5/16” bolts securing the mower deck guards and remove the guards.

  • Page 13: Adding Fuel

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Adding Fuel To add fuel: 1. Turn fuel shut off valves, located on the bottom of the fuel tanks, to the “ON” position. 2. Remove the fuel cap (A, Figure 27). 3.

  • Page 14: Lubrication

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Lubrication Lubricate the unit at the locations shown in Figure 28 through 32. Oil: Grease: Generally, all moving metal parts should be oiled Use grease fittings when present. Disassemble parts where contact is made with other parts.

  • Page 15: Priming The Fuel System

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Priming The Fuel System Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system. This must be performed before the first use, after any fuel filter maintenance or if the fuel system is run dry.

  • Page 16: Starting The Engine

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck SAFETY INTERLOCK Starting The Engine SYSTEM 1. While sitting in the operators seat, engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are This unit is equipped with safety interlock switches.

  • Page 17: Adjustment Procedures

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Adjustment Seat Adjustment Procedures Lever Seat Adjustment See Figure 34. The seat can be adjusted fore and aft. Move the lever forward, position the seat as desired, and release the lever to lock the seat into position. Ground Speed Lever Figure 34.

  • Page 18: Neutral Adjustment

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Neutral Adjustment If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, then it may be necessary to adjust the control linkage. NOTE: Perform this adjustment on a hard, level surface such as a concrete floor.

  • Page 19: Parking Brake Adjustment

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Parking Brake FRONT Adjustment 1. Disengage the PTO, stop the engine, block the front 2" - 2-1/8" wheels, remove the ignition key, and engage the (5,0 - 5,4cm) parking brake. 2.

  • Page 20: Suspension Adjustment

    IS5100Z Series - 33 HP Diesel 61” iCD Mower Deck Suspension Adjustment The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to maintain the ride height. Use less pre-load for light weight operators. Use more pre-load for heavy weight operators.

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