Related Manuals for Amada MacGregor DC 13-T Series
Summary of Contents for Amada MacGregor DC 13-T Series
- Page 1 DC Spot Welding Power Supply DCxx13-T and M31xx-T Resistance Welders HARDWARE MANUAL 961-00060 rev9...
- Page 2 Conversion to new layout 2020-04 Details Update Copyright 2020: Amada Weld Tech UK Ltd All rights reserved. The products named in this manual are only used for identification purposes and may be trademarks or registered trademarks of the respective companies. 961-00060 rev9...
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Page 3: Table Of Contents
Operating Instructions DC-xx13 and M31xx Table of Contents Table of Contents General Information ......................4 Technical Description ......................5 Introduction ........................5 Technical Specification ..................... 5 Commissioning ........................6 Electrical Connections ...................... 6 Preparation and Installation ....................7 DCxx13 Front ........................7 M31 range Front ......................... -
Page 4: General Information
Restrictions on use environment conditions Use this equipment in an environment without conductive dust. If conductive dust enters into equipment, it may cause failure, electric shock or ignition. If using equipment in such environment, consult Amada Weld Tech. Warning 961-00060 rev9... -
Page 5: Technical Description
Operating Instructions DC-xx13 and M31xx Technical Description Introduction Thank you for purchasing this MacGregor resistance welding power source. This manual is designed to help the new user to understand and operate the equipment quickly and safely. Please take a few moments to become familiar with the equipment and this manual before attempting to use the equipment. -
Page 6: Commissioning
Operating Instructions DC-xx13 and M31xx Commissioning Electrical Connections Use a properly rated Mains Service Supply An identification plate on the rear panel specifies the input mains voltage requirement. Provide Proper Ventilation Caution Use Lifting Gear to Move the Unit DO NOT Operate Machine Without Covers DO NOT Operate With Suspected Failures... -
Page 7: Preparation And Installation
Operating Instructions DC-xx13 and M31xx Preparation and Installation DCxx13 Front 7” 800x480 Touch Panel Screen Four Tactile User Keys Two USB ports memory sticks, mice etc… Mains On/Off Remote Variants 961-00060 rev9 7/25... -
Page 8: M31 Range Front
Operating Instructions DC-xx13 and M31xx M31 range Front 7” 800x480 Touch Panel Screen Four Tactile User Keys Two USB ports + Ethernet : memory sticks, mice etc… Power Indicator Inhibit button Voltage sensing jack socket Output bars 961-00060 rev9 8/25... -
Page 9: Dcxx13 Rear Connections
Operating Instructions DC-xx13 and M31xx DCxx13 Rear Connections The photo below shows the rear panel connections of a DC2013T USB port - 0V reference is Internal +24V 1amp DC taken from the positive output supply fuse. This is provided Ethernet port - 0V reference is bar of the machine which is as a protection for the taken from the positive output bar... - Page 10 Operating Instructions DC-xx13 and M31xx The photo below shows the rear panel connections of a DC6013T or DC1013T Isolated RS232 Optional optically isolated I/O PLC Interface for displacement TxD = 2, RxD = 3, GND = 7 information and extended I/O operations Basic digital weld trigger and fault Standard optically isolated I/O...
- Page 11 Operating Instructions DC-xx13 and M31xx The photo below shows the rear panel connections of a M31 range welder 961-00060 rev9 11/25...
- Page 12 Operating Instructions DC-xx13 and M31xx Before attempting to use this power supply ensure the mains is OFF and the welder is connected correctly. 961-00060 rev9 12/25...
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Page 13: Rear Panel Connections
Operating Instructions DC-xx13 and M31xx Rear Panel Connections Standard IO Isolated Interface The following tables show the standard outputs and inputs available at the 37W D type PLC interface socket. 24V 20mA nominal rating - - Inputs and Outputs ARE fully protected against short circuit and overload. Also shown are the available initial IO configurations. -
Page 14: Standard Inputs
Operating Instructions DC-xx13 and M31xx 5.1.2 Standard Inputs Input Description D-type Pin Number Anode Standard Input #1 Cathode Anode Standard Input #2 Cathode Anode Standard Input #3 Cathode Anode Standard Input #4 Cathode Anode Standard Input #5 Cathode Anode Standard Input #6 Cathode Anode Standard Input #7... -
Page 15: Ds Option Configuration
Operating Instructions DC-xx13 and M31xx Weld Pulse Busy Signal - Active during weld + 30mS Hi/Low Fault – User programmable time Hardware/Feedback Fault Active until reset Input Description Pins Standard Input #1 Recall Store 0 (display) 21, 27 Standard Input #2 Recall Store 1 3, 8 Standard Input #3... -
Page 16: Bcd Option Configuration
Operating Instructions DC-xx13 and M31xx Low Limit Pulse 1 and Low Limit Pulse 2 High Limit Pulse 1 and Low Limit Pulse 2 High Limit Pulse 1 and High Limit Pulse 2 Output Stage Temperature Error 24 VDC Error (Missing 24 VDC) Missing Input Phase(s) (Only Active on DC1001P / DC1801P) Missing Voltage Sensing Lead reserved... -
Page 17: Optional Inputs
Operating Instructions DC-xx13 and M31xx Emitter Collector Optional Output #8 Emitter 5.2.2 Optional Inputs Input Description D-type Pin Number Anode Optional Input #1 Cathode Anode Optional Input #2 Cathode Anode Optional Input #3 Cathode Anode Optional Input #4 Cathode Anode Optional Input #5 Cathode Anode... -
Page 18: Bcd Option Configuration
Operating Instructions DC-xx13 and M31xx 5.2.4 BCD Option Configuration Output Description Pins Optional Output #1 Remote Inhibit 1, 20 Optional Output #2 Head Retract Status (smart head systems only) 2, 21 Optional Output #3 Pre-Weld Fault (oversize/undersize) 3, 22 Optional Output #4 Good Weld 4, 23 Optional Output #5... -
Page 19: Isolated Rs232
Operating Instructions DC-xx13 and M31xx Isolated RS232 The 25 Way D type connector provides an optically isolated RS232 communications port. Connections are as follows; pin 2 pin 3 pin 7 Connecting a Typical PC Port A PC uses either a 9-pin D-type serial connector or a 25-pin D-type. The table below shows how to interface the m3 to either type of PC serial communication port. -
Page 20: Voltage Sensing And Stop
Operating Instructions DC-xx13 and M31xx Voltage Sensing and Stop The optional STOP link may be used to disengage the mains switch trip to disconnect mains power inside the unit. A contact closure across these terminals maintains the power supply. Some machines utilise a screw terminal strip for voltage sensing. -
Page 21: Quick Connection Strip
Operating Instructions DC-xx13 and M31xx Quick Connection Strip Trigger weld by shorting + & - Foot switch connection point – When shorted, +24V is applied to the solenoid connections Solenoid connection point Isolated +24VDC supply for solenoid and opto isolator driving. 1 amp max 961-00060 rev9 21/25... -
Page 22: Fault Codes And Warnings
Operating Instructions DC-xx13 and M31xx Fault Codes and Warnings The machine will also produce a FAULT CODE and brief description for various types of fault. These are listed as follows :- Fault Description Remedy ERROR 1 FEEDBACK FAULT. Check connections FAULT 2 PULSE 1 UNDER LOW LIMIT Check Limit Settings... -
Page 23: Trouble Shooting Guide
Operating Instructions DC-xx13 and M31xx Trouble Shooting Guide The following section has been prepared as a basic checklist to use in the event of the system problem. The design and reliability of the products is such that power supply failure itself is extremely rare. - Page 24 Operating Instructions DC-xx13 and M31xx Check / Symptom Reasons Remedy No RS232 communication Problems generally occur with Check connections, particularly Tx & Rx incorrect wiring or incompatible software Machine continually exceeds Often caused by variations in Run several trial welds and check upper or lower limits electrode, particularly when new electrode alignment.
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Page 25: Index
Operating Instructions DC-xx13 and M31xx Index Headword Index 15 way Trigger/Fault D type ............19 M31 range Front ................8 BCD Option Configuration ............16, 18 Optional Inputs ................17 Optional IO Isolated Interface ............16 Optional Outputs ................16 Commissioning .................
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