Texas Instruments TIDA-010046 Design Manual

Texas Instruments TIDA-010046 Design Manual

Emc compliant 10/100-mbps ethernet phy reference design with ieee 802.3at type-1 (≤ 12.95 w) poe-pd

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Design Guide: TIDA-010046
EMC Compliant 10/100-Mbps Ethernet PHY Reference
Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD
Description
This reference design provides a cost-optimized
solution for 10 to 100 Mbps using the low-power
Ethernet physical layer (PHY) DP83825I supporting
150-m reach over CAT5e cable which is beyond the
standard Ethernet distance limitation of 100 m (328
feet). Also, demonstrating power delivery over
Ethernet cable along with data communication using
IEEE 802.3at Type-1 (13 W) PoE-PD TPS23755
device with integrated primary side regulated flyback
DC/DC controller. This reference design is pre-
compliance tested for radiated emissions, ESDs and
EFTs.
Resources
TIDA-010046
DP83825I,
DP83822I
TPS23755,
TPS2121
ESDS312
TPS7A26, TPS23861,
TPS7A4001
MSP430F5529
TPD2E001
LM3478, LP5907,
LM5160
Search Our E2E™ support forums
x
x
x
x
x
USB
TIDA-010046
Isolation
Isolation
PSE Side Board
Barrier
Barrier
MSP430
MDIO
MDIO
MDC
MDC
RMII
TVS
ESD
ESD
TVS
Diode
Diode
Diode
Diode
Array
Array
DP83825
Array
Array
10/100MBPS
R
ETH PHY
PRBS ON
DP83822
J
10/100MBPS
4
ETH PHY
5
TVS
ESD
ESD
TVS
Diode
Diode
Diode
Diode
Array
Array
Array
Array
Clock Source
Status LEDs
Status LEDs
48 V
RTN
TPS7A4001 LDO
TPS23861
3.3 V
LP5907 LDO
(48 V to 3.3 V)
PSE
5 V
for ETH
(5 V to 3.3 V)
PHYs
+48V
0 ...F
LM5160
LM3478
Iso. Fly-%XFNŒ
Boost DC/DC
3.3 V
LP5907 LDO
(12 V to 3.6 V)
(12 V to 48 V)
for
(5 V to 3.3 V)
MSP430
+12V_IN
An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and other
important disclaimers and information.
TIDUES1A – October 2019 – Revised February 2020
Submit Documentation Feedback
Design Folder
Product Folder
Product Folder
Product Folder
Product Folder
Product Folder
Product Folder
Product Folder
x
x
x
x
x
USB
TIDA-010046
PD Side Board
Clock Source
Status LEDs
Power + Data Out
MDIO
TVS
ESD
MDC
MSP430
Diode
Diode
Array
Array
DP83825
10/100MBPS
R
R
ETH PHY
J
J
Internal Loop-Back
4
4
5
5
Pin Headers
TVS
ESD
Diode
Diode
(MAC)
Array
Array
RMII
Ethernet
3.3 V for ETH PHY & MSP
Cable
TPS7A26 LDO
(12 V to 3.3 V)
Isolation Barrier
RTN
TPS23755
+48 V
Power
Powered Device (PD) with
Integrated DC/DC
EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE
Copyright © 2019–2020, Texas Instruments Incorporated
Features
Based on low-cost, low-power consumption and
small form-factor 10/100 Mbps Ethernet PHY
DP83825I with RMII support and 150-m cable
reach
Efficient power delivery system via power over
Ethernet (PoE) using IEEE 802.3at Type-1 PoE-
PSE and PoE-PD
Pre-compliance tested for radiated emission
requirement:
– CISPR 22 (EN 55022): meets Class A and B
limits
– FCC Part 15: meets Class A and B limits
Pre-compliance tested for conducted immunity
requirements:
– ±12-kV contact discharge and ±15-kV air
discharge ESD IEC 61000-4-2: meets
criterion B
– ±2-kV IO capacitive coupling EFT per IEC
61000-4-4: meets criterion B
External isolation transformer with common-mode
choke on PHY side for improved EMI and EMC
performance
Programmable LED support for link and activity
Applications
Video Surveillance
Building Security Systems
Fire Safety Systems
HVAC (Heating, Ventilation and Air Conditioning)
External Loop-
Back
+12V_OUT
TPS2121
Power MUX
12 V_PoE
+12V_IN
802.3at Type-1 (≤ 12.95 W) PoE-PD
1

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Summary of Contents for Texas Instruments TIDA-010046

  • Page 1 An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and other important disclaimers and information. TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 2: System Description

    ESD event called Cable Discharge Event (CDE). A CDE during the UTP cable installation can be destructive to the Ethernet PHY device. Enabled by Texas Instruments’ IEEE 802.3-compliant Ethernet PHY transceiver to support 10Base-Te and 100Base-TX protocols, power management devices and high-speed interface protection circuitry, this reference design demonstrates how to design a robust Ethernet communication interface supporting 10/100 Mbps data and power delivery (IEEE 802.3at, Type-1) together over longer cable length for harsh...
  • Page 3: Specifications

    Pre-compliance tested for IEC61000-4-4 EFT ±2-kV IO capacitive coupling meets criterion B Temperature range Industrial: –40°C to 85°C TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 4: System Overview

    System Overview Block Diagram Figure 1 shows the system block diagram for the TIDA-010046 reference design. To demonstrate combined power and networking over longer Ethernet cable, the major building blocks of this reference design system are: Network traffic generator: IXIA network emulator tool PSE Side Board or Board-1: Since this board comprises two Ethernet PHYs (DP83822I and DP83825I) connected in RMII back-to-back mode and an IEEE 802.3at Type-1 compliant (15.4 W) PSE (TPS23861),...
  • Page 5 System Overview www.ti.com Figure 1. TIDA-010046 System Block Diagram TIDA-010046 TIDA-010046 Isolation Isolation PSE Side Board PD Side Board Barrier Barrier Clock Source Status LEDs MDIO MSP430 MDIO Power + Data Out RMII MDIO MSP430 Diode Diode Diode Diode Diode...
  • Page 6 0x0000). All other loopback modes are enabled using the BIST Control Register (BISCR, address 0x0016). EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 7: Design Considerations

    PoE implementation supports the IEEE 802.3at standard as a 13-W, Type 1 PD. TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 8 With a longer trace, the signal becomes more attenuated at the destination and thus more susceptible EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 9 TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 10 DP83825I device connected to the XI pin. By default, the DP83825I device EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 11 OPEN 1.96 1.96 1.96 4 (Default) OPEN OPEN TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 12 Figure 8 shows. EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 13 EMI beads becomes necessary to meet system-level certification testing requirements as Figure 10 shows. TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 14 This noise will be attenuated by the magnetics and improves the EMC performance. EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 15 ±2%. Figure 11. LAN Magnetics TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 16 For more details, see the TPS23861 Power-On Considerations application report. EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 17 Check with the vendor for the recommended loads. For more details, see the Selection and Specification of Crystals for Texas Instruments Ethernet Physical Layer Transceivers application report. Adjust the series resistance value to meet the crystal drive level.
  • Page 18: Test Conditions

    RJ45 is the standard cable used for all the Ethernet and LAN applications. An external isolation transformer is interfaced. The TIDA-010046 design uses the HX1198FNL transformer from Pulse Electronics. The device is a 1:1 transformer with an isolation of 1.5 kV (for 60 seconds).
  • Page 19 AN-1469 PHYTER Design and Layout Guide application report. TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 20 831.054 mils RD_IN_P 790.948 mils RD_IN_N 793.119 mils EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 21 10-nF blocking capacitors in series with the termination resistors. TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 22 Additional capacitors are required to interconnect chassis ground and signal ground. The suggested EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 23 Figure 21. Recommended 10/100 Mbps Twisted Pair Interfaces and Bob Smith Termination for PoE Port as on PSE Side Board TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 24 Figure 22. Recommended 10/100 Mbps Twisted Pair Interfaces and Bob Smith Termination for PoE Port as on PD Side Board EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 25: Required Hardware And Software

    Figure 23. PSE Side Board (Top View) Figure 24. PSE Side Board (Bottom View) TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 26 Figure 25. PD Side Board (Top View) Figure 26. PD Side Board (Bottom View) EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 27 3.1.2.2 USB-2-MDIO GUI The USB-2-MDIO software tool lets Texas Instruments' Ethernet PHYs access the MDIO status and device control registers. The USB-2-MDIO tool includes a LaunchPad Development kit for TI's MSP430 MCUs or an onboard MSP430 MCU that is interfaced with a lightweight GUI through the USB interface.
  • Page 28 Hardware, Software, Testing Requirements, and Test Results www.ti.com Testing and Results This section provides details of the different functional, performance, and EMC tests performed. 3.2.1 Test Setup Figure 27. Functional Test Setup of TIDA-010046 TIDA-010046 TIDA-010046 Isolation Isolation PSE Side Board...
  • Page 29: Test Results

    Figure 28. Eye Diagram TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 30: Measured Value

    Loopback packets are finally received by IXIA via repeater board and gets compared with the originally transmitted packet for any error EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 31 Part 18 requirements apply to industrial, scientific and medical products. TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 32 Heavy industrial IEC 61000-6-4 EN 61000-6-4 — EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 33 Frequency (M Hz) Frequency (GHz) Frequency (MHz) Frequency (GHz) TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 34 Figure 33. Actual Test Setup for Radiated Emission Test With Antenna Positioned at 3-m Distance in Vertical Polarization EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 35 Figure 34 shows. Figure 34. Ambient Scan TIDUES1A – October 2019 – Revised February 2020 EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 36 Powered Device (PD) with Power Integrated DC/DC +12V_IN EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE TIDUES1A – October 2019 – Revised February 2020 802.3at Type-1 (≤ 12.95 W) PoE-PD Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 37: Conducted Immunity

    Near-Field, Horizontal and Vertical Polarizations 3.2.2.3.2 Conducted Immunity The TIDA-010046 reference design is pre-compliance tested for ESD and EFT with reference to standards IEC61000-4-2 and IEC61000-4-4, respectively. The performance (acceptance) criterion is defined as in Table Table 14. Performance (Acceptance) Criterion...
  • Page 38 10 negative and positive pulses were applied to the DUT in both power-on and power-off conditions. The ESD strikes were given to the RJ45 connector metallic body and its pins. After the test, the DUT was verified for functionality. The test results show the TIDA-010046 reference design can withstand the required discharge (see Table 15).
  • Page 39 Packet errors were observed during the application of the EFT bursts but that recovers aa soon as the EFT pulses are removed. No link drop was observed. Figure 38. IEC61000-4-4 EFT Test Setup for TIDA-010046 PSE Side Board PD Side Board...
  • Page 40 Schematics To download the schematics, see the design files at TIDA-010046. Bill of Materials To download the bill of materials (BOM), see the design files at TIDA-010046. Altium Project To download the Altium Designer project files, see the design files at TIDA-010046.
  • Page 41: Revision History

    NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Original (October 2019) to A Revision ....................Page ....................• Changed first-page grammatical errors TIDUES1A – October 2019 – Revised February 2020 Revision History Submit Documentation Feedback Copyright © 2019–2020, Texas Instruments Incorporated...
  • Page 42 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2020, Texas Instruments Incorporated...

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