Related Manuals for Aventics CERAM GX Series
Summary of Contents for Aventics CERAM GX Series
- Page 1 CERAM™ ISO 5599/1 VALVES PNEUMATIC DIRECTIONAL CONTROL SHOP ONLINE at www.airlinehyd.com 800-999-7378...
- Page 2 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Specifications and features Specified by industries that demand tough valves due to their harsh operating environment. Ceram™ valves are very prevalent in industries where ordinary valves just don’t last. Industries such as: tire plants, foundries, paper mills, steel plants, concrete batch plants, sawmills, plywood and board plants, automotive assembly, glass manufacturers, rubber and plastics, sheet metal fabrication, etc.
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Page 3: Technical Data
Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Specifications and features Summary of Specifications For Ceram Valves TECHNICAL DATA: Port Sizes: 1/4” - 3/8” ISO Size 1, 3/8” - 1/2” ISO Size 2 1/2” - 3/4” ISO Size 3, 3/4” - 1” ISO Size 4 Working Pressure: 0 to 150 PSI (0 to 10.3 bar) - Page 4 GA series. Size I valves are now GT series, and are direct functional/dimensional replacements. Also, there are various special CERAM valves which have old part numbers that begin with “P” (such as P –069431-00001). Effective April 2008, part numbers begin with “R” and are 10 digits. For online part number crossover: www.aventics.com/us/ceram SHOP ONLINE at www.airlinehyd.com...
- Page 5 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Single solenoid, metal spring return 5 Port / 2 Position Single Solenoid, Metal Spring Return Subbase Mounted (ISO Standard 5599/1) Combination Manual Override: Locking & Non-Locking Sizes 1-4 Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
- Page 6 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Single solenoid, air spring return 5 Port / 2 Position Single Solenoid, Air Spring Return Subbase Mounted (ISO Standard 5599/1) Combination Manual Override: Locking & Non-Locking Sizes 1-4 Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
- Page 7 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Double solenoid, 5/2 5 Port / 2 Position Double Solenoid Subbase Mounted (ISO Standard 5599/1) Combination Manual Override: Locking & Non-Locking Sizes 1-4 Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
- Page 8 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Single air pilot, metal and air spring return 5 Port / 2 Position Single Air Pilot/Metal Spring Return & Single Air Pilot/Air Spring Return (ISO Standard 5599/1) Choose valve first, then matching subbase or manifold components.
- Page 9 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Double air pilot, 5/2 5 Port / 2 Position Double Air Pilot/ Subbase Mounted (ISO Standard 5599/1) Choose valve first, then matching subbase or manifold components. Valve Single...
- Page 10 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Double solenoid, 5/3, closed center 5 Port / 3 Position - Closed Center Double Solenoid Subbase Mounted (ISO Standard 5599/1) Combination Manual Override: Locking & Non-Locking Sizes 1-4 Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
- Page 11 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Double solenoid, 5/3, exhaust open center 5 Port / 3 Position - Exhaust Open Center Double Solenoid Subbase Mounted (ISO Standard 5599/1) Combination Manual Override: Locking & Non-Locking Sizes 1-4 Choose valve first, solenoid connector next (see Solenoid Connectors page), then matching subbase or manifold components.
- Page 12 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Double air pilot , 5/3, closed center and exhaust open center 5 Port / 3 Position Double Air Pilot - Closed Center Double Air Pilot - Exhaust Open Center Subbase Mounted (ISO Standard 5599/1) Choose valve first, then matching subbase or manifold components.
- Page 13 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 cURus approved operators/Externally piloted valves less coil Externally Piloted Ceram Valve - without Coils Solenoid Operated Valves with cURus Operators (dual UL Recognized / CSA Approved) Part Number Description...
- Page 14 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 CSA approved 3- and 5-pin connections Solenoid Operated Valves Meeting ANSI B93.55 ® Electrical Connections (Brad Harrison style): CSA approved 3- and 5-pin Mini Electrical Hook-up and Ordering Information*...
- Page 15 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 4 pin M12 connections, 24 VDC Solenoid Operated Valves with 4 pin M12 Electrical Connections for 24 VDC Electrical Hook-up and Ordering Information* Ordering example: To order a 24 VDC single solenoid/metal spring...
- Page 16 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 CSA approved operator, single 4 or 5 pin connection For double solenoid valves Solenoid Operated Valves with CSA Approved Operator Meeting ANSI B93.55 ® Electrical Connections (Brad Harrison...
- Page 17 *FM Approved Barrier Manufacturer For online model code to part number crossover: Stahl Incorporated—Woburn, MA www.aventics.com/us/ceram Request AVENTICS Application Memo Issue#35 and ADV- 300.ISSV for Intrinsically Safe Valve information and Stahl Barrier part numbers. Installation Information: Note: (1) Maximum non-hazardous voltage not to exceed 250V RMS.
- Page 18 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Repair kits and parts Rubber Seal Kits Recommended Valve Mounting Bolt Torque Values Size Description Part No. Old Part No. Size Max. ft.-lbs. Size 1 Seal Kit, GT Series 2 Pos.
- Page 19 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Subbases and manifolds, Size 1 ISO SIZE 1 SUBBASES Single Subbase (side ported) 1/4” or 3/8” NPT ports Part No. R432031844 - Port Size 1/4” R432036353 - Port Size 3/8” (shown) 1825503143 - Port Size 1/4”...
- Page 20 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Manifold accessories, Size 1 SIZE 1 ACCESSORIES Dual Sandwich Regulator Sandwich Flow Controls (Ports 2 & 4) (Meter Out Ports 5 & 3) Both delivery port pressures are adjustable individually. Ideal for...
- Page 21 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Manifold accessories, Size 1 ACCESSORIES (continued) Dimensions Height 1.19” (30.2mm) SIZE 1 Sandwich Auxiliary Maximum Overall Length: 3.45” (87.6mm) Pressure Block (Port 1) The separate pressure block allows for more than two pressures to be provided to a manifold of valves.
- Page 22 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Subbases and manifolds, Size 2 Silencers: ISO SIZE 2 SUBBASES R432012058 Silencer, 3/8” NPT Single Subbase (side ported) R432011952 Silencer, 1/2” NPT 3/8” or 1/2” NPT ports R432012059 Silencer, 3/4” NPT Part No.
- Page 23 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Manifold accessories, Size 2 ISO SIZE 2 ACCESSORIES ISO SIZE 2 ACCESSORIES Dual Sandwich Regulator Sandwich Flow Controls (Meter Out Ports 3 & 5) (Ports 2 & 4)
- Page 24 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Manifold accessories, Size 2 ISO SIZE 2 ACCESSORIES (continued) Sandwich Auxiliary Pressure Block (Port 1) The separate pressure block allows for more than two pressures to be provided to a manifold of valves. This unit sandwiches between the valve and base.
- Page 25 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Subbases and manifold, Size 3 ISO SIZE 3 SUBBASES SIDE VIEW Single Subbase (side ported) 3/4”-14 NPT or 1/2" or 3/4" NPT ports 1/2”-14 NPT (5) PLS. SIDE VIEW (FROM OTHER SIDE) M8 THREAD (4) PLS.
- Page 26 3/4" NPT Silencer, Part No. R432012059 ISO SIZE 3 ACCESSORIES Metric manifolds and subbases are available from Dual Sandwich Regulator online catalog at www.aventics.com/pneumatics-catalog (Ports 2 & 4) Our pressure regulators sandwich between the valve and Sandwich Flow Controls subbase eliminating the need for additional piping. Ideal for (Meter Out Ports 3 &...
- Page 27 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Subbases, Size 4 ISO SIZE 4 MANIFOLDS Manifold Station Segment Part No.* R432039362 - 3/4” NPTF (bottom) 8985041422- 3/4 BSPP (bottom) End Plate Kit Part No.* R432039363 - 1” NPTF...
- Page 28 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599-1 Sizes 1-4 Subbases and manifold accessories, Size 4 ISO SIZE 4 SUBBASES ISO SIZE 4 ACCESSORIES Single Subbase (side ported) 1” NPT ports Dimensions Sandwich Flow Controls Height: 0.94” (Meter Out Ports 3 & 5)
- Page 29 Pneumatic Directional Control Valves AVENTICS Corporation Air Pilot Valve Manifolds Size 1 - 3 ISO SIZE 1 MANIFOLDS End Ported Manifolds END PORTED MANIFOLDS 1/4” NPT delivery ports STATION SEGMENT (R432015314) Each station segment kit comes complete with pipe plugs (to block unused delivery ports), fastening hardware, and a gasket.
- Page 30 Air Pilot Valve Manifolds Size 1 - 3 ISO SIZE 2 MANIFOLDS End Ported Manifold AVENTICS END PORTED MANIFOLDS 1/2” NPT delivery port STATION SEGMENT Each station segment kit comes complete with hardware, seals, and a sealing plate. The sealing plate is placed between each segment to ensure sealing between the Buna N gaskets.
- Page 31 Pneumatic Directional Control Valves AVENTICS Corporation Air Pilot Valve Manifolds Size 1 - 3 ISO SIZE 3 MANIFOLDS 1/2” or 3/4” NPT Delivery Ports Part No. R432015491 - Manifold Station Segment (1/2” NPT) Part No. R432015490 for 3/4” NPT Delivery Ports Part No.
- Page 32 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599/1 Sizes 1-4 Pressure gauges for sandwich regulators Figure 1 Figure 2 Compressed Air Connection Nominal Display Operating Application Scale value Part No. Figure diameter range pressure Size Location R 1/8...
- Page 33 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599/1 Sizes 1-4 Internal to external pilot field conversions, Sizes 1 and 2 GT Series Size 1 and GS Series Size 2 Valves ** Solenoid Valve Internal To External Pilot Field Conversion** CAUTION: Air Supply should be removed before modification.
- Page 34 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599/1 Sizes 1-4 Internal to external pilot field conversion, Sizes 3 and 4 Internal to External Pilot Conversion, Size 3 & 4 GASKET ORIENTATION INFORMATION FOR REPAIR OF EXTERNAL PILOT CONVERSION CAUTION: Air supply should be removed before modification.
- Page 35 Pneumatic Directional Control Valves AVENTICS Corporation Ceram™ Valves, ISO 5599/1 Sizes 1-4 Piping procedures Piping Instructions - All Sizes (1, 2, 2, 4) CAUTION: Air supply should be removed Dual Pressure Piping Procedure before modification. Port Marking 2 Position Valve Piping. (Do not...
- Page 36 Pneumatic Directional Control Valves AVENTICS Corporation Solenoid Connectors and Cables Solenoid Connectors for Ceram™, Series 740, CD07™ Valves (DIN 43650-FORM A/ISO 4400 30MM) STRAIN RELIEF CONNECTORS 1/2” CONDUIT CONNECTORS NON-LIGHTED NON-LIGHTED 8941000302* **Part No. R432013747 Part No. R432015626 Part No. R432015781** (Old Part No.
- Page 37 No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its authorized service facilities.
- Page 38 Pages from SC-200 2016-04 online version. Subject to change. Printed in USA. © AVENTICS Corporation This document, as well as the data, specifications and other information set forth in it, are the exclusive property of AVENTICS. It may not be reproduced or given to third parties without its consent. SHOP ONLINE at www.airlinehyd.com...