Ingersoll-Rand 9/215 Operation And Maintenance Manual
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Ingersoll-Rand 9/215 Operation And Maintenance Manual

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HP600, VHP600, XP750, XP800, VHP825, XP900, XP1060, XHP760, XHP825
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
9/215, 9/230, 9/255, 9/300, 10/170, 12/170, 12/235, 17/235, 21/215
OPERATION AND MAINTENANCE MANUAL
Caterpillar
Deutz
C.C.N. : 89304802 GB
DATE
SERIAL No :
880001
SERIAL No :
870001
: APRIL 2002
Revised (10-12)
–>
–>

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Do you have a question about the 9/215 and is the answer not in the manual?

Questions and answers

Mr. Melvyn Ennis
February 23, 2025

URGENT QUESTION - I have a IR 21/215 compressor and the emergency stop push button needs replaced - what colour wires are connected to this?

0
1 comments:
Mr. Anderson
May 14, 2025

The emergency stop push button (PB3) on an Ingersoll-Rand IR 21/215 compressor is connected to wires of the following colors:

- P (Purple)
- R (Red)

This answer is automatically generated

0

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Summary of Contents for Ingersoll-Rand 9/215

  • Page 1 9/215, 9/230, 9/255, 9/300, 10/170, 12/170, 12/235, 17/235, 21/215 HP600, VHP600, XP750, XP800, VHP825, XP900, XP1060, XHP760, XHP825 OPERATION AND MAINTENANCE MANUAL Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks,...
  • Page 2 United Kingdom Declare that, under our sole responsibility for manufacture and supply, the product(s) 9/215, 9/230, 9/255, 9/300, 10/170, 12/170, 12/235, 17/235, 21/215 to which this declaration relates, is (are) in conformity with the provisions of the above directives using the following principal standards EN29001 : EN292, EN60204–1, EN1012–1, PN8NTC2, EN50081 EN50082...

  • Page 3: Table Of Contents

    United States MACHINE SYSTEMS F.H.R.G. Fixed height running gear Electrical system Piping & instrumentation system V.H.R.G. Variable height running gear FAULT FINDING 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 4: Foreword

    Is not approved by Ingersoll–Rand, b) May impair the safety of users and other persons, and c) May prejudice any claims made against Ingersoll–Rand. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 5 Ingersoll–Rand Engines – The earlier of twenty–four (24) MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR months from shipment to or the accumulation of 4,000 hours of PURPOSE. operation by the initial user. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825...
  • Page 6 PROVIDED VIA ENGINE SUPPLIER’S OWN APPROVED NETWORK AT TIME OF PURCHASE. INGERSOLL–RAND 4,000 EXTENDED WARRANTY OF 60 MONTHS / 10,000 HRS. WHEN USING GENUINE INGERSOLL–RAND FLUIDS AND PARTS ON MAJOR COMPONENTS. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825...
  • Page 7 AVAILABLE FROM IR. ALL WARRANTY COVERS PARTS ONLY REPLACEMENT. NOTE: Actual warranty times may change. Consult the Manufacturer’s warranty policy as shipped with each new product. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825...
  • Page 8 For units operating within the USA & Canada, call the Mocksville Product Support Department on 1–800–633–5206 XHP650/900/1070 will continue to use XHP505 and will have the extended warranty when above conditions are met. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215...
  • Page 9 Caterpillar, Cummins and Perkins do not require a separate registration form but they stipulate that any new engine should be registered with their local dealer to initiate warranty. You MUST provide proof of the “in–service” date when requesting engine warranty repairs. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825...

  • Page 10: Warranty

    Separate engine registration material is included with this literature package for John Deere powered machines. All other engine manufacturers do not require a separate engine registration. You MUST present proof of in–service date at time of requesting engine warranty service. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825...
  • Page 11 Post / Zip Code : Airend Serial Number : Country : Alternator Serial Number : Phone Number : Date of start up : Fax Number : e–mail : 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825...
  • Page 12 WARNING – Flammable liquid. or commencing to tow consult the below 0_C, consult the operation and operation and maintenance manual. maintenance manual. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 13: Iso Symbols Wdg

    Do not exceed the trailer speed limit. No naked lights. airhose is attached. Use fork lift truck from this side only. Emergency stop. Tie down point 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 14 Read the Operation and Maintenance manual When parking use prop stand, handrake and before operation or maintenance of this Compressor oil filling wheel chocks. machine is undertaken. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 15: Safety Ar

    DO NOT ATTEMPT TO SLAVE START A FROZEN BATTERY SINCE THIS MAY CAUSE IT TO EXPLODE. When using compressed air always use appropriate personal protective equipment. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 16 AVOID INGESTION, INHALATION, HOT SURFACES AND NAKED wheel chocks. LIGHTS Transport When loading or transporting machines ensure that the specified lifting and tie down points are used. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 17: General Information Cn

    GENERAL INFORMATION ‘S’ ‘W’ 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 18 Max. gross weight 4500 4800 4500 4800 4800 4800 4800 – – Shipping weight 4000 4300 4000 4300 4300 4300 4300 – – 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 19 –23_C, Further information may be obtained by request through I–R Performance 500 only. Ingersoll–Rand customer services department. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 20 WARNING: If flexible discharge hoses are to carry more than 7 bar pressure then it is recommended that safety retaining wires are used on the hoses. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 21: Operating Instructions

    CAUTION: Use only a No. 2–D diesel fuel oil with a minimum octane 8. Close the manual relief valve adjacent to the regulator. number of 45 and a sulphur content not greater than 0,5%. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 22 CAUTION: If the engine does not start, repeat the above procedure to the engine. after waiting for a minimum of one minute. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 23: Emergency Stopping Gb

    Disengage emergency stop control from engaged (depressed) Do not dispose of a complete machine without documentation position. relating to instructions for its use. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 24 Check tension and belt condition belt(s). Pressure Inspect components damage, deterioration or leaks. system. Replace as necessary. Wheel Pack with grease. bearings. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 25: Maintenance

    CAUTION: Never remove or replace switches when the machine is running. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 26 Tighten a further of a revolution. lubricating and cooling oil/water into the air stream. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 27 In this case the following procedure must be carried out: checked periodically to keep the engine at peak efficiency. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 28: Lubrication

    Wheel bearings should be packed with grease every 6 months. The period of operation (for more information, consult The Engine Manufacturer’s Manual). type of grease used should conform to specification MIL–G–10924. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 29 (Refer to the allowable pressure (refer to GENERAL INFORMATION). GENERAL INFORMATION section of this manual). 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 30 To increase speed screw ball joints at the ends of the cable IMPORTANT: Ensure all components are aligned and move freely. outwards. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 31 70–86 Exhaust silencer to bracket 45–55 61–74 Spring shackles to frame 126–154 170–208 Starter motor terminals 11–13 15–18 Wheel nuts 180–220 243–297 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 32 Lamp, low fuel (Option) Lamp, low water (Option) Beacon, flashing. (Option) Switch, low fuel level Starter motor Pushbutton, cold start Pushbutton, Emergency stop 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 33: Machine Systems

    Timer, low fuel. (Option) Tachometer Terminal block 1, 9way 5A Terminal block 2, 7way 5A (Option) Switch, temperature (separator tank) Voltmeter Water level control module 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 34 Lamp, No – charge (Option) Lamp, low fuel (Option) Lamp, low water (Option) Lamp, cold start (PCB) Beacon, flashing. (Option) Switch, low fuel level Starter motor 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 35 Solenoid, engine stop Solenoid, cold start (Option) Grey Start aid solenoid (Option) Blue Excess fuel solenoid White Dual pressure solenoid (Option) Yellow 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 36 Start aid solenoid (SV4) (Option) Restricted filter switches (PS3/PS4) (Option) Probe, low water level (PR) Switch, temperature (TS1) (separator tank) Dual pressure solenoid (SV6) (Option) 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 37 Sender unit, fuel gauge (FS) Switch, low fuel level (LFS) Fuse, standard blade 7,5A (CF1) Starter motor (M) Alternator (G) Solenoid, engine stop (SV1) 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 38 Sender unit, fuel gauge (FS) Switch, low fuel level (LFS) Fuse, cold start (CF3) Starter motor (M) Alternator (G) Glow plugs (GP) 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 39 Relay, low fuel shutdown (24V) (R7) Terminal block 1, 7way 5A (TB1) Water level control module (WCU) Timer, low fuel. (Option) (T1) Control fuse 5A (Option) (CF4) 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 40 Ball valve ” Safety valve Scavenger orifice Unloader valve Compressor Oil filter Oil cooler Minimum pressure valve Oil bypass valve Separator tank 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 41 Ball valve 2” Safety valve Scavenger orifice Unloader valve Compressor Oil filter Oil cooler Minimum pressure valve Oil bypass valve Separator tank 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...

  • Page 42: Fault Finding

    See ”Engine speed too low” vibration. too low. Leaking oil Improperly Replace the oil seal. seal. fitted oil seal. Refer also to the Engine Manufacturer’s Manual. 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 43 Faulty inlet Check for free operation of the inlet valve. valve(s). 9/215 9/230 9/255 9/300 10/170 12/170 12/235 17/235 21/215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825...
  • Page 46 Printed in the United Kingdom...

This manual is also suitable for:

9/2309/2559/30010/17012/17012/235 ... Show all

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