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Ingersoll-Rand VHP300CM Operating, Maintenance & Parts Manual
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Ingersoll-Rand VHP300CM Operating, Maintenance & Parts Manual

Ingersoll-Rand VHP300CM Operating, Maintenance & Parts Manual

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Portable Compressor Division
P. O. Box 868
Mocksville, NC 27028
CUSTOMER 1
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
©
Co. 2000
INGERSOLL-RAND
Manual - vhp300cm
COMPRESSOR MODEL
VHP300CM
(
S / N 3 0 9 1 7 0 U B K 8 7 4 A N D U P
S / N 3 0 9 1 7 0 U B K 8 7 4 A N D U P
® ®
Revised (10-12)
- 1
OPERATING, MAINTENANCE
PARTS MANUAL
)
MANUAL P/N 43212257
CD-ROM P/N 43212265
06/20/00

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Summary of Contents for Ingersoll-Rand VHP300CM

  • Page 1 CUSTOMER 1 ® ® Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative...
  • Page 2 QUALITY POLICY We will supply products and services that consistently meet the requirements of our customers and each other. Manual - vhp300cm 06/20/00...

  • Page 3: Table Of Contents

    SECTION 7 ..GENERAL DATA SECTION 8 ..MAINTENANCE/LUBRICATION SECTION 9 ..PARTS ORDERING SECTION 10 ..PARTS LIST SECTION 11 ..COMMON FASTENERS Manual - vhp300cm 06/20/00...

  • Page 4: Section 1

    (Orange background) Indicates the presence of a hazard which WILL or CAN cause injury or property damage, if ignored. (Yellow background) Indicates important setup, operating or maintenance information. (Blue background) Manual - vhp300cm 06/20/00...
  • Page 5 Submit orders for Safety Decals to the Mocksville Parts Service Department. The no charge order should contain only Safety Decals. Help promote product safety! Assure that decals are present on the machines. Replace decals that are not readable. Manual - vhp300cm 06/20/00...
  • Page 6 Wear eye protection while cleaning unit with compressed Always carefully vent air supply line at air to prevent debris from injuring eye(s) tool or vent valve before performing any service. Manual - vhp300cm 06/20/00...
  • Page 7 If this unit is connected with another unit, a safety hazard could occur. Manual - vhp300cm 06/20/00...
  • Page 8 SUBSTANCE PRECAUTION Compressor Oil Avoid ingestion, skin contact and breathing fumes. Preservative Grease Avoid ingestion, skin contact and breathing fumes. Rust Preventative Avoid ingestion, skin contact and breathing fumes. Manual - vhp300cm 06/20/00...
  • Page 9 SAFETY CARD Manual - vhp300cm 06/20/00...

  • Page 10: Section 2

    1,000 hours of service by, the initial user. Downhole Drills - In lieu of the repair or replacement of defective parts, Ingersoll-Rand may elect to issue full or partial credit toward the purchase of a new part. The extent of credit issued will be determined by pro rating against the normal service life of the part in question.
  • Page 11 Warranty Limitation of Liability Ingersoll-Rand will provide a new part or repaired part, at its election, in place of The remedies of the user set forth under any part which is found upon its the provisions of warranty outlined above...
  • Page 12 Vanguard no limit White 2000 PARTS MANUFACTURER MONTHS HOURS COMMENTS WARRANTY Ingersoll-Rand no limit parts only AIREND TYPE MONTHS HOURS COMMENTS AIREND EXCHANGE Vane 1000 parts & labor WARRANTY Screw 2000 parts & labor Manual - vhp300cm - 12 06/20/00...
  • Page 13 P.O. Box 668 Mocksville, North Carolina 27028 Attn: Warranty Department Note: Completion of this form validates the warranty. Engine Registration: No engine registration required. Must present Proof of Purchase whenever engine warranty service is required. Manual - vhp300cm - 13 06/20/00...
  • Page 14 The warranty and limitation of liability has been reviewed and understood by the owner/user. In the event that this unit is to be used within a nuclear facility, the owner/user shall notify Ingersoll-Rand of such use so that Ingersoll-Rand may arrange for appropriate nuclear liability protection from the owner- licensee of the facility.
  • Page 15 - - - - - - - - - - - - - - - - - - - - - fold - - - - - - - - - - - - - - - - - - - Manual - vhp300cm - 15 06/20/00...
  • Page 16 The discharge air pressure can be controlled between 77 and 200 psig (531 to 1379 kPa) by simple readjustment of the speed and pressure regulator adjusting screw. Manual - vhp300cm - 16 06/20/00...
  • Page 17 Inlet Piping Each unit is supplied with standard air cleaners to protect the compressor from normal air-borne dust and dirt. If necessary, the air cleaners may be removed and remotely mounted for ease in accessibility. Manual - vhp300cm - 17 06/20/00...
  • Page 18 It is recommended the customer use a flexible line with an inside diameter of the same size, or larger than the compressor package discharge connection. All piping must be certified safe for the pressures and temperatures involved. Manual - vhp300cm - 18 06/20/00...
  • Page 19 However, a constant velocity universal joint as previously described will reduce the possibility of torsional vibration. If a slip joint or spline is used on the drive system, it should be placed between the two universal joints for best results. Manual - vhp300cm - 19 06/20/00...
  • Page 20 The standard regulation system supplied with CM Series Compressors is designed to provide capacity control for the compressor only. Variable speed control of a driver engine is possible with additional equipment. Consult Ingersoll-Rand Company, Specialty Products Department for technical assistance for these applications.

  • Page 21: Section 6

    Do not overfill. B) Disconnect the separator tank scavenge hose that leads to the oil filter and inject oil into the filter. 2. The chart shows minimum fill requirements. Manual - vhp300cm - 21 06/20/00...
  • Page 22 As a precaution, Normal operation (<25 in. H O), green flag after the automatic blow-down period (2 minutes), Needs service, ( ≥ 25 in. H O), red flag. open the manual blow-down valve. EQUIPMENT PROTECTION Manual - vhp300cm - 22 06/20/00...
  • Page 23 77 PSI (531kPa) and the rated operating pressure. Proceed as in step 3, substituting desired pressure for rated pressure, adding 20 psi (138kPa) as before. Always lock and protect pressure setting of adjusting screw (B) with locknut (A). Manual - vhp300cm - 23 06/20/00...
  • Page 24 The cause may be excessive vibration. (1) What were the warning signals that preceded the trouble? (4) If the compressor will still operate, is it safe to continue operating it to make further checks? Manual - vhp300cm - 24 06/20/00...
  • Page 25 Compressor Oil Cooler Fan Not Running or Malfunctioning Inlet Unloader/Butterfly Valve Running Too Slowly Defective Separator Element Ice in Regulation Lines/Orifice Won’t Start/Run Malfunctioning Start Switch Compressor Oil Temp. Too High Compressor Drive Motor Malfunctioning Airend Malfunctioning Manual - vhp300cm - 25 06/20/00...
  • Page 26 SECTION 7 – GENERAL DATA Compressor Model .....................VHP300CM Rated Delivery - CFM (Litres/Sec.)................300 (142) Rated Pressure - PSI (kPa)..................200 (1400) Compressor Lube Capacity (Refill) – U.S. gal. (litres).............10 (37.9) Compressor Oil Filter Element..................36860336 Compressor Oil Separator Element ................36845469 Air Cleaner Element (Primary) ..................35326230 Air Cleaner Element (Safety) ..................35377696...
  • Page 27 If no ruptures are found, the element can be cleaned. If a new air filter element is to be used check it closely for shipping damage. Manual - vhp300cm - 27 06/20/00...
  • Page 28 During operation observe the gauges for proper convenient hand holds or steps. Such use can cause functioning. Refer to Operating Instructions, for the early cover wear and hose failure. normal readings. Manual - vhp300cm - 28 06/20/00...
  • Page 29 1. Open the service air valve(s) to ensure that system is relieved of all pressure. Close the valve(s). 2. Turn spin-on filter element counterclockwise to remove it from the filter housing. Insect the filter. Manual - vhp300cm - 29 06/20/00...
  • Page 30 Any oil accumulation in this separator element is continuously drained off by means of a scavenge tube which returns the accumulated oil to the system. Manual - vhp300cm - 30 06/20/00...
  • Page 31 • leaks. Install new element. NOTICE When replacing the element, the scavenge lines, orifice, filter and check valve should be thoroughly Do not remove staples from the element/gasket cleaned and the oil changed. connection. Manual - vhp300cm - 31 06/20/00...
  • Page 32 NOTE: To re-topcoat the texture surfaces when sheet metal repairs are not necessary, follow steps 1,2,4,5,6,8 and 10. Manual - vhp300cm - 32 06/20/00...
  • Page 33 Oil Separator Element * Disregard if not appropriate for this particular machine Unit Date R = Replace C = Check (adjust or replace if necessary) Hours Serviceman L = Lubricate WI = Or when indicated Manual - vhp300cm - 33 06/20/00...
  • Page 34 (7.57 liters) of oil into the compressor inlet. NOTE Recharging of the compressor with oil is absolutely necessary on units that have been placed in extended storage (6 months or more). Typical Lubricating and Cooling Oil System Manual - vhp300cm - 34 06/20/00...
  • Page 35 Completely drain the receiver/separator and the piping. If the oil is drained immediately after the unit has been run for some time, most of the sediment will be in suspension and will drain more readily. CAUTION Manual - vhp300cm - 35 06/20/00...
  • Page 36 A brand change is best made at the time of a complete oil change. Refer to the Fluids & Lubrication Table recommendation. Manual - vhp300cm - 36 06/20/00...
  • Page 37 For the greatest protection the part and the quantity of parts required are always insist on genuine Ingersoll-Rand Company shown on each illustration or on adjacent page. parts for your compressor. The quantities specified are the number of parts...
  • Page 38 Ingersoll-Rand Company (“Company”) in writing. used and find illustration page number. No additional or contrary terms will be binding upon the Company unless expressly agreed to in Locate the desired part on the illustration by writing.
  • Page 39 Company Construction which was defective at the time of shipment Equipment Group Sales Offices and authorized provided Purchaser notifies the Company of any distributors as well as Ingersoll-Rand International such defect promptly upon discovery, but in no autonomous companies authorized...

  • Page 40: Section 10

    36787026 Clamp 43212133 Bracket 43210384 Base 36879492 SCR M12 X 25 36879203 NUT M12 35144344 SCR 3/8 – 16 X 1 35145077 NUT 3/8 – 16 35375591 SCR M16 X 30 95935052 WSHR Flat Manual - vhp300cm - 40 06/20/00...
  • Page 41 COMPRESSOR OIL PIPING ITEM PART NUMBER DESCRIPTION Elbow, 90 ° SWN X -12 35301506 35287705 Hose, -12 JIC X-12 Elbow, 45 ° SWN X-12 35323922 93481562 Manifold, Oil 96739693 Adapter , 26mn X-12 JIC (in compressor) Manual - vhp300cm (41) 11/17/99...
  • Page 42 35596436 43212224 Adapter, ½ - 20 X –6JIC Elbow, 90 ° F SWIV X-6JIC 35283068 35284504 Hose, -6JIC X 35284082 Connector, 1/4NPT X-6JIC 43212216 Adapter, M12-1.5 X ¼ FNPT 35371681 Connector 95953949 Bushing Manual - vhp300cm - 42 - 06/20/2000...
  • Page 43 Compressor Oil Piping ITEM PART NUMBER DESCRIPTION 35356484 Tubing, 3/8 Synfflex (specialty length in inches when ordering) Elbow, 90 ° 1/4NPT X 3/8T 35369354 Manual - vhp300cm - 43 - 06/20/2000...
  • Page 44 PART NUMBER DESCRIPTION 43211473 Oil Cooler Assembly (complete package) 43211655 Oil Cooler (core module) 43211697 Bracket, Rh Clr Mtg 43211705 Bracket, Lh Clr Mtg 43211648 Shroud, Fan 43211663 Motor, Fan 43211671 Guard, Fan 43211689 Manual - vhp300cm - 44 - 06/20/2000...
  • Page 45 35588318 Gasket, Unloader Inlet 35588532 Flange 35282292 Tubing (specify length in 35316587 inches) 35377621 Adapter, Barbed 1/8 NPT x 1/8 35323542 Clamp (2X) Adapter, Barbed 10-24 UNF x 1/8 T (in unloader body) Manual - vhp300cm - 45 - 06/20/2000...
  • Page 46 Manual - vhp300cm - 46 - 06/20/2000...
  • Page 47 PART NUMBER DESCRIPTION 36863900 Filter Assembly 43211499 Bracket, Filter Mtg 35294974 Clamp Band (2X) 35287358 Hose Hump (2X) 35279553 Clamp, T-Bolt (4X) 43211481 Tube, Air Inlet 35326230 Element, Outer (Primary) 35377696 Element, Inner (Safety) Manual - vhp300cm - 47 - 06/20/2000...
  • Page 48 Coupling, Drive with Bushing (inside Adapter) 96708219 SCR M10-1.5 X 90mm (Adptr to A/E, inside adptr.) 36765782 Gauge, Discharge Pressure 36765790 Gauge, Discharge Temperature 35107390 Indicator, Air Filter Restriction 35107480 Flange, Restriction Indicator Manual - vhp300cm - 48 - 06/20/2000...
  • Page 49 ENCLOSURE ITEM PART NUMBER DESCRIPTION 43211515 Panel, Rear 43210442 Panel, Top 43211408 Panel, Cooler side Manual - vhp300cm - 49 - 06/20/2000...
  • Page 50 ENCLOSURE ITEM PART NUMBER DESCRIPTION 43211507 Panel, Front 43210400 Panel, Compressor Side 43211606 BRKT, Panel Support (not shown) (support between oil clr. and end panels) Manual - vhp300cm - 50 - 06/20/2000...
  • Page 51 AIR RECEIVER TANK ASSEMBLY ITEM PART NUMBER DESCRIPTION 54466735 Tank/Cover Assembly 43210491 Stand, Air Tank 36845469 Element Manual - vhp300cm - 51 - 06/20/2000...
  • Page 52 Hose 35324649 Gasket (2x) 36860468 Fittings, Sight Glass 92121532 Sight Glass 35579630 Plug, Filler Elbow, 45 ° 35283191 35279942 O-ring 35290154 Adapter 36785012 Lifting Lug 95930723 Screw 5/8-11 x 2.0 CVR to Tank Manual - vhp300cm - 52 - 06/20/2000...
  • Page 53 O-ring Repair Kit (in bypass valve) 36860336 Filter Element Elbow, 90 ° 95953311 36865756 Switch, Shutdown 35764868 Tube 35261155 Clamp (tube in pipe) 35305275 Tee, Street Elbow, 45 ° 95944732 36762821 Nipple Elbow, 90 ° 36861540 552A10S102P Reducer Manual - vhp300cm - 53 - 06/20/2000...
  • Page 54 Signature Decal (2x) 43212075 General Data Decal, VHP300CM 36534832 Service/ Distributor Decal 36529360 Signature Decal 36512739 Oil Level Decal 36534956 Oil Fill Plug Decal Not Shown 36535185 Pro-Tec Decal Not Shown 36527810 Signature Decal 38” Manual - vhp300cm - 54 - 06/20/2000...
  • Page 55 DECALS & MARKINGS (Decals and locations are same as model VHP500cm shown) ITEM PART NUMBER DESCRIPTION 36522050 Rotating Fan Decal 36522290 Safety Card Manual - vhp300cm - 55 - 06/20/2000...
  • Page 56 237,21$/ (48,30(17 6+,33(' /226( & ,7(0 3$57 12 47< '(6&5,37,21  02725 +<'5$8/,&  02817 6+2&. &  6&5(: 02817 72 %5$&.(7  187 02817 72 %5$&.(7  %5$&.(7 6+2&. 02817  6&5(: 02817 %5$&.(7 72 %$6(  187 02817 %5$&.(7 72 %$6(  %2/7 02'8/( 72 &86720(5 07* ...

  • Page 57: Section 11

    SECTION 11 – COMMON FASTENERS Manual - vhp300cm - 56 - 06/20/2000...
  • Page 58 Manual - vhp300cm - 57 - 06/20/2000...
  • Page 59 Manual - vhp300cm - 58 - 06/20/2000...
  • Page 60 Manual - vhp300cm (59) 11/17/99...
  • Page 61 For page 2 of Dwg. #43212117 refer to Hard Copy Manual. For pages 1 & 2 of Dwg. SP00-002 refer to Hard Copy Manual. Manual - vhp300cm 06/20/2000...