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This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
VHP400/P600
OPERATION AND MAINTENANCE MANUAL
SERIAL No :
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
C.C.N. : 89299739 GB
DATE
701540
–>
: JUNE 2002
Revised (10-12)
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Summary of Contents for Ingersoll-Rand VHP400
- Page 1 Doosan purchased Bobcat Company from Ingersoll-Rand Company in and must be made available to 2007. Any reference to Ingersoll-Rand Company or use of trademarks, personnel who operate and service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative maintain this machine.
- Page 2 Wigan WN2 4EZ United Kingdom Declare that, under our sole responsibility for manufacture and supply, the product(s) P600 VHP400 to which this declaration relates, is (are) in conformity with the provisions of the above directives using the following principal standards EN29001 : EN292, EN60204–1, EN1012–1, PN8NTC2, EN50081 EN50082...
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Page 3: Table Of Contents
Monitoring during operation Decommissioning Holland Norway MAINTENANCE Portugal Routine maintenance Lubrication Sweden Speed & pressure regulation United States Torque settings table F.H.R.G. Fixed height running gear MACHINE SYSTEMS V.H.R.G. Variable height running gear Electrical system Piping & instrumentation system FAULT FINDING VHP400/P600... -
Page 4: Foreword
The use of the machine in any of the situation types listed in table 1:– a) Is not approved by Ingersoll–Rand, b) May impair the safety of users and other persons, and c) May prejudice any claims made against Ingersoll–Rand. VHP400/P600... - Page 5 WARRANTIES EXPRESSED OR IMPLIED, (EXCEPT THAT OF Ingersoll–Rand Engines – The earlier of twenty–four (24) TITLE), THERE WARRANTIES months from shipment to or the accumulation of 4,000 hours of MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. operation by the initial user. VHP400/P600...
- Page 6 MAJOR COMPONENTS COVERED. FURTHER UNLIMITED EXTENDED WARRANTY ON MAJOR COMPONENTS PROVIDED VIA ENGINE SUPPLIER’S OWN APPROVED NETWORK AT TIME OF PURCHASE. INGERSOLL–RAND 4,000 EXTENDED WARRANTY OF 60 MONTHS / 10,000 HRS. WHEN USING GENUINE INGERSOLL–RAND FLUIDS AND PARTS ON MAJOR COMPONENTS. VHP400/P600...
- Page 7 NETWORK. CONSTRUCTION TOOLS MONTHS HOURS COMMENTS OPTIONAL 36 MONTHS EXTENDED WARRANTY CONSTRUCTION TOOLS AVAILABLE FROM IR. ALL WARRANTY COVERS PARTS ONLY REPLACEMENT. NOTE: Actual warranty times may change. Consult the Manufacturer’s warranty policy as shipped with each new product. VHP400/P600...
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Page 8: Warranty
XHP505 Compressor Fluids are available from your local Ingersoll–Rand branch or distributor. For units operating within the USA & Canada, call the Mocksville Product Support Department on 1–800–633–5206 XHP650/900/1070 will continue to use XHP505 and will have the extended warranty when above conditions are met. VHP400/P600... - Page 9 Caterpillar, Cummins and Perkins do not require a separate registration form but they stipulate that any new engine should be registered with their local dealer to initiate warranty. You MUST provide proof of the “in–service” date when requesting engine warranty repairs. VHP400/P600...
- Page 10 Separate engine registration material is included with this literature package for John Deere powered machines. All other engine manufacturers do not require a separate engine registration. You MUST present proof of in–service date at time of requesting engine warranty service. VHP400/P600...
- Page 11 Serial Number : Engine Serial Number : Engine Model Number : Post / Zip Code : Airend Serial Number : Country : Alternator Serial Number : Phone Number : Date of start up : Fax Number : e–mail : VHP400/P600...
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Page 12: Iso Symbols Ar
(Refer to the GENERAL INFORMATION section of this manual). WARNING – Before connecting the tow bar WARNING – For operating temperature WARNING – Flammable liquid. or commencing to tow consult the below 0_C, consult the operation and operation and maintenance manual. maintenance manual. VHP400/P600... - Page 13 Do not open the service valve before the Do not exceed the trailer speed limit. No naked lights. airhose is attached. Use fork lift truck from this side only. Emergency stop. Tie down point VHP400/P600...
- Page 14 ISO SYMBOLS Lifting point. On (power). Off (power). Read the Operation and Maintenance manual When parking use prop stand, handrake and before operation or maintenance of this Compressor oil filling wheel chocks. machine is undertaken. VHP400/P600...
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Page 15: Safety Br
If the discharged air is to be ultimately released into a confined space, adequate ventilation must be provided. DO NOT ATTEMPT TO SLAVE START A FROZEN BATTERY SINCE THIS MAY CAUSE IT TO EXPLODE. When using compressed air always use appropriate personal protective equipment. VHP400/P600... - Page 16 When raising towing eye, set rear joint first, then front joint. VHP400/P600...
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Page 17: General Information De
GENERAL INFORMATION VHP400/P600... - Page 18 GENERAL INFORMATION VHP400/P600...
- Page 19 GENERAL INFORMATION VHP400/P600...
- Page 20 GENERAL INFORMATION COMPRESSOR Safety data sheets can be obtained on request from the lubricant supplier. Model. VHP400 –1 Actual free air delivery. 11,3 m For temperatures outside the specified ambient range, consult Ingersoll–Rand. Normal operating discharge pressure. 11,7 bar Maximum allowable pressure.
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Page 21: Operating Instructions
WARNING: If flexible discharge hoses are to carry more than 7 bar there is sufficient clearance for ventilation and exhaust requirements, pressure then it is recommended that safety retaining wires are observing any specified minimum dimensions (to walls, floors etc.). used on the hoses. VHP400/P600... -
Page 22: Prior To Starting Fr
7. CAUTION: Do not operate the machine with the canopy/doors in 6. Open the service valve(s) to ensure that all pressure is relieved the open position as this may cause overheating and operators to be from the system. Close the service valve(s). exposed to high noise levels. VHP400/P600... -
Page 23: Emergency Stopping Ha
In the event that the unit has to be stopped in an emergency, TURN At this point in the operation of the machine it is safe to apply full load THE KEY SWITCH LOCATED ON THE INSTRUMENT PANEL TO to the engine. THE 0 (OFF) POSITION. VHP400/P600... -
Page 24: Re-Starting
Do not allow lubricants or coolants to be released into land surfaces or drains. Low engine oil pressure Do not dispose of a complete machine without documentation High air discharge temperature relating to instructions for its use. High engine water temperature VHP400/P600... -
Page 25: Maintenance No
Reset the tab system. washer. Check and adjust the brakes and brake cables. Adjust and grease the linkages. Check the towing eye bolts under the bellows cover (If applicable). Refer to the Engine Manufacturer’s Engine. months/250, Manual. 500, 2500 hours VHP400/P600... -
Page 26: Routine Maintenance Pt
The switch should operate at 120_C. the work carried out is limited to only those tasks which require the machine to run. CAUTION: Never remove or replace switches when the machine is running. VHP400/P600... - Page 27 VHP400/P600...
- Page 28 NOTE: In the event that a new filter element is not readily available, the Inspect the components and wiring for signs of overheating i.e. element can be re–used after cleaning. In this case the following discolouration, charring of cables, deformation of parts, acrid smells procedure must be carried out: and blistered paint. VHP400/P600...
- Page 29 Slacken until the roadwheel turns freely in the forward direction. Correct adjustment of the linkage is checked by operating the handbrake lever so that when the second or third tooth on the ratchet is engaged, a slight braking force is felt. VHP400/P600...
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Page 30: Lubrication
CAUTION: Check the wheel nut torque 20 miles (30 kilometres) after NOTE: If the machine has been operating under adverse conditions, refitting the wheels (Refer to the TORQUE SETTING TABLE later in or has suffered long shutdown periods, then more frequent service this section). intervals will be required. VHP400/P600... - Page 31 A: Throttle arm B: Adjusting screw Normally, regulation requires no adjusting, but if correct adjustment is lost, proceed as follows: Start the machine (Refer to STARTING INSTRUCTIONS in the OPERATING INSTRUCTIONS section of this manual). Refer to the diagram above. VHP400/P600...
- Page 32 Close the service valve. The engine will slow to idle speed. Resilient mount to frame 126–154 170–208 CAUTION: Never allow the idle pressure to exceed 13,0bar VHP400, Running gear rear to chassis 151–162 205–220 8,6bar HP600 on the pressure gauge, otherwise the safety valve will operate.
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Page 33: Machine Systems
Lamp, alternator charge Green Lamp, low water Pink Lamp, Low fuel (Option) Light green Starter motor Brown Key–switch Orange Resistor Purple Resistor (PERKINS) Relay, safety shut-down Grey Relay, start inhibit Blue Relay, low water level White Relay, low fuel (Option) Yellow VHP400/P600... - Page 34 Probe, low water level Light green Solenoid, fuel Brown Dual pressure solenoid (Option) Orange Dual pressure switch (Option) Purple Air temperature switch (separator tank) Air temperature switch (discharge) Grey Water temperature switch (engine) Blue Water level control module White Yellow VHP400/P600...
- Page 35 Engine fuel pump Oil filter Pressure regulator Oil cooler Automatic blowdown valve Relief valve Run valve Oil bypass valve Discharge pressure gauge Separator tank Ball valve Safety valve ” Minimum pressure valve Ball valve ” Manifold Scavenger orifice Unloader valve Air/oil VHP400/P600...
- Page 36 SPEED AND PRESSURE system. REGULATION ADJUSTMENT in Water present Check the water separator and the MAINTENANCE section of this in fuel system. clean if required. manual. Faulty relay. Check the relay in the holder and replace if necessary. VHP400/P600...
- Page 37 REGULATION ADJUSTMENT in pressure the MAINTENANCE section of this when manual. started. Machine fails Faulty load Replace the solenoid. Check the to load when solenoid. electrical circuit by feeling for the load movement whilst depressing the button is load button. pressed. VHP400/P600...
- Page 38 Printed in the United Kingdom...
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