Ingersoll-Rand VHP400CMH Operating, Maintenance & Parts Manual

Hide thumbs

page of 44

/ 44
Bookmarks

Quick Links

Download this manual

OPERATING, MAINTENANCE,

COMPRESSOR MODELS

This manual contains important safety information.

Do not destroy this manual.

This manual must be available to the personnel who operate and maintain this machine.

Portable Power

P.O. Box 868

501 Sanford Ave

Mocksville, N.C. 27028

www.portablepower.irco.com

Manual 43212455 (11/03)

Revised (10-12)

Book 43212455 (11/03)

PARTS MANUAL

VHP400CMH

VHP500CMH

VHP550CMH

HP600CMH

XP650CMH

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand Company and Doosan Company or the products of

either.

Need help?

Do you have a question about the VHP400CMH and is the answer not in the manual?

Questions and answers

Summary of Contents for Ingersoll-Rand VHP400CMH

Page 1 This manual must be available to the personnel who operate and maintain this machine. Doosan purchased Bobcat Company from Ingersoll-Rand Company in Portable Power 2007. Any reference to Ingersoll-Rand Company or use of trademarks, P.O. Box 868 service marks, logos, or other proprietary identifying marks belonging...
Page 2 Quality Policy We will supply products and services that consistently meet the requirements of our customers and each other. Book 43212455 (11/03)
Page 3 TABLE OF CONTENTS SECTION 1 ..SAFETY SECTION 2 ..WARRANTY SECTION 3 ..WARRANTY REGISTRATION SECTION 4 ..SYSTEM DESCRIPTION SECTION 5 ..INSTALLATION SECTION 6 .
Page 4 SECTION 1 – SAFETY General Information Never operate unit without first observing all safety warnings and carefully reading the operation and maintenance manual shipped from the factory with this machine. Ensure that the operator reads and understands the decals and consults the manuals before maintenance or operation.
Page 5 Compressed Air Compressed air can be dangerous if incorrectly handled. Before doing any work on the unit, ensure that all pressure is vented from the system and that the machine cannot be started accidentally. Ensure that the machine is operating at the rated pressure and that the rated pressure is known to all relevant personnel.
Page 6 Materials The following substances may be produced during the operation of this machine: brake lining dust engine exhaust fumes AVOID INHALATION Ensure that adequate ventilation of the cooling system and exhaust gases is maintained at all times. The following substances are used in the manufacture of this machine and may be hazardous to health if used incorrectly: •...
Page 7 Radiator Hot engine coolant and steam can cause injury. Ensure that the radiator filler cap is removed with due care and attention. Do not remove the pressure cap from a HOT radiator. Allow radiator to cool down before removing pressure cap. Transport When Loading or transporting machines, ensure that the specified lifting and tie down points are used.
Page 8 IMPORTANT SAFETY INSTRUCTIONS Book 43212455 (11/03)
Page 9 Book 43212455 (11/03)
Page 10 Book 43212455 (11/03)
Page 11 Oil-Free airends are fee-based and may require a maintenance agreement. Formal enrollment is required. Ingersoll-Rand will provide a new part or repaired part, at its election, in place of any part, which is found upon its inspection to be defective in material and workmanship during the period prescribed above. Such...
Page 12 Machines shipped outside the United States require notification be made to initiate the machine warranty. Fill out the Warranty Registration Form in this section, keep a copy for your records and mail form to: Ingersoll-Rand Company Portable Compressor Division P.O. Box 668 Mocksville, North Carolina 27028 Attn: Warranty Department Note: Completion of this form validates the warranty.
Page 13 The warranty and limitation of liability has been reviewed and understood by the owner/user. In the event that this unit is to be used within a nuclear facility, the owner/user shall notify Ingersoll-Rand of such use so that Ingersoll-Rand may arrange for appropriate nuclear liability protection from the owner- licensee of the facility.
Page 14 - - - - - - - - - - - - - - - - - - - - - fold - - - - - - - - - - - - - - - - - - Book 43212455 (11/03)
Page 15 SECTION 4 – SYSTEM DESCRIPTION General The CMH air compressors are semi-packaged, air cooled units designed for power take-off applications. Each unit is designed to operate at ambient temperatures from - 10°F to 125°F (-23.3°C to 51.7°C). For the actual delivery of each unit at its rated operating pressure, refer to the typical General Data Decal supplied with each unit, and to the table in Section 5.
Page 16 SECTION 5 - INSTALLATION Location After the type of drive is determined, satisfactory installation depends upon the ability of the installer. Refer to the appropriate foundation plan for the dimensions of the compressor package and the appropriate separator foundation plan for the dimensions of the combination primary oil separator tank- air receiver and the secondary separator tank (hereafter called the receiver separator).
Page 17 PIPING General As CMH Series compressors are comprised of two modules (compressor and separator), there is necessarily interconnecting piping between the two. These hoses are not provided with the units, as the required lengths of the hoses are dependent on the relative location of the two modules in their installed location.
Page 18 NOTE Because the compressor is of the axial screw type, the rotation cannot bchanged. MODELS CAPACITY TORQUE REQUIRED POWER REQUIRED INPUT /MIN. POUND – FEET KILOWATTS VHP400CMH 11.3 1700 VHP500CMH 14.2 2100 VHP550CMH 15.6 2100 VHP550CMH 15.6 2300 HP600CMH 17.0...
Page 19 The standard regulation system supplied with CMH Series Compressors is designed to provide capacity control for the compressor only. Variable speed control of a driver engine is possible with additional equipment. Consult Ingersoll-Rand Company, Specialty Products Department for technical assistance for these applications.
Page 20 SECTION 6 - OPERATING INSTRUCTIONS SETTING-UP --HR2.5: Remove cap on manifold tube between pump and filter and inject 7 gallons • Place the unit in an open, well-ventilated (26L) into the manifold tubing. area. Position as level as possible. design of these units permits a 15 degree BEFORE STARTING limit on out-of-level operation.
Page 21 This will maximize the life of the compressor. Be sure no one is IN or ON the compressor unit. Book 43212455 (11/03)
Page 22 (2) In the safety valve connection on the separator tank. WARNING GAUGE PANEL Do NOT operate machine with guards removed. CAUTION Do NOT operate machine with safety shutdown switches bypassed. STARTING/OPERATING • Close service valve. • Engage hydraulic fan. • Engage main driver.
Page 23 PRESSURE REGULATION ADJUSTING INSTRUCTIONS Before Starting Unit: 1. Atop separator cover pressure regulator (PR) loosen locknut counterclockwise. Turn adjusting screw (B) counterclockwise one full turn. After Starting Unit: 2. Allow unit to warm up. 3. Operate compressor at rated speed with service valve closed.
Page 24 TROUBLESHOOTING INTRODUCTION (3) Has similar trouble occurred before? (4) What previous maintenance work has been Troubleshooting for a portable air compressor done? is an organized study of a particular problem or series of problems and a planned method of procedure for investigation and correction. The B.
Page 25 TROUBLESHOOTING CHART Bold Headings depict the COMPLAINT - Subheadings depict the CAUSE Note: Subheadings suggest order to follow in cause of troubleshooting. Short Air Cleaner Life: Excessive Compressor Oil Temperature: Dirty Operating Conditions Ambient Temperature Too High Inadequate Element Cleaning Out of Level >...
Page 26 SECTION 7 – GENERAL DATA Models: VHP400CMH VHP500CMH VHP550CMH VHP550CMH HP600CMH XP650CMH Rated Delivery – CFM (litres/sec.) 400 (189) 500 (236) 550 (260) 550 (260) 600 (283) 650 (307) Input Power Requirements: Horsepower Speed (RPM) 1700 2100 2100 2300 2300 2500 Rated Pressure –...
Page 27 SECTION 8 - MAINTENANCE COMPRESSOR OIL LEVEL CAUTION The oil level should be checked before the unit is Any unauthorized modification or failure to operated. The optimum operating level is midway maintain this equipment may make it unsafe and of the sight tube on the side of the receiver tank. out of factory warranty.
Page 28 proper functioning. Refer to Operating Instructions, for the normal readings. Install cleaned or new elements in the reverse order to the above. Tighten wing nuts firmly and replace cotter pin. Inspect to ensure that the end cap seals tightly 360 degrees around the air cleaner body.
Page 29 COMPRESSOR OIL COOLERS The compressor lubricating and cooling oil is cooled by means of two fin and tube-type oil coolers. The lubricating and cooling oil, flowing internally through the core section, is cooled by the air stream from the cooling fan flowing past the core section.
Page 30 NOTICE NOTICE Piping systems operating at less than 150 psi If there is any indication of formation of varnishes, (1050 kPa) may use a special nylon tubing. The shellacs or lacquers on the oil filter element, it is a associated fittings are also of a special “push-in” warning the compressor lubricating oil has design.
Page 31 RECEIVER SEPARATOR SYSTEMS WARNING High pressure air can cause severe injury or death from hot oil and flying parts. Always relieve pressure before removing caps, plugs, covers or other parts from pressurized air system. • Open service valve. • Ensure pressure is relieved, with BOTH: Discharge air pressure gauge reading zero (0).
Page 32 The life of the oil separator element is dependent • Measure from bottom of cover to end of upon the operating environment (soot, dust, etc.) scavenge tube. Measurement should be and should be replaced every twelve months or from 1/8” to ¼” less than the element 2000 hours.
Page 33 SCAVENGE LINE The unit was painted and heat cured at the factory with a high quality, thermostat polyester powder coating. The following care will ensure the longest WARNING possible life from this finish. High pressure air can cause severe injury or 1.
Page 34 Field Repair of Texture Paint 1. The sheet metal should be washed and clean of foreign material and then thoroughly dried. 2. Clean and remove all grease and wax from the area to be painted using Duponts 3900S Cleaner prior to sanding. 3.
Page 35 PREVENTIVE MAINTENANCE SCHEDULE If operating in extreme environments (very hot, cold, dusty or wet), these time periods should be reduced. 500 hrs 1000 hrs 2000 hrs Daily Weekly Monthly /3 mos. /6 mos. /12 mos. Compressor Oil Level Gauges/Lamps *Air Cleaner Service Indicators Air Cleaner Precleaner Dumps Hoses (Oil, Air, Intake Hydraulic) Automatic Shutdown System...
Page 36 LUBRICATION Relatively cool lubricating oil is admitted under Both compressor lubrication and cooling are pressure to the compressor bearings and is also accomplished by the compressor lubricating oil. injected in metered amounts, directly to the rotor The oil is forced from the oil storage reservoir, chamber.
Page 37 Book 43212455 (11/03)
Page 38 If the unit has been operated for 1,000 hours, it WARNING should be completely drained of oil. If the unit has been operated under adverse conditions or under long shutdown periods, an earlier change Do not, under any circumstances, open any may be necessary as oil deteriorates with time drain cocks, remove any plugs or the oil filler as well as by operating conditions.
Page 39 For the greatest protection A series of illustrations show each part distinctly always insist on genuine Ingersoll-Rand and in location relative to the other parts in the Company parts for your compressor.
Page 40 Ingersoll-Rand Company used and find illustration page number. (“Company”) in writing. No additional or contrary terms will be binding upon the Company unless Locate the desired part on the illustration expressly agreed to in writing.
Page 41 Ingersoll-Rand remanufactured airends with competitive Repairs and replacements shall be made by the advantages: Company F.O.B.
Page 42 Failure to return old airends within 2) Standard Warranty on remanufactured 60 days will result in a surcharge invoiced to the Ingersoll-Rand airends is one year or 2000 distributor / equipment store equal to 20% of the hours of operation.
Page 43 Ingersoll-Rand Distributor / Equipment Store can place order directly on CDS / GBS for E. Remove separator cover and inspect replacement airend. Use Airend Exchange Price separator element. If element shows any signs schedule to identify airend or call your customer of excessive hear, varnish coating, or has service representative (CSR) for help.

This manual is also suitable for:

Vhp500cmh Vhp550cmh Hp600cmh Xp650cmh