Ingersoll-Rand VHP825WCU Operating, Maintenance And Parts Manual
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Ingersoll-Rand VHP825WCU Operating, Maintenance And Parts Manual

Ingersoll-Rand VHP825WCU Operating, Maintenance And Parts Manual

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Table of Contents

This manual contains important safety information.
!
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Portable Power
P.O. Box 868 - - 501 Sanford Ave
Mocksville, N.C. 27028
Book 35393560 (12/02)
OPERATING, MAINTENANCE,
PARTS MANUAL
COMPRESSOR MODELS
VHP825WCU
HP935WCU
XP1050WCU
Code:
( )
1
HP825WCU
XP900WCU
Code: D

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  • Page 1 OPERATING, MAINTENANCE, PARTS MANUAL COMPRESSOR MODELS VHP825WCU HP825WCU HP935WCU XP900WCU XP1050WCU Code: D Code: This manual contains important safety information. Do not destroy this manual. This manual must be available to the personnel who operate and maintain this machine. Portable Power P.O.
  • Page 2 QUALITY POLICY We will supply products and services that consistently meet the requirements of our customers and each other. CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Page 3 Foreword Machine models represented in this manual may be used in various locations worldwide. Machines sold and shipped into European common market countries requires that the machine display the EC Mark and conform to various directives. In such cases, the design specification of this machine has been certified as complying with EC directives.

  • Page 4: Declaration Of Conformity

    501 Sanford Avenue Swan Lane, Hindley Green Represented In EC By: Mocksville, North Carolina 27028 Wigan WN2 4EZ United Kingdom Declare that, under our sole responsibility for manufacture and supply, the product(s) HP1300WCU VHP825WCU XHP900WCAT VHP750WCAT XHP1170WCU XP1400WCU HP935WCU XHP650WCAT VHP850WCAT...
  • Page 5 Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Ingersoll--Rand products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such products, which are available upon request.
  • Page 6 Your Ingersoll--Rand dealer will assist with setup and initial startup of the compressor. He will also provide brief operating and service instructions and will insure that a copy of this manual is included with the machine. Before starting the compressor, this manual and instructions should be carefully read to obtain a thorough knowledge of the duties to be performed.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION 1 ....SAFETY SECTION 2 ....WARRANTY/REGISTRATION SECTION 3 .
  • Page 8 SECTION 1- - SAFETY SAFETY PRECAUTIONS Compressed air must not be used for a feed to any form of breathing apparatus or mask. General Information The discharged air contains a very small percentage Ensure that the operator reads and understands the of compressor lubricating oil and care should be taken decals and consults the manuals before maintenance to ensure that downstream equipment is compatible.
  • Page 9 This machine may include such materials as oil, diesel Use care to avoid contacting hot surfaces (engine fuel, antifreeze, brake fluid, oil/air filters and batteries exhaust manifold and piping, air receiver and air which may require proper disposal when performing discharge piping, etc.).
  • Page 10 SAFETY LABELS Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. Hot Surface Corrosion risk Lifting point...
  • Page 11 Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken. WARNING - - Maintain correct tire pressure. (Refer to the GENERAL INFORMATION section of this manual). WARNING: Consult the operation and maintenance manual before performing any maintenance. Rough Service Designation Wet Location Operation Do not stack...
  • Page 12 Oil Drain km/h WARNING undertake Do not exceed the speed limit. maintenance on this machine until the electrical supply is disconnected and the air pressure is totally relieved. Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken remove Operating...
  • Page 13 Look for these signs on machines shipped to markets in North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. Indicates the presence of a hazard which WILL cause serious injury, death or property damage, if ignored.
  • Page 14 km/h WARNING WARNING Improper operation of this equipment. Collapsing jackstand. Can cause serious injury or death. Can cause serious injury. Read Operator’s Manual supplied with this machine before operation or Insert locking pin completely. servicing. Excessive towing speed. Modification or alteration of this machine. Can cause serious injury or death.
  • Page 15 CAUTION WARNING DO NOT USE ETHER. High pressure air. Can cause serious ENGINE DAMAGE WILL OCCUR. injury or death. This engine is equipped with an Relieve pressure before electric heater starting aid. removing filler plugs/caps, fittings or covers. NOTICE USE DIESEL COOLANT FILL INSTRUCTIONS Adding: Do NOT remove radiator cap.
  • Page 16 SECTION 2 - - Warranty Ingersoll--Rand, through its distributor, warrants that each item of equipment manufactured by it and delivered hereunder to the initial user will be free of defects in material and workmanship for a period of three (3) months from initial operation or six (6) months from the date of shipment to the initial user, whichever occurs first.
  • Page 17 Ingersoll- -Rand Platinum Drive Train Warranty (Optional) – Platinum drive train pertains to the Ingersoll-- Rand Engine and Airend combination. The earlier of sixty (60) months from shipment to, or the accumulation of 10,000 hours of service. The starter, alternator, fuel injection system and all electrical components are excluded from the extended warranty.
  • Page 18 GENERAL WARRANTY INFORMATION GENERAL WARRANTY Extended Coverage Portable Compressor Package 1 year/2000 hrs Airend 2 yrs/4000 hrs 5 yrs/10,000 hrs Limited warranty, major components (refer to operator’s manual). Portable Genset 8kW, 11KW, Package 1 yr/2000 hrs None 20KVA thru 575KVA Generator 2 yrs/4000 hrs None...

  • Page 19: Warranty/Registration

    WARRANTY REGISTRATION Complete Machine Registration Machines shipped to locations within the United States do not require a warranty registration unless the machine status changes (i.e. change of ownership). Machines shipped outside the United States require notification be made to initiate the machine warranty.
  • Page 20 WARRANTY REGISTRATION Selling Distributor Servicing Distributor Name Name Owner/User Name Address Address Address City City City County County County State State State Zip Code Zip Code Zip Code Telephone Telephone Telephone Complete the Applicable Blocks Owner/User Type of Business (check one only) Construction--Heavy Asphalt Contractor Coal Mining...
  • Page 21 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Book 35393560 (12/02)

  • Page 22: Noise Emission

    SECTION 3 - - NOISE EMISSION This section pertains only to machines distributed with- in the United States. WARNING TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or re- placement, of any device or element of design incorporated into any new compressor for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...

  • Page 23: Maintenance Log

    NOISE EMISSION CONTROL MAINTENANCE LOG COMPRESSOR MODEL SERIAL NO. USER UNIT NO. UNIT IDENTIFICATION DEALER OR DISTRIBUTOR FROM WHOM PURCHASED: Engine Make & Model: Serial No.: Purchaser or Owner: Address: Date Purchased: The Noise Control Act of 1972 (86 Stat. 1234) prohibits tampering with the noise control system of any compressor manufactured and sold under the above regulations, specifically the following acts or the causing thereof: (1) the removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or re- placement, of any device or element of design incorporated into new compressor for the purpose of noise control...

  • Page 24: Maintenance Schedule

    MAINTENANCE SCHEDULE ITEM AREA PERIOD Compressed Air Leaks As Detected Safety and Control Systems As Detected Acoustic Materials Daily Fasteners 100 hours Enclosure Panels 100 hours Air Intake & Engine Exhaust 100 hours Cooling Systems 250 hours Isolation Mounts 250 hours Engine Operation See Operator’s Manual Fuels &...
  • Page 25 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO. DESCRIPTION OF WORK HOURMETER MAINT/ LOCATION CITY/ WORK DONE BY READING STATE (NAME) INSPECT DATE Book 35393560 (12/02)
  • Page 26 SECTION 4 - - GENERAL DATA Model VHP825WCU HP935WCU XP1050WCU HP825WCU XP900WCU Rated Delivery: 1050 litres/sec Rated Pres- sure: - - psi - - kPa 1034 1034 Safety Valve Setting: - - psi - - kPa 1379 1379 1379 1379...

  • Page 27: Operation

    SECTION 5 - - OPERATION WARNING OPTIMUM OIL LEVEL YELLOW - - TOO HIGH (EITHER SIDE) Do not climb on top of unit. The lifting eye can be reached through the roof door ONLY from INSIDE of the unit. GREEN - - OK DISCONNECT and SET - - UP S Place the unit in an open, well--ventilated area.
  • Page 28 • Open service valve (s) to ensure pressure is relieved TOWING in receiver--separator system. Tandem Axle Units S Close valve (s) in order to build up full air pressure and ensure proper oil circulation. These units are designed to be highway towable. Do •...
  • Page 29 NOTICE In cold weather: To minimize condensation (water) in the fuel tank, Open manual blow down valve and, if so equipped, fill the tank at the end of each day. press the ETHER INJECT button once and release. Then, while cranking, press and release button once every five (5) seconds.
  • Page 30 AFTERCOOLER OPTION 1. Do NOT operate when the ambient temperature is 32°F (0°C) or below. CAUTION 2. BEFORE STARTING, insure ALL water is drained from aftercooler, water separator and filter Never allow the unit to sit stopped with pressure (if so equipped). the receiver- -separator system.
  • Page 31 Automatic Shutdown/Diagnostics Should any of these problem situations occur, the unit will automatically shutdown and stop. BEFORE restarting the unit or flipping the POWER switch to “Off”, check the DIAGNOSTICS area on the instrument panel. In a shutdown situation, the function of the panel lamps is to indicate what specific failure caused the unit to shut down.

  • Page 32: Control Panel

    OPERATING CONTROLS & INSTRUMENTS DIAGNOSTICS/AUTO SHUTDOWN Control Panel High Compressor Temperature - - 248_F (120_C) or more. 10. Low Engine Oil Pressure - - 12 psi or less 11. High Engine Temperature - - Coolant above 215_F (102_C). 12. Low Fuel Level - - Comes on first as a warning and eventually trig- gers a shutdown.
  • Page 33 Note: If the rated operating pressure cannot be Speed and Pressure Regulation maintained with engine at full load speed and rod (M) fully extended, turn regulator adjustment screw (H) clockwise until throttle arm (A) moves against governor stop. Insure that pressure is maintained at rated pressure, then turn regulator adjustment screw (H) counterclockwise until throttle arm (A) just begins to move.
  • Page 34 IQ System The IQ System is a complete, self--contained system which provides cooler, cleaner air than from a standard portable compressor. The system utilizes an integral aftercooler, high--efficiency filtration, and a patented condensate disposal system to provide the cool, clean air. The condensate disposal system injects all liquid condensed from the moisture separator and filters into the engine exhaust system...

  • Page 35: Maintenance

    If the IQ System is bypassed (Standard Operation se- CAUTION lected), the delivered air pressure will be approximate- ly equal to the separator tank pressure. If the IQ Sys- Excessively restricted filter elements may cause tem operation is selected, the delivered air pressure an increase in the amount of aerosol water and oil will be slightly less, depending on the restriction of the carryover, which could result in damage to down-...
  • Page 36 S Put a small amount of petroleum jelly or other non--synthetic grease on the element o--ring to aid Filter Replacement installation into the filter head. S Remove all wires and hoses connected to drains on bottom of each filter housing. Inspect fittings and hoses for any blockage.
  • Page 37 SECTION 6 - - MAINTENANCE S The machine cannot be started accidentally or GENERAL otherwise, by posting warning signs and/or fitting In addition to periodic inspections, many of the appropriate anti--start devices. components in these units require periodic servicing S All residual electrical power sources (mains and to provide maximum output and performance.
  • Page 38 COMPRESSOR OIL LEVEL To service the air cleaners on all units proceed as follows: Check the compressor and engine lubricating oil levels. Loosen outer wing nut and remove with outer The oil level should be checked before the unit is element.
  • Page 39 Make sure that all clamps and flange joints are tight. Turn the spin--on filter element counterclockwise to remove it from the filter housing. Inspect the filter element and then discard. COMPRESSOR OIL FILTER ELEMENTS NOTICE The compressor lubrication and cooling oil system includes dual spin--on, throw away type oil filters, each If there is any indication of formation of varnishes, with an internal bypass valve.
  • Page 40 oil cooler. This should remove the accumulation of BATTERY grease, oil and dirt from the exterior surfaces of the oil Keep the battery posts--to--cable connections clean, cooler core so that the entire cooling area can transmit tight and lightly coated with a grease. Also the electro- the heat of the lubricating and cooling oil to the air lyte level in each cell should cover the top of the plates.
  • Page 41 NOTICE Each month, inspect the radiator exterior for obstructions (dirt, bugs, etc.). If present, blow water or Piping systems operating at less than 150 psi (1050 kPa) may use a special nylon tubing. The compressed air containing a nonflammable solvent associated fittings are also of a special “push- -in”...
  • Page 42 COMPRESSOR OIL RUNNING GEAR Every month or 500 miles, tighten the wheel lug nuts to The lubricating and cooling oil must be replaced every 85 -- 95 lbs.--ft. Every six months the wheel bearings, 1000 hours of operation or six (6) months, whichever grease seals and axle spindles should be inspected comes first.
  • Page 43 If bearing adjustment is required or the hub has been removed for any reason, the following procedure must * Open service valve and manual blowdown valve at be followed to ensure a correct bearing adjustment of end of machine. 0.001 to .012 free play. * Ensure pressure is relieved, with BOTH: -- Discharge air pressure gauge reads zero (0).
  • Page 44 *Place a straightedge across top of element and mea- *Remove scavenge tube. sure from bottom of straightedge to bottom of ele- ment (See Fig. 4.1). Reposition cover (use care not to damage gaskets). *Replace scavenge tube in cover (cover is still off of *Replace cover mounting screws: tighten in a tank).
  • Page 45 SCAVENGE LINE EXTERIOR FINISH CARE WARNING This unit was painted and heat cured at the factory with a high quality, thermoset polyester powder coating. The following care will ensure the longest High pressure air can cause serious injury or possible life from this finish. death from hot oil and flying parts.
  • Page 46 Then back off the adjustment ten to twelve (10--12) Apply 2 medium - - wet coats of Duponts notches. 222S Adhesion Promoter over the entire area to be painted, with a 5 minute flash in Note: Always rotate wheel in direction of forward trav- between coats.
  • Page 47 BRAKE SYSTEMS - - (Non Hydraulic) Electric Brake Adjustment: This compressor may be equipped with mechanical Brakes should be adjusted (1) after the first 200 miles parking brakes or electric brakes. The maintenance of of operation when the brake shoes and drums have these brake systems is required to ensure safe opera- “seated”, (2) at 3000 mile intervals, (3) or as use and tion of this compressor.
  • Page 48 CAUTION Any unauthorized modification or failure to maintain this equipment may make it unsafe and out of factory warranty. If performing more than visual inspections, disconnect battery cables and open manual blowdown valve. Use care to avoid contacting hot surfaces (engine exhaust manifold and piping, air receiver and air discharge piping, etc.).
  • Page 49 MAINTENANCE SCHEDULE These time periods should be reduced if operating in extreme conditions (very hot, cold, dusty or wet). Daily Weekly Monthly 3 MOS . 6 MOS. 12 MOS. SMALL UNITS (P100- - P600) 250 hours 500 hours 1000 hours LARGE UNITS (HP600- - P1600) 500 hours 1000 hours...
  • Page 50 SECTION 7 - - LUBRICATION GENERAL INFORMATION Lubrication is an essential part of preventive mainte- If the unit has been operated for the time/ hours men- nance, affecting to a great extent the useful life of the tioned above, it should be completely drained of oil. If unit.

  • Page 51: Lubrication

    RATED OPERATING PRESSURE COMPRESSOR 350 PSI 100 - - 300 PSI 500 PSI 125_F LUBRICATION 50_C 40_C 104_F Portable Compressor Fluid Chart XHP505 XHP 1001 XHP1001 86_F 30_C Refer to these charts for correct compressor 65_F 20_C fluid required. Note that the selection of fluid is PER FORMANCE PRO- - TECt dependent on the design operating pressure...

  • Page 52: Troubleshooting

    SECTION 8 - - Trouble Shooting INTRODUCTION B. Do The Simplest Things First Trouble shooting for a portable air compressor Most troubles are simple and easily corrected. is an organized study of a particular problem or example, most complaints are “low capacity” which may series of problems and a planned method of be caused by too low an engine speed or “compressor procedure for investigation and correction.

  • Page 53: Trouble Shooting Chart

    TROUBLE SHOOTING CHART Bold Headings depict the COMPLAINT - - Subheadings suggest the CAUSE Note: Subheadings suggest sequence to follow troubleshooting. Corrective Action Unit Shutdown: Out of Fuel Add CLEAN diesel Fuel Compressor Oil Temp. Too High See Complaint 10 Engine Water Temp.
  • Page 54 Engine Oil Pressure Lamp Stays On: Corrective Action Low Oil Level Add oil. Out of Level >15 degrees Relocate or reposition. Wrong Lube Oil See Engine Oil Spec. Change oil. Clogged Oil Filter Element(s) Replace element(s). Engine Malfunctioning See Trouble Shooting in Engine Manual. Loose Wire Connection.
  • Page 55 Excessive Compressor Oil Temperature: Corrective Action Ambient Temp. > 125_F (52_C) Above spec limit. Out of Level > 15 degrees Relocate or reposition unit. Low Oil Level Add oil. Look for any leaks. Wrong Lube Oil Check spec in this manual. Dirty Cooler Clean exterior surfaces.
  • Page 56 Short Air Cleaner Life: Corrective Action Dirty Operating Conditions Move unit to cleaner environment. Inadequate Element Cleaning Install new element. Incorrect Stopping Procedure Read procedure in this manual. Wrong Air Filter Element Install proper element. Oil Pump Drive Coupling Inspect coupling. If necessary, replace coupling. Excessive Oil In Air: High Oil Level Read procedure in this manual.

  • Page 57: Parts Ordering

    SECTION 9 - - PARTS ORDERING A series of illustrations show each part distinctly and in GENERAL location relative to the other parts in the assembly. The part number, the description of the part and the This publication, which contains an illustrated parts quantity of parts required are shown on each breakdown, has been prepared as an aid in locating...
  • Page 58 MARKINGS AND DECALS Always specify the number of the parts list pub- lication. NOTICE Always specify the quantity of parts required. Do not paint over safety warnings or instructional decals. If safety warning decals become illegible, Always specify the part number, as well as the immediately order replacements from the factory.
  • Page 59 Warranty: The Company warrants that parts man- Limitation of Liability: ufactured by it will be as specified and will be free from The remedies of the Purchaser set forth herein are ex- defects in materials and workmanship. The Compa- clusive, and the total liability of the Company with re- ny’s liability under this warranty shall be limited to the spect to this order whether based on contract, warran- repair or replacement of any part which was defective...
  • Page 60 AIREND EXCHANGE PROGRAM Your Ingersoll--Rand Company Construction Equip- ment Group Sales Offices and authorized distributors as well as Ingersoll--Rand International autonomous companies and authorized distributors now have an airend exchange program to benefit portable compressor users. On the airend exchange program the exchange price is determined by the age and condition of the airend and may be classified by one of the fol- lowing categories.
  • Page 61 SECTION 10 PARTS LIST INDEX Frame & Running Gear, Sht 1 Frame & Running Gear, Sht 2 Frame & Running Gear, Sht 3 Frame & Running Gear, Sht 4 Jack Assembly, Sht 1 Jack Assembly, Sht 2 Brake Actuator Assembly, Sht 1 Brake Actuator Assembly, Sht 2 Running Gear Complete, Sht 1...
  • Page 62 SECTION 11 PARTS LIST INDEX Minimum Pressure Valve, Sht 1 Minimum Pressure Valve, Sht 2 Sht 1 Oil Filter Assembly, Oil Filter Assembly, Sht 2 Fuel Tank Complete, Sht 1 Fuel Tank Complete, Sht 2 Air Piping, Sht 1 Sht 2 Air Piping, Oil Piping, Sht 1...
  • Page 63 291411 STARTS AT SERIAL NO. A4 A5 A6 FAST TRACK RUNNING GEAR A2 A3 A7 A2 A3 A7 A2 A3 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: FRAME AND RUNNING GEAR ASSY. 3--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--2 3--00/B METEOR Book 35393560 (12/02)
  • Page 64 FAST TRACK RUNNING GEAR 36870111 JACK 35609544 35610377 CHAIN 35369800 COUPLING 36734879 ACTUATOR , BRAKE 35605187 EYE , PINTLE 35376094 SCREW ( 2 REQD ) ( 4 REQD ) 96700885 35272558 ( 6 REQD ) SCREW ( 6 REQD ) 35356526 NUT , LOCK 36893725...
  • Page 65 STEERABLE RUNNING GEAR INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: FRAME AND RUNNING GEAR ASSY. 3--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--4 3--00/B METEOR Book 35393560 (12/02) - - 5 - -...
  • Page 66 STEERABLE RUNNING GEAR 36042893 TIRE & WHEEL ASSY. 36894061 TIRE 36882785 WHEEL 35148204 VALVE STEM 36891513 FRONT AXLE ASSEMBLY REAR AXLE ASSEMBLY 36895399 36892719 FRAME 35304666 STEP 95922910 ( 4 REQD ) 36893733 LIFTING BAIL 36763670 ( 4 REQD ) SCREW 35297340 ( 4 REQD )
  • Page 67 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: JACK ASSEMBLY 3--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--6 3--00/B METEOR Book 35393560 (12/02) - - 7 - -...
  • Page 68 Book 35393560 (12/02) - - 8 - -...
  • Page 69 Book 35393560 (12/02) - - 9 - -...
  • Page 70 Book 35393560 (12/02) - - 10 - -...
  • Page 71 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: RUNNING GEAR ( FAST TRACK ) 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--10 1--00/B METEOR Book 35393560 (12/02) - - 11 - -...
  • Page 72 35315357 35315217 35315340 BOLT 35379395 CAP , GREASE 35359389 PLATE , TIE CAP , E--Z LUBE 35379387 35315225 PIN , COTTER 35359397 ( 32 REQD ) 35359413 SHOE , FRONT FRONT AXLE ASSEMBLY 36891794 35359421 SHOE , REAR 36891786 REAR AXLE ASSEMBLY 35385392 SPRING 36895241...
  • Page 73 A8 A9 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: RUNNING GEAR ( STEERABLE ) 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--12 1--00/B METEOR Book 35393560 (12/02) - - 13 - -...
  • Page 74 ROD , TIE 36504389 36140730 NUT , JAM 35588961 BALL JOINT , OUTER W86707 FITTING , LUBE 36753259 AXLE , FRONT 25A13C283 PIN , ROLL W86707 FITTING , LUBE 25A13C301 PIN , ROLL 95239927 WASHER L.H. KNUCKLE ASSEMBLY 36851566 36851574 R.H.
  • Page 75 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: RUNNING GEAR ( STEERABLE ) 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--14 1--00/B METEOR Book 35393560 (12/02) - - 15 - -...
  • Page 76 35106806 35608360 OUTER RACE 35379916 HUB ASSEMBLY ( INCLUDES B, D, E ) 36764983 STUD 35308352 INNER RACE 250A10X1613C FITTING , LUBE 35111590 BOLT 36719177 BRACKET 35589241 PLATE , CLAMP 11A13C66E PIN , COTTER 36719169 BRACKET 35588839 RIVET 36719466 SPRING 36777209 AXLE , REAR 35834621...
  • Page 77 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ENGINE COMPLETE 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--16 1--00/B METEOR Book 35393560 (12/02) - - 17 - -...
  • Page 78 36893709 FAN , 44 INCH 35322437 MOUNT 35322411 SPRING 36877793 SCREW 36761476 SCREW 35329721 SPRING 95326609 SCREW 35324664 COLLAR 95923314 35288885 BUSHING CYLINDER 35594225 35855089 BRACKET SPACER GUIDE 35322445 SCREW 35145242 95923108 35300532 BEARING 35297340 95245288 35273812 MOUNT , RUBBER 35322452 BUSHING 36894012...
  • Page 79 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: EXHAUST COMPLETE 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--18 1--00/B METEOR Book 35393560 (12/02) - - 19 - -...
  • Page 80 TUBE , EXHAUST FLEX 36893717 TO ENGINE TURBO CLAMP , V--BAND 35602796 ( 5 REQD ) 35279025 SCREW 36893675 MUFFLER 35857036 CAP , RAIN 35127653 SEALCLAMP 36897783 SUPPORT , EXHAUST TUBE 36897791 COVER ( 8 REQD ) 35279023 SCREW INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY:...
  • Page 81 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIREND COMPLETE 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--20 1--00/B METEOR Book 35393560 (12/02) - - 21 - -...
  • Page 82 ( 2 REQD ) 95923363 35599950 MOUNT , RUBBER ( 2 REQD ) 35273937 ( 2 REQD ) WASHER ( 2 REQD ) 95934253 SCREW 36894087 BRACKET , A/E MOUNTING 35358274 SCREW ( 4 REQD ) 35834795 COUPLING , DRIVE 35103852 BUSHING ( 8 REQD )
  • Page 83 226WW AIR END COMPLETE BEGINNING WITH SERIAL NO.299248 ITEM DESCRIPTION ITEM DESCRIPTION 35364975 35103852 BUSHING 226WW UNIT / CFM 35834787 COUPLING ( METEOR--ACE/DEUCE ) A/E ASSY. NO. 35834795 COUPLING ( ACE/DEUCE ) 95220604 SCREW 36047454 HP--600 36880995 SCREW 36047462 XP--750 35272558 SCREW 96700901...
  • Page 84 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: UNLOADER ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--22 1--00/B METEOR Book 35393560 (12/02) - - 24 - -...
  • Page 85 35331586 GROMMET 36897148 VALVE , ANTI--RUMBLE ( DO NOT USE 35328210 ON VHP UNITS ) 35331578 GROMMET 35328236 ADAPTER 95928255 PLUG 36734507 BODY 35597509 VALVE ASSEMBLY 35328269 BUSHING ( 2 REQD ) 35332691 SPRING 35328228 BUSHING 35328244 SEAL 35328251 GASKET 36722460 HOUSING 35374842...
  • Page 86 HP--825 / HP--935 & XP--900 / XP--1050 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END ASSEMBLY 1--00 MANUAL NO. MODEL NO. DATE/REV: 35393560--24 METEOR 1--00/B Book 35393560 (12/02) - - 26 - -...
  • Page 87 HP--825 / HP--935 & XP--900 / XP--1050 35364975 35375385 SCREW ( 12 REQD ) 35361328 35611359 GASKET 35223145 RING , RETAINING 92367663 SCREW SHAFT , DRIVE 36846400 35255819 PLATE , CLAMP 35593508 SEAL , SHAFT GEAR SET UNIT 36740546 HP--825 O--RING 95358164 35296011...
  • Page 88 HP--825 / HP--935 & XP--900 / XP--1050 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--26 1--00/B METEOR Book 35393560 (12/02) - - 28 - -...
  • Page 89 HP--825 / HP--935 & XP--900 / XP--1050 36005023 ROTOR SET 35299296 SPACER 35299262 BEARING , ROLLER 95239919 PIN , LOCATING 35272541 SCREW ( 17 REQD ) 96706429 SCREW ( 16 REQD ) 35299312 SPACER 36711620 HOUSING , FRONT BEARING 36506699 GASKET 35299270 BEARING , ROLLER...
  • Page 90 HP--825 / HP--935 & XP--900 / XP--1050 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--28 1--00/B METEOR Book 35393560 (12/02) - - 30 - -...
  • Page 91 HP--825 / HP--935 & XP--900 / XP--1050 96706429 ( 16 REQD ) SCREW 35299361 SHIM SET 35299320 PLATE , CLAMP 35293869 SCREW ( 3 REQD ) 36866069 HOUSING , REAR BEARING 35272533 SCREW ( 3 REQD ) 35278555 PLUG 35579309 COVER , REAR BEARING 35299254 BEARING , ROLLER...
  • Page 92 VHP--825 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--30 1--00/B METEOR Book 35393560 (12/02) - - 32 - -...
  • Page 93 VHP--825 39481734 CLAMP 35272541 SCREW ( 14 REQD ) 39141825 SCREW ( 3 REQD ) 39482138 GASKET 96706254 SCREW 35336304 SCREW 35255819 PLATE , CLAMP 36764785 36854925 BEARING GEAR SET UNIT 36740546 VHP -- 825 36846400 SHAFT , DRIVE 35365261 39485982 SPACER 35593508...
  • Page 94 VHP--825 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--32 1--00/B METEOR Book 35393560 (12/02) - - 34 - -...
  • Page 95 VHP--825 RING , RETAINING 39481783 BEARING , ROLLER 161A13S625 SCREW ( 17 REQD ) 35272541 RING , SNAP 95096806 39801857 HOUSING , FRONT BEARING 35365261 PIN , LOCATING 39180542 ( 4 REQD ) 35597723 SCREW GASKET 39180526 SCREEN ( 2 REQD ) 35361310 36798361 GUARD...
  • Page 96 VHP--825 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--34 1--00/B METEOR Book 35393560 (12/02) - - 36 - -...
  • Page 97 VHP--825 SCREW 96706429 ( 16 REQD ) 39438221 BEARING , ROLLER 35299361 SHIM SET 39437686 BEARING , ROLLER 39437009 SHIM .001” 39457486 PLATE , CLAMP 39437017 SHIM .003” 35293869 SCREW ( 6 REQD ) 39437025 SHIM .010” 39853163 HOUSING , REAR BEARING SHIM .001”...
  • Page 98 226WW AIR END ASSEMBLY BEGINNING WITH SERIAL NO.299248 ITEM DESCRIPTION ITEM DESCRIPTION 96712187 SCREW 36507515 COVER , SHAFT SEAL GEAR SET 226WW UNIT / CFM 36846442 GASKET , COVER PART NO. A/E ASSY. NO. 35593508 SEAL 95938205 PLUG 35269117 36047454 HP--600 36798346 GUARD , BOTTOM...
  • Page 99 226WW AIR END ASSEMBLY BEGINNING WITH SERIAL NO.299248 ITEM DESCRIPTION ITEM DESCRIPTION 96716105 SCREW 39326749 PLATE , CLAMP GEAR SET 226WW UNIT / CFM 39322706 BEARING PART NO. A/E ASSY. NO. 39889720 HOUSING , ROTOR 39925367 GASKET 35269117 36047454 HP--600 39326756 COVER 35298132...
  • Page 100 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--36 1--00/B METEOR Book 35393560 (12/02) - - 40 - -...
  • Page 101 291411 STARTS AT SERIAL NO. 95959607 CONNECTOR 39911284 TUBE ASSEMBLY 95959730 ELBOW , TUBE INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--37 1--00/B METEOR Book 35393560 (12/02) - - 41 - -...
  • Page 102 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--38 1--00/B METEOR Book 35393560 (12/02) - - 42 - -...
  • Page 103 291411 STARTS AT SERIAL NO. 35279827 ELBOW , TUBE 39911292 TUBE ASSEMBLY 95974663 CONNECTOR INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR END PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--39 1--00/B METEOR Book 35393560 (12/02) - - 43 - -...
  • Page 104 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: RADIATOR AND OIL COOLER ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--40 1--00/B METEOR Book 35393560 (12/02) - - 44 - -...
  • Page 105 36894830 PANEL , BOTTOM 36797652 SCREW ( 9 REQD ) 35279025 SCREW ( 4 REQD ) 36895308 BRACKET , FUEL TANK ( 2 REQD ) 36797652 SCREW 35279025 SCREW ( 2 REQD ) 36893550 GUARD , FAN SCREW ( 8 REQD ) 35144336 35371558 SCREW...
  • Page 106 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: RADIATOR PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--42 1--00/B METEOR Book 35393560 (12/02) - - 46 - -...
  • Page 107 TO ENGINE , NEAR WATER OUTLET 36840627 ADAPTER 35296342 CLAMP 35286772 ( 58 INCHES ) HOSE 35369511 ADAPTER THRU BELLY PAN 35360775 TUBING ( 74 INCHES ) 36845592 CLAMP ( 47 INCHES ) 35135458 HOSE 95235131 CLAMP ( 2 REQD ) ( 8 REQD ) 35222017 CLAMP...
  • Page 108 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: PARKING BRAKES 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--44 1--00/B METEOR Book 35393560 (12/02) - - 48 - -...
  • Page 109 95928867 PIN , COTTER 36043396 -- PARKING BRAKE COMPLETE ( STEERABLE UNIT ) WASHER 95934998 36043362 -- PARKING BRAKE COMPLETE ( TANDEM UNIT ) 35145077 92304674 WASHER 95934998 WASHER 36763704 SCREW 35603224 SPACER 36847440 BRACKET , L.H. 35603208 CLEVIS 35602846 BRACKET 35118728 35603182...
  • Page 110 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: BRAKE LINE PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--46 1--00/B METEOR Book 35393560 (12/02) - - 50 - -...
  • Page 111 36043354 -- BRAKE ASSEMBLY TO L.H. SIDE / REAR AXLE 35356419 TUBE ASSEMBLY 35356328 BRACKET , TEE 36867471 TO R.H. SIDE / REAR AXLE 36894665 TUBE ASSEMBLY HOSE , FLEX 35356377 BRACKET , HOSE MOUNTING 35356310 35356302 CLIP , HOSE 36894681 TUBE ASSEMBLY CLAMP , TUBE...
  • Page 112 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: SEPARATOR TANK ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--48 1--00/B METEOR Book 35393560 (12/02) - - 52 - -...
  • Page 113 HOSE , DISCHARGE 36893691 ( 8 REQD ) SCREW 36765121 ( 2 REQD ) 35575570 GASKET 35579630 PLUG 35279942 O--RING ( STANDARD ) 36891307 TANK , SEPARATOR 36898476 ( EEC ) TANK , SEPARATOR 36879302 SCREW ( 3 REQD ) 36891083 GAGE , OIL LEVEL ELEMENT...
  • Page 114 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: MINIMUM PRESSURE VALVE 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--50 1--00/B METEOR Book 35393560 (12/02) - - 54 - -...
  • Page 115 OIL PIPING BEGINNING WITH SERIAL NO.299248 SCAVENGE OIL TO OIL FILTER (XP750CWCU,XP750WJD,HP600CWCU,HP600W SCAVENGE OIL TO COMPRESSOR INLET (XP825CWCU,XP825WJD,HP750CWCU,HP750W TOP PORT BOTTOM PORT MANUAL NO. DRAWING NO. DATE / REV: 35389923 8/02 A Book 35393560 (12/02) - - 55 - -...
  • Page 116 35367341 35367390 INSERT 11A5D6Z1 WASHER 35367366 SPRING 35367374 O--RING PISTON 35367325 35367358 SPRING 35367317 CHECK VALVE ASSEMBLY 35367333 BODY MINIMUM PRESSURE CHECK VALVE ASSEMBLY PART NUMBER 35598770 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: MINIMUM PRESSURE VALVE 1--00 MODEL NO. MANUAL NO.
  • Page 117 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: OIL FILTER ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--52 1--00/B METEOR Book 35393560 (12/02) - - 57 - -...
  • Page 118 ( 2 REQD ) 95942553 SCREW 36788982 BINDER , 3--RING 36860336 ELEMENT , FILTER 36756120 FILTER HEAD ASSEMBLY 95923033 ( 2 REQD ) 36893766 SUPPORT , A/E AIR CLEANER INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: OIL FILTER ASSEMBLY 1--00 MODEL NO.
  • Page 119 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: FUEL TANK COMPLETE 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--54 1--00/B METEOR Book 35393560 (12/02) - - 59 - -...
  • Page 120 36893667 TANK , FUEL CAP , FUEL TANK 36845014 35286756 ELBOW , 90 35136548 HOSE ASSEMBLY FUEL SUPPLY FUEL RETURN 36881928 HOSE ASSEMBLY 35283118 ELBOW , 90 ( 2 REQD ) 35369347 CONNECTOR 35356484 TUBING ( 2 REQD ) 35369339 CONNECTOR ( 2 REQD ) 35322395...
  • Page 121 291411 STARTS AT SERIAL NO. DISCH PRESS GA PRESS SW SPEED CONTROL AIR CYLINDER SEPARATOR TANK UNLOADER AIREND 24V COMPRESSOR INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--56 1--00/B METEOR Book 35393560 (12/02) - - 61 - -...
  • Page 122 ITEM NO. PART NO. PART DESCRIPTION 95954269 TEE, STREET .75 NPT 95928040 NIPPLE, CLOSE .75 NPT 35576115 VALVE, BALL .75 NPT 95928172 ELBOW , STREET 90 .75 NPT 35313287 ADAPTER, .75 NPT X --8 JIC 95944625 BUSHING, .50 NPT X .25 NPT 35283050 TEE, RUN .25 NPT X --6 JIC 35367846...
  • Page 123 AIR PIPING BEGINNING WITH SERIAL NO.299248 HIGH 100 PSI 150 OR 200 PSI DISCH PRESS GA UNLOADER SEPARATOR VALVE TANK PRESS DUAL REGULATION OPTION SPEED CONTROL AIR CYLINDER SEPARATOR TANK UNLOADER AIREND COMPRESSOR (STANDARD ON XP UNITS AND OPTIONAL ON OTHER UNITS) MANUAL NO.
  • Page 124 AIR PIPING BEGINNING WITH SERIAL NO.299248 ITEM NO. PART NO. PART DESCRIPTION 95954269 TEE, STREET .75 NPT 95928040 NIPPLE, CLOSE .75 NPT 35576115 VALVE, BALL .75 NPT 95928172 ELBOW, STREET 90 .75 NPT 35313287 ADAPTER, .75 NPT X --8 JIC 95944625 BUSHING, .50 NPT X .25 NPT 35283050...
  • Page 125 291411 STARTS AT SERIAL NO. TO REAR OF ROTOR HOUSING UNDER UNLOADER SEPARATOR TANK DETAIL A SEE DETAIL A FOR CONFIGURATION OF VHP 825 UNITS AIREND BOTTOM PORT TOP PORT INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: OIL PIPING 1--00 MODEL NO.
  • Page 126 PART NO. DESCRIPTION 35296409 STRAIGHT CONN 1.88--12 X --24 JIC, W/O--RING 36894749 TUBE ASSY -- UPPER 36894731 TUBE ASSY -- LOWER ELBOW , 90 1.88--12X --24 JIC, W/O--RING 95431292 36893824 OIL TEMPERATURE BYPASS VALVE 35130863 HOSE ASSY 95867933 UNION, 1.88--12 X --24 JIC, W/O--RING 36756120 DUAL FILTER ASSY 35296425...
  • Page 127 OIL PIPING BEGINNING WITH SERIAL NO.299248 TO REAR OF ROTOR HOUSING UNDER UNLOADER SEPARATOR TANK DETAIL A SEE DETAIL A FOR CONFIGURATION OF VHP UNITS AIREND BOTTOM PORT TOP PORT MANUAL NO. DRAWING NO. DATE / REV: 35393560 8/02 A Book 35393560 (12/02) - - 67 - -...
  • Page 128 OIL PIPING BEGINNING WITH SERIAL NO.299248 ITEM NO. PART NO. PART DESCRIPTION 35296409 STRAIGHT CONN 1.88--12 X --24 JIC, W/ O--RING 36894749 TUBE ASSY -- UPPER 36894731 TUBE ASSY -- LOWER 95431292 ELBOW, 90 1.88--12 X --24 JIC, W/O--RING 36893824 OIL TEMPERATURE BYPASS VALVE 35130863 HOSE ASSY...
  • Page 129 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: STARTING AID 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--60 1--00/B METEOR Book 35393560 (12/02) - - 69 - -...
  • Page 130 35103498 ELBOW , 90 35132166 TUBING 35602812 ATOMIZER SCREW ( 4 REQD ) 35322908 CLAMP 35103506 14A5C55 WASHER ( 4 REQD ) 92304500 ( 4 REQD ) 35357961 VALVE & BRACKET ASSEMBLY 35112911 CYLINDER , ETHER 35357052 STARTING AID KIT COMPLETE INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION...
  • Page 131 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AIR INTAKE COMPLETE 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--62 1--00/B METEOR Book 35393560 (12/02) - - 71 - -...
  • Page 132 TO UNLOADER INLET 35119858 CLAMP 35598838 ELBOW 35112648 TUBE ELBOW VHP--825 / HP--940 35315894 35123496 CLAMP VHP--825 / HP--940 36880995 SCREW ( 8 REQD ) 35863638 BAND , MOUNTING VHP--825 / HP--940 35502608 BAND , MOUNTING XP--1050 36879195 ( 8 REQD ) 36893766 SUPPORT , A/E AIR CLEANER 36880995...
  • Page 133 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: BATTERY AND MOUNTING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--64 1--00/B METEOR Book 35393560 (12/02) - - 73 - -...
  • Page 134 36894798 TRAY , BATTERY 35279025 SCREW ( 4 REQD ) 36793545 BATTERY ( 2 REQD ) ( WET ) 36892523 ( 2 REQD ) ( DRY ) BATTERY CABLE , NEGATIVE 35579143 35128982 CABLE , JUMPER 35512425 CABLE , POSITIVE J--BOLT ( 4 REQD ) 36860005...
  • Page 135 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: INSTR / CONTROL PANEL & MOUNTING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--66 1--00/B METEOR Book 35393560 (12/02) - - 75 - -...
  • Page 136 35255561 SWITCH , BY--PASS 35255553 SWITCH , START 35255553 SWITCH , ETHER INJECTION 36771434 MODULE , 7 LIGHT 36775484 RIVET , PLASTIC 36842656 PANEL , INSTRUMENT / CONTROL 35337435 SWITCH , ON / OFF POWER 36841245 GAGE , HOURMETER 35604099 GAGE , FUEL LEVEL 36844124 STUD , 1/4 TURN...
  • Page 137 INGERSOLLRAND INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: INSTR / CONTROL PANEL & MOUNTING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--68 1--00/B METEOR Book 35393560 (12/02) - - 77 - -...
  • Page 138 36845394 DOOR , CONTROL PANEL HINGE 36845733 35356617 RIVET ( 3 REQD ) 36842656 PANEL , INSTRUMENT / CONTROL 36845725 HINGE 35144328 SCREW ( 3 REQD ) 35144492 ( 3 REQD ) 35603349 HOLDER 95935037 WASHER ( 2 REQD ) 35273366 35327303 EYEBOLT...
  • Page 139 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ENCLOSURE ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--70 1--00/B METEOR Book 35393560 (12/02) - - 79 - -...
  • Page 140 36894590 ANGLE , MOUNTING DOOR , FUEL FILLER 36894467 36501500 HINGE EYEBOLT 35327303 35327311 SPRING 95934998 WASHER 95923314 36849925 LATCH , DOOR PANEL , L.H. FRONT SIDE 36894434 36894459 PANEL , L.H. FRONT 36740421 ( 4 REQD ) HINGE 36894400 DOOR 36894475 PANEL , R.H.
  • Page 141 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ENCLOSURE ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--72 1--00/B METEOR Book 35393560 (12/02) - - 81 - -...
  • Page 142 36894533 RAIL , L.H. TOP 36894525 RAIL , L.H. LONG 36894392 RAIL , REAR TOP 36894533 RAIL , R.H. REAR 36894525 RAIL , R.H. LONG 36894483 RAIL , FRONT TOP 36755742 STRIP , CONNECTOR INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ENCLOSURE ASSEMBLY 1--00...
  • Page 143 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ENCLOSURE ASSEMBLY 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--74 1--00/B METEOR Book 35393560 (12/02) - - 83 - -...
  • Page 144 36894558 BAFFLE , L.H. INTAKE 36894574 BAFFLE , R.H. INSIDE INTAKE 36894566 BAFFLE , R.H. INTAKE 36894541 BAFFLE , EXHAUST 36883421 RETAINER , ROOF ( 8 REQD ) GUTTER 36894582 ( 4 REQD ) PANEL , FRONT ROOF 36894491 36894509 PANEL , MIDDLE ROOF COVER , COOLER 36879104...
  • Page 145 291411 STARTS AT SERIAL NO. INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: BELLY PANS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--76 1--00/B METEOR Book 35393560 (12/02) - - 85 - -...
  • Page 146 36895555 PAN , A/E FRONT BELLY 36895621 PAN , EXHAUST BELLY 36895597 PAN , ENGINE FRONT BELLY 36895571 PAN , R.H. FRONT BELLY COVER , FLEX 36880623 PAN , R.H. MIDDLE BELLY 36895589 36895605 PAN , ENGINE REAR BELLY INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY:...
  • Page 147 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ACOUSTIC PANELS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--78 1--00/B METEOR Book 35393560 (12/02) - - 87 - -...
  • Page 148 36894947 PANEL , L.H. FRONT 36894871 PANEL , L.H. FRONT ENDCAP 36894889 PANEL , R.H. FRONT ENDCAP 36894897 PANEL , R.H. FRONT ENDCAP 36894954 PANEL , FRONT ROOF PANEL , MIDDLE ROOF 36894962 36894905 PANEL , R.H. FRONT 36894939 PANEL , R.H. SIDE 36894921 PANEL , R.H.
  • Page 149 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ACOUSTIC PANELS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--80 1--00/B METEOR Book 35393560 (12/02) - - 89 - -...
  • Page 150 PANEL , OUTSIDE BAFFLE 36895035 36895027 PANEL , INSIDE BAFFLE 36895019 PANEL , L.H. INTAKE 36895001 PANEL , R.H INTAKE 36895050 PANEL , R.H. INTAKE BAFFLE 36895043 PANEL , R.H. INTAKE BAFFLE 36894855 PANEL , L.H. EXHAUST BAFFLE PANEL , R.H. EXHAUST BAFFLE 36894863 36854040 PANEL , DOOR BOTTOM...
  • Page 151 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: DECAL LOCATION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--82 1--00/B METEOR Book 35393560 (12/02) - - 91 - -...
  • Page 152 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: DECAL LOCATION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--83 1--00/B METEOR Book 35393560 (12/02) - - 92 - -...
  • Page 153 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: DECAL LOCATION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--84 1--00/B METEOR Book 35393560 (12/02) - - 93 - -...
  • Page 154 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: WIRING DIAGRAM & PARTS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--85 1--00/B METEOR Book 35393560 (12/02) - - 94 - -...
  • Page 155 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: WIRING DIAGRAM & PARTS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--86 METEOR 1--00/B Book 35393560 (12/02) - - 95 - -...
  • Page 156 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: WIRING DIAGRAM & PARTS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--87 METEOR 1--00/B Book 35393560 (12/02) - - 96 - -...
  • Page 157 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: WIRING DIAGRAM & PARTS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--88 5--00/C METEOR Book 35393560 (12/02) - - 97 - -...
  • Page 158 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ENCLOSURE AND ACOUSTICS ( EEC ) 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--89 1--00/B METEOR Book 35393560 (12/02) - - 98 - -...
  • Page 159 36898591 BAFFLE , BOTTOM FRONT EXHAUST 36898609 BAFFLE , BOTTOM REAR EXHAUST BAFFLE , EXHAUST 36898617 36898625 REAR END CAP , R.H. 36898757 DOOR , REAR 36740421 HINGE LATCH 36849925 36898575 PANEL , REAR ROOFL.H. 36898633 RAIL , REAR TOP 36898583 PANEL , ROOF REAR R.H.
  • Page 160 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: ENCLOSURE AND ACOUSTICS ( EEC ) 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--91 1--00/B METEOR Book 35393560 (12/02) - - 100 - -...
  • Page 161 36898906 PANEL , BOTTOM REAR 36898708 PANEL , BAFFLE BOTTOM FRONT 36898872 PANEL , SIDE REAR 36898880 PANEL , SIDE REAR 36898716 PANEL , BAFFLE BOTTOM REAR 36898898 PANEL , REAR FRAME ( 3 REQD ) 36898682 PANEL , BAFFLE EXHAUST 36898690 PANEL , BAFFLE EXHAUST 36898724...
  • Page 162 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AFTER COOLER OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--93 1--00/B METEOR Book 35393560 (12/02) - - 102 - -...
  • Page 163 35598770 95953790 NIPPLE 95944682 36786127 ELBOW 35335124 CONNECTOR HOSE 35114859 36897502 TUBE , SERVICE BUSHING 95037354 39240858 FILTER , 3RD STAGE 95940946 NIPPLE 39240411 FILTER , 2ND STAGE FILTER , 1ST STAGE 39240726 SEPARATOR , WATER 36893295 95037404 BUSHING 95048906 NIPPLE ADAPTER 36895936...
  • Page 164 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AFTER COOLER OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--95 1--00/B METEOR Book 35393560 (12/02) - - 104 - -...
  • Page 165 BRACE , FILTER SUPPORT 36897536 36897510 BRACKET , FILTER BRACKET , WATER SEPARATOR 36897551 36897528 SUPPORT , FILTER INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AFTER COOLER OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--96 1--00/B METEOR Book 35393560 (12/02) - - 105 - -...
  • Page 166 SECTION 11 OPTIONS PARTS LIST INDEX Sht 1 EEC Option, Sht 2 EEC Option, Sht 3 EEC Option, Sht 4 EEC Option, After Cooler Option Sht 1 After Cooler Option Sht 2 After Cooler Option Sht 3 After Cooler Option Sht 4 Filter Drain Piping , Sht 1 Filter Drain Piping ,...
  • Page 167 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: EEC OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP1 1--00/B METEOR Book 35393560 (12/03) - - 107 - -...
  • Page 168 95245353 ADAPTER NIPPLE 95772562 36844579 Y--STRAINER 95245346 BUSHING 37081528 ORIFICE 35114545 TEE , STREET 35279934 ELBOW , 90 ELBOW , 45 35321223 95452025 NIPPLE 36882223 35283464 ELBOW 35282904 HOSE 36920304 HOSE 36920205 TUBE 35321983 UNION HOSE 35315407 ELBOW 95279527 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY:...
  • Page 169 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: EEC OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP3 1--00/B METEOR Book 35393560 (12/03) - - 109 - -...
  • Page 170 36898906 PANEL , BOTTOM REAR 36898708 PANEL , BAFFLE BOTTOM FRONT 36898872 PANEL , SIDE REAR PANEL , SIDE REAR 36898880 36898716 PANEL , BAFFLE BOTTOM REAR 36898898 PANEL , REAR FRAME ( 3 REQD ) 36898682 PANEL , BAFFLE EXHAUST 36898690 PANEL , BAFFLE EXHAUST PANEL , LOUVER R.H.
  • Page 171 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AFTER COOLER OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP5 1--00/B METEOR Book 35393560 (12/03) - - 111 - -...
  • Page 172 35598770 VALVE , MIN. PRESS. CHECK 95953790 NIPPLE 95944682 36786127 ELBOW 35335124 CONNECTOR HOSE 35114859 36897502 TUBE , SERVICE BUSHING 95037354 39240858 FILTER , 3RD STAGE 95940946 NIPPLE 39240411 FILTER , 2ND STAGE FILTER , 1ST STAGE 39240726 SEPARATOR , WATER 36893295 95037404 BUSHING...
  • Page 173 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AFTER COOLER OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP7 1--00/B METEOR Book 35393560 (12/03) - - 113 - -...
  • Page 174 BRACE , FILTER SUPPORT 36897536 36897510 BRACKET , FILTER BRACKET , WATER SEPARATOR 36897551 36897528 SUPPORT , FILTER INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AFTER COOLER OPTION 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP8 1--00/B METEOR Book 35393560 (12/03) - - 114 - -...
  • Page 175 295452 STARTS AT SERIAL NO. HP--935 ONLY INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: IQ FILTER DRAIN PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP9 1--00/B METEOR Book 35393560 (12/03) - - 115 - -...
  • Page 176 95245353 ADAPTER NIPPLE 95772562 36844579 Y--STRAINER 95245346 BUSHING 37081528 ORIFICE 35114545 TEE , STREET 35279934 ELBOW , 90 ELBOW , 45 35321223 95452025 NIPPLE 36882223 35283464 ELBOW 35282904 HOSE 36920304 HOSE 36920205 TUBE 35321983 UNION HOSE 35315407 ELBOW 95279527 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY:...
  • Page 177 35315357 35315217 35315340 BOLT 35379395 CAP , GREASE 35359389 PLATE , TIE CAP , E--Z LUBE 35379387 ( 32 REQD ) 35315225 PIN , COTTER 35359397 35359413 SHOE , FRONT 36891794 FRONT AXLE ASSEMBLY 35359421 SHOE , REAR REAR AXLE ASSEMBLY 36891786 35385392 SPRING...
  • Page 178 36899599 INDICATOR , 20 PSI 36898401 ADAPTER , BULKHEAD 35321231 HOSE 35284496 ELBOW , 45 TO SECONDARY FILTER 36899615 INDICATOR , 25 PSI 35283266 HOSE TO PRIMARY FILTER 35283464 ELBOW TO MINIMUM PRESS. CHECK VALVE 35315431 HOSE 95010906 COUPLING 35306687 ELBOW 36891216 GAGE , PRESSURE...
  • Page 179 295452 STARTS AT SERIAL NO. HP--935 ONLY AFTERCOOLER INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: IQ AFTRECOOLER PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP13 1--00/B METEOR Book 35393560 (12/03) - - 119 - -...
  • Page 180 BUSHING 95929998 NIPPLE 95667341 35322379 VALVE , BLOWDOWN 35322346 ORIFICE ELBOW 35369354 35321223 ELBOW , 45 35114545 TEE , STREET 35283472 CONNECTOR 35283498 HOSE 95365094 ELBOW 35356484 TUBE , NYLON TO AIR END INTAKE INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: IQ AFTERCOOLER PIPING 1--00...
  • Page 181 295452 STARTS AT SERIAL NO. HP--935 ONLY INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: IQ FILTER PIPING 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP15 1--00/B METEOR Book 35393560 (12/03) - - 121 - -...
  • Page 182 95953816 NIPPLE 36786127 ELBOW 36856045 3--WAY VALVE 35356443 HOSE ASSEMBLY 36895928 TUBE , INLET 36866010 FLANGE , SPLIT 36866028 O--RING 36895498 AFTERCOOLER 36895936 ADAPTER 95048906 NIPPLE 95037404 BUSHING 36893295 SEPARATOR , WATER 36920189 ADAPTER 36893220 ADAPTER NIPPLE 95940946 36920171 FILTER , FIRST STAGE 36920163 FILETR , SECOND STAGE 95037354...
  • Page 183 295452 STARTS AT SERIAL NO. HP--935 ONLY INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: IQ FILTER BRACKETS 1--00 MODEL NO. MANUAL NO. DATE/REV: 35393560--OP17 1--00/B METEOR Book 35393560 (12/03) - - 123 - -...
  • Page 184 36897528 SUPPORT , FILTER 36897551 BRACKET , WATER SEPARATOR 36897510 BRACKET , FILTER 36897536 BRACE , FILTER SUPPORT 36920213 BRACKET , INDICATOR IQ PARTS NOT ILLUSTRATED 36899839 WIRING HARNESS 36899607 24 VOLT RED LAMP 36892362 24 VOLT RELAY 36534634 DECAL 36534675 IQ VALVE DECAL 36534774...
  • Page 185 TEST PROCEDURE EQUIPMENT/TOOLS REQUIRED: SET AND VERIFY CRANK DISCONNECT, OVERCRANK, TIMES --ADJUSTABLE WRENCH CRANK DISCONNECT --SMALL (MICRO) CROSS--HEAD AND FLAT BLADE SCREWDRIVERS > CONNECT A TEST LIGHT OR METER ACROSS THE ETHER --VOLTMETER WITH 6--FOOT LONG LEADS VALVE FOR MONITORING. --SPST SWITCH WITH MALE AND FEMALE 1/4 QUICK--CONNECT TERMINAL LEADS >...
  • Page 186 TEST PROCEDURE OPERATION 11. ENGINE RUNNING > CONNECT A TEST LIGHT OR METER ACROSS THE UNLOADER VALVE > VERIFY WARMUP DELAY OF 50--70 SECONDS, THEN COMPRESSOR LOADS. SOLENOID FOR MONITORING. (0--10 MINUTE RANGE IN SECOND INCREMENTS. SET SECONDS TURN ON POWER SWITCH. ON ADJUST POT 7, SET MINUTES ON INPUTS 8 TO 16) >...
  • Page 187 INSTALLATION: THIS SYSTEM IS DESIGNED TO WORK WITH THE STANDARD MANUAL CONTROLS ON THE PORTABLE COMPRESSOR AND DOES NOT REQUIRE ANY ADDITIONAL PARTS IN THE MANUAL CONTROL PANEL. THE WIRING WILL BE CONNECTED BY PLUGGING THE PANEL WIRE HARNESS INTO THE CONTROL PANEL CABLE CONNECTOR, CONNECTING 2 WIRES FROM THE AUTOSTART CONTROLLER WIRE HARNESS INSIDE THE CONTROL PANEL, ATTACHING 2 WIRES IN THE MAGNETIC PICKUP CABLE TO THE TERMINALS ON THE MAGNETIC PICKUP, CONNECTING 2 WIRES TO THE AUTO MODE LIGHT, AND...
  • Page 188 INSTALLATION: 9. THREAD THE PICKUP INTO THE FLYWHEEL HOUSING UNTIL IT STOPS IN CONTACT WITH THE TEETH ON THE RING GEAR. (YOU MAY HAVE TO BUMP--CRANK THE ENGINE THEN FEEL WITH YOUR FINGER TO ENSURE A TOOTH IS DIRECTLY BELOW THE PICKUP HOLE.) NOTE THE POSITION OF THE TERMINAL STUDS ON TOP OF THE PICKUP AND ROTATE THE PICKUP COUNTERCLOCKWISE 1/4 TURN;...
  • Page 189 OPTIONAL ETHER BOTTLE BATTERY CHARGER (RED/WHITE) CHASSIS HARNESS THERMO-- (BRN) STAT ( BRN ) (RED) CHARGER RELAY (RED) ( BRN ) (GRAY) ENGINE FUEL BATTERY INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: INSTALLATION & TEST PROCEDURE / AUTOSTART 1--00 MODEL NO.
  • Page 190 AUTO MODE LIGHT NOTICE-- LIGHT ON AUTOSTART AUTO--MODE DECAL CONTROLLER STANDARD COMPRESSOR CONTROL PANEL ( GRN ) LOAD SWITCH CUSTOMER CONNECTION GROUND POINT ETHER SWITCH (RED) CHASSIS HARNESS MAGNETIC SPEED PICKUP SENSOR RING GEAR TEETH INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: INSTALLATION &...
  • Page 191 NOTES: 1. INTERPRET DIMENSIONING AND TOLERANCING IAW ASME Y14.5M--1994 3. SPECIFICATIONS, INCLUDING THOSE PERTAINING TO FORM, FIT, FUNCTION, FINISH, RELIABILITY OR DURABILITY, SHALL BE EQUAL TO OR BETTER THAN THOSE REQUIRED FOR THE ORIGINAL ITEM APPROVED BY INGERSOLL--RAND COMPANY. 4. SPECIFICATIONS: 4.1 LOCATION OF CONTROLS AND COMPRESSOR INTERFACE THE AUTOSTART/STOP CONTROLS (ASSC) SHOULD BE LOCATED NEXT TO THE COMPRESSOR MAIN CONTROL PANEL, AND INTERFACE CONNECTIONS SHOULD BE...
  • Page 192 SPECIFICATIONS (CONT.) E-- AS THE UNIT STARTS DURING A CRANK CYCLE, AT A SET FLYWHEEL SPEED AS SENSED BY A MAGNETIC SPEED PICKUP, CRANK DISCONNECT OCCURS AND THE ASSC GOES TO THE RUN MODE. AT THIS TIME A PROTECTION BYPASS TIME DELAY PERIOD BEGINS WHICH ALLOWS THE ENGINE OIL PRESSURE TO RISE SUFFICIENTLY TO SATISFY THE COMPRESSOR ENGINE PROTECTION CIRCUIT.
  • Page 193 INSTALLATION & OPERATION MANUAL TERM, RING #8 FULL INSUL 2/C4--C6 BOX, WEATHERPROOF 36774818 2/D4 TERM, MALE .25 SPADE FULL INSUL 35306141 2/A5--B4 TERM, FEM .25 SPADE FULL INSUL 36844520 2/A4--B4 PIN, CONTACT 0460--202--16141 DEUTSCH 2/B3 CONNECTOR, CHASSIS HDP24--24--31PT DEUTSCH 2/B4 SOCKET, CONTACT 18--16 AWG 0462--201--16141 DEUTSCH...
  • Page 194 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AUTOSTART / STOP CONTROL 1--00 MODEL NO. MANUAL NO. DATE/REV: AUTOS--6 1--00/A METEOR Book 35393560 (12/03) - - 134 - -...

  • Page 195: Parts List

    NOTES: 1. INTERPRET DIMENSIONING AND TOLERANCING IAW ASME Y14.5M--1994. MANUFACTURER: AMP MANUFACTURER: PACKARD 4. HARNESS TO MEET TOLERANCES PER I--R 35387968. 5. HARNESS SHALL BE TAPED AT ALL BREAKOUTS. 6. COMPLETED HARNESS TO BE TAGGED WITH PART NO., LATEST E/C NO., MFG AND DATE. 7.
  • Page 196 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: BATTERY CHARGER HARNESS 1--00 MODEL NO. MANUAL NO. DATE/REV: AUTOS--7B METEOR 1--00/A Book 35393560 (12/03) - - 136 - -...
  • Page 197 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AUTOSTART / STOP WIRING DIAGRAM 1--00 MODEL NO. MANUAL NO. DATE/REV: METEOR AUTOS--8 1--00/A Book 35393560 (12/03) - - 137 - -...
  • Page 198 INGERSOLL--RAND COMPANY PORTABLE COMPRESSOR DIVISION DESCRIPTION DATE/DWN BY: AUTOSTART / STOP WIRING DIAGRAM 1--00 MODEL NO. MANUAL NO. DATE/REV: AUTOS--9 METEOR 1--00/A Book 35393560 (12/03) - - 138 - -...
  • Page 199 VIO/WHT RESISTOR RESISTOR RESISTOR RESISTOR GAGE GAGE GAGE GAGE GAGE LIGHT LIGHT LIGHT LIGHT LIGHT COMPR ENGINE ENGINE OIL VOLT TEMP TEMP PRESS METER GAGE GAGE GAGE P1--17 P1--18 P1--19 P1--22 FUEL LEVEL GAGE COMPR ENGINE ENGINE TEMP TEMP OIL PRESS SENDER SENDER SENDER...

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