Summary of Contents for Backyard Play Systems 4367
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2692-RF - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information Call our toll-free number: 1-866-437-0784 April through October M - F 8:00 AM to 6:00 PM EST...
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2692-RF 02/01/2018 Model 4367, 4118, Backyard Play Systems Customer Service 4332, 4333, 6351, 1-866-890-2211 Playset 1000 Ternes Drive 6352, 6371 Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - - BEFORE YOU BEGIN - Tools Required Adult Assistance required First...
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ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.
SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset has been designed for use by a maximum of 10 occupants at one time having a combined weight of 1,050 pounds. (This weight does not include occupants in the sandbox area.) ...
MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required.
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PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
PLAYSET ORIENTATION *Hint* Throughout this manual references made to the Left Side, the Right Side, the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly. BACK SIDE RIGHT SIDE FRONT SIDE LEFT SIDE...
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IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Use a 3/16” drill bit for all 5/16” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly.
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W O O D P A R T S L I S T 1 x 3-3/8 x 45-1/8" 3/4 x 3-3/8 x 45-1/8" 1-3/8 x 3-3/8 x 18" 1-3/8 x 3-3/8 x 51" 2968-CC 2970-CC 2899-CC 1 x 3-3/8 x 45" 3/4 x 2-1/2 x 45-1/8"...
PLAYSET SET-UP SAFETY AREA BACK SIDE 6' SAFETY AREA 30'- 2" 13'- 4" 18'- 2" SWING 20'- 4" 26'- 8" 8'- 4" SLIDE HEIGHT 10'- 2" ROCK WALL 13'- 4" 6' SAFETY AREA FRONT SIDE PLAYSET SET-UP WITH MONKEY BARS SAFETY AREA BACK SIDE 30'- 2"...
FORT CORNER POSTS 3" Lag Bolt 2954-CC Lock Washer Flat Washer Flush Note hole location. 3-3/4" Hex Bolt Lock Washer Hole for Climbing Rope Flat Washer 2-1/2" Wood 2968-CC Flush Screw 3/4 x 3-3/8 x 45-1/8" 47-1/4" 12-5/8" Flush 2899-CC T-Nut 90°...
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FORT FRAME BRACING 3/4 x 3-3/8 x 45-1/8" 2973-CC Note hole location. Ensure all bracing is 1 x 3-3/8 x 45-1/8" square before installing 2899-CC wood screws. 2-1/2" Wood Screw 3/4 x 5-3/8 x 45-1/8" Flush 2969-CC Flat Washer Flat Washer Lock Nut Flush 5"...
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FORT BOTTOM FRAME BRACE FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE. 2-1/2" Wood Screw 3/4 x 5-3/8 x 45-1/8" 90° 2969-CC Flush Align brace with pre-drilled holes. Ensure all bracing is square before Flush installing wood screws. FORT CONNECT FRAME SECTIONS ENSURE THESE Align braces with pre-drilled holes.
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FORT DECK CLEAT 3/4 x 2-1/2 x 45" 2516-CC Flush 2-1/2" Wood Screws Flush FORT SLIDE BLOCK Note this rope-hole location Center slide block (2490-CC) between 3x3 posts 1-1/2 x 2-1/2 x 24" 2" Wood 2490-CC Screws Flush 2490-CC Flush...
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FORT DECK PLANKS Flush with post. 3/4 x 5-3/8 x 44-7/8" 2961-CC 2-1/2" Wood Screws evenly spaced 30 mm Wood Screws Flush (In center of planks) FORT DECK PLANKS 3/4 x 3 x 38-7/8" 2962-CC 2-1/2" Wood Screws Flush along outer edge 30 mm Wood Screws...
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FORT DECK SUPPORT 2" Wood Screws 1-3/8 x 3-3/8 x 18" (2" screws into deck frame) 2970-CC 2" Wood Screws from inside Flush to Flush inside of 3x3 2" Wood Screws 3" Wood Screws (3" screws into 3x3 posts) 3" Wood Look for pre drills Screws FORT...
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FORT SWING BEAM SUPPORT Note this rope-hole location 6" Carriage Bolt Torque Washer Small Holes UP Flat Washer 6" Carriage Bolt Lock Nut SET ON RAIL 2505-CC 3 x 3 x 45-1/8" Flat Washer Lock Nut Torque Washer FORT ROOF FRAME 2-1/2"...
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STOP! STOP! IN THE NEXT STEP YOU WILL INSTALL THE RAFTER ASSEMBLY ACCORDING TO THE TYPE OF ROOF YOU HAVE (EITHER WOOD ROOF OR CANOPY). PLEASE REFER TO THE CORRECT ASSEMBLY.
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ROOF FRAME FOR CANOPY Orient 2963-CC so that pre-drilled holes at the top are vertical. If the holes are not vertical, rotate the board. Secure 2964-CC and 2963-CC using 3" screws. Look for Pre-Drill at end of 2963-CC 1 x 3-3/8 x 40-1/2" 2963-CC 3"...
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ASSEMBLE STEP LADDER 2-1/2" Wood Screws 1-3/8 x 3-3/8 x 51" 2522-CC 1-3/8 x 3-3/8 x 51" 2521-CC Flush to front face. Back side 2524-CC of ladder 1 x 3-1/2 x 15-3/8" ROCK WALL ASSEMBLE Rail (1826-CC) may have full or partiallly pre-drilled holes. Align screws with the pre-drilled holes in rails (1826-CC).
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ROCK WALL ASSEMBLE Place planks onto rails (1826-CC and 2521-CC) as shown. If rails are fully pre-drilled, align all planks and screws with pre-drills. If rails are not pre-drilled, install planks fl ush to each other. Secure planks using 2-1/2" wood screws. 3/4 x 5-3/8 x 23-3/4"...
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ROCK WALL ASSEMBLE 5/16" T-Nut 5/16 x 1-1/2" Button Head Screw L-Bracket 5/16" Lock Washer 5/16" Flat Washer 2412 ROCK WALL INSTALL Flush Align ladder with inside of post and top of cross brace and mark holes.
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ROCK WALL INSTALL FRONT SIDE Rock Wall SEE PAGE 7 Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit. ROCK WALL INSTALL FRONT SIDE Rock Wall 5/16" T-Nut...
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INSTALL ROCK WALL Flush with 3/4 x 3-3/8 x 17" angle. 2965-CC Flush with angle. 2-1/2" Wood screws ROCK WALL INSTALL 5/16" Flat Washer Secure middle brace with (2) 5/16" Lock Washer 2-1/2" Wood Screws from behind. 5/16" x 1-1/4" Button Head Screw BEGIN HERE...
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INSTALL ANGLE BRACE Pre drill 3/16" pilot hole 2-1/2" Wood Screws 3/4 x 5-3/8 x 23-3/4" Flat Washer 2" deep for 4" lag bolt. 2950-CC Lock Washer 2966-CC: Flush 4" angle to inner Lag Bolt corner of 3x3 post Flush 1-3/8 x 3-3/8 x 47-3/4"...
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SWING BEAM SWING HANGERS Swing Hanger Bolt must protrude at least Place Cap on threads after tightening TWO Threads beyond Lock Nut. 3-3/8 x 5-3/ x 95" 2502-CC IMPORTANT! 2 Threads MIN. Use a socket wrench to tighten Lock Nut securely against washer.
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A - FRAME ASSEMBLE T-Nut x2 2525-CC 3 x 3 x 95" Rotate 2525-CC 180 after installing T-Nuts. A - FRAME ASSEMBLE 3-3/4" Hex Bolt Lock Washer Flat Washer 2-1/2" Wood Screws 2978-CC 1 x 3-3/8 x 68-1/2" Pre-installed T-Nuts are underneath.
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SWING BEAM ANGLED PLATES 3-3/8 x 5-3/8 x 95" DO NOT FULLY TIGHTEN 2502-CC CARRIAGE BOLTS AT THIS TIME Flat Washer Lock Nut 2448 4-1/2" Carriage Bolt NOTE: You may need to tap bolts with hammer to get though holes. 2447 Clean all debris from bolt threads before installing lock nuts...
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SWING BEAM ASSEMBLE Align holes and insert carriage bolt. Repeat where arrows are shown. NOTE: You may need to tap bolts with hammer to get though holes. Clean all debris from bolt threads before installing lock nuts 3-3/4" Carriage Bolt DO NOT FULLY TIGHTEN Flat Washer CARRIAGE BOLTS AT THIS TIME...
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SWING BEAM INSTALL Position swing beam assembly resting 8-1/2" Carriage Bolt upon plate and align with holes. 6-1/2" Carriage Bolt Torque Washer 2485 Flat Washer NOTE: You may need to tap bolts Lock Nut with hammer to get though holes. Clean all debris from bolt threads before installing lock nuts SWING BEAM...
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BALUSTERS FORT Install end-balusters fi rst, 3-1/4" 3-1/4" 3/4" 3-1/4" 3/4" from upright. 3-1/4" 3/4" 3/4" 3/4" 3/4" 30 mm Wood Screws 2523-CC 5/8 x 3-1/4 x 29-3/4" Flush BALUSTERS FORT Center fi rst spacer and install balusters. CENTER 3-1/4" 3-1/4"...
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BALUSTER SUPPORTS FORT 3/4 x 3-3/8 x 12" 2975-CC 2-1/2" Wood Screw Flush at corner 2" Wood Screws into deck board ends BALUSTERS FORT Install end-balusters fi rst, fl ush with inside of posts. 30 mm Wood Screws 5/8 x 3-1/4 x 29-3/4" 2523-CC Flush Flush...
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ROOF NOTICE IF YOU HAVE THE WOOD ROOF OPTION REFER TO THE END OF THE MANUAL AT THIS TIME. IF YOU HAVE THE VINYL CANOPY ROOF CONTINUE AS FOLLOWS. VINYL ROOF FRAME 1-1/2 x 3-1/2 x 47-1/8" 2-1/2" Wood Screws 2971-CC Flush 3/4"...
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CANOPY INSTALL 2939 End Rail 3/4" Pan Head Screw (x10) 3/16" x 1" Fender Washer (x10) Install screws through hem for strength. Fold tarp under canopy end rail.
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SWINGS INSTALL Attach Playset Plaque using one 1" philips head screw (provided) at each corner of plaque. SA 4220 WS 1501 TRAPEZE WS 4885 WS 4885 SWING SWING 53" Adjust chains at Top 8" 8" Minimum when occupied. Adjust chains at Top.
STEERING WHEEL INSTALL Install WS 4412 inside fort. Flat Washer 1-1/2" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS. Steering Wheel Cap WS 4412 TELESCOPE INSTALL Telescope and Bracket 1. Position Mounting Bracket in desired location (any Top Rail). WS 4610 2.
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INSTALL STAKES 1-1/2" Lag Bolts Flat Washers Metal Anchor Straps Metal Anchor Straps Flat Washers SWING 1-1/2" BEAM Lag Bolts SIDE WS 4521 WS 4521 Install stakes into 3 x 3" uprights. Locate stakes as shown. Make sure all base pieces and uprights are resting flat on the ground.
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SLIDE INSTALL Locate Slide centered in the opening between Balusters on the FRONT SIDE of the Tower. 1-3/4" Pan Head Wood Screw x3 2654 3/4" Pre-drill 1/8" pilot holes through Slide at dimples, CENTER CENTER through deck planks, and into lower slide support. Ensure screws are installed through deck planks.
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CLIMBING ROPE INSTALL OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. Step 1 Feed top of Climbing Rope through front of Upper Rail (2968-CC) and tie a double knot on the back side ( Fig. 1) Step 2 Feed lower end of Climbing Rope through hole in Rock Wall board (2974-CC) and tie...
SAFETY HANDLES INSTALL WS 4410 1-1/2" Lag Bolt Flat Washer DO NOT OVER-TIGHTEN LAG BOLTS. ACCESSORIES NOTICE IF YOU HAVE MONKEY BAR OR ACTIVITY TABLE REFER TO END OF THE MANUAL AT THIS TIME.
Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
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Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.
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2694-RF - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information Call our toll-free number: 1-800-890-2211 April through October M - F 8:00 AM to 6:00 PM EST...
2694-RF 01/29/2018 Model 4185, Backyard Play Systems Customer Service 4332, 4333, 4334, 4335, 1-866-890-2211 6246, 6351, 1000 Ternes Cedar Roof Accessory 6352, 6353, Monroe, MI 48162 6354, 6371 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - Tools Required Adult Assistance required First...
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W O O D P A R T S Roof Slat Top 5/8 x 5-1/8 x 51-1/8" 2987-CC 5/8 x 5-1/2 x 51-1/8" Roof Slat Mid 2989-CC 5/8 x 5-1/8 x 51-1/8" Roof Slat Bottom 2988-CC 5/8 x 5-1/2 x 13-3/16" 5/8 x 1-1/2 x 20-3/8"...
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ROOF FRAME INSTALL 1 x 3-3/8 x 47-1/8" Flush 2-1/2" Wood Screws 2971-CC 3/4" 2972-CC 3/4 x 3-3/8 x 47-1/8" Pre-drill 1/8" x 1" deep for screws to avoid splitting. SUN DECORATION INSTALL Pre-drill 1/8" pilot holes. 5/8 x 5-1/2 x 13-3/16" 2992-CC 2500-CC 1-3/4"...
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SUN DECORATION INSTALL Install 2991-CC centered and flush using two 30 mm screws as shown. Measure and mark rafter as shown. Install two 2990-CC's between marks using two 30 mm screws. 5/8 x 2 x 20-3/8" 2991-CC Flush at top. 5/8 x 2 x 15-1/8"...
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ROOF PLANKS INSTALL Center 2987-CC roof boards on rafters. Ensure equal overhang on both sides; about 1". 1-5/8" Wood Screws 5/8 x 5-1/8 x 51-1/8" 2987-CC 1" 1" Maintain 47-1/8" dimension between rafters. 47-1/8" Flush at peak. ROOF PLANKS INSTALL 1-5/8"...
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ROOF PLANKS INSTALL 1-5/8" Wood Screws 5/8 x 5-1/2 x 51-1/8" 2989-CC BEGIN HERE 5/8 x 5-1/2 x 51-1/8" 2989-CC 2988-CC 2988-CC 5/8 x 5-1/8 x 51-1/8" 5/8 x 5-1/8 x 51-1/8" DORMER ASSEMBLE Align brace of 3181-CC fl ush with right frame of 3182-CC. Ensure fl ush at peak, all along edge and at corner. Attach 3181-CC using #8 1-5/8"...
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DORMER ASSEMBLE Align brace of 3180-CC fl ush with left frame of 3182-CC. Ensure fl ush at peak, all along edge and at corner. Attach 3180-CC using #8 1-5/8" screws into middle of 3182-CC left frame. Flush Flush 3182-CC 1-5/8" Wood Screws Pre-drill 1/8"...
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Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
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Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.
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2695-RF - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! IMPORTANT: THIS MANUAL SUPERSEDES THE MANUAL PACKED IN YOUR KIT. USE IT TO ASSEMBLE YOUR MONKEY BARS! NOTE: YOU MAY HAVE EXTRA FASTENERS AFTER FINISHING ASSEMBLY.
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2695-RF 10/24/2017 Model 34037 Backyard Play Systems Customer Service 1-866-890-2211 1000 Ternes Monkey Bar Accessory Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - Tools Required Adult Assistance required First... Assistance is necessary to handle, Socket Set Check with your homeowner’s association before...
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M O N K E Y B A R P A R T S L I S T End Ladder Angle Brace Anchor 1-3/8 x 3-3/8 x 57" 2983-CC WS 4522 End Ladder Bottom Support 1-3/8 x 3-3/8 x 80-1/2" 2985-CC Top Ladder Rail Support 1-3/8 x 3-3/8 x 78"...
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M O N K E Y B A R H A R D W A R E - NOTICE - Depending on your playset model, you will have extra hardware left over. 3/8" FLAT WASHER 3/8" x 1-1/2" 3/8" T NUT BUTTON HD.
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MONKEY BAR METAL PARTS 18-1/2" 21-1/2" Flat Metal Bracket L-Bracket Top Rung End Rung 2023 2084 PF 4972 PF 3297 FASTENERS FOR METAL RUNGS 2-1/2" Lock Flat 1/4" Washer Washer Pan Head Screw Space intentionally left blank.
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PLAYSET ORIENTATION BACK SIDE 6' SAFETY AREA REFER TO PLAYSET RIGHT SIDE LEFT SIDE INSTRUCTION MANUAL FOR SAFETY AREA 6' SAFETY AREA FRONT SIDE TOP RAIL MONKEY BARS 1" x 18-1/2" 1-3/8 x 3-3/8 x 78" 2-1/2" Pan Head Screw PF 4972 2984-CC 1/4"...
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END RAIL ASSEMBLY 1-3/8 x 3-3/8 x 81-1/16" 2-1/2" Pan Head Screw 1 x 21-1/2" 2986-CC PF 3297 1/4" Lock Washer Flat side against wood. Align with pre-drilled holes ASSEMBLY TOP RAIL / BRACKETS 1-3/8 x 3-3/8 x 78" Flat Washer 2984-CC Lock Washer 2023...
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END LADDER / TOP LADDER ASSEMBLY END RAIL Flat Washer Lock Washer 1-1/2" Button Head Screw T-Nut 3-1/4" Hex Bolt TOP RAIL Lock Washer Flat Washer T-Nut 1-1/2" Button Head Screw Lock Washer Flat Washer Flat Washer Lock Washer 3-1/4" Hex Bolt...
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INSTALL ANGLE BRACES / BOTTOM SUPPORT Flat Washer (x2) Lock Washer 3-3/4" T-Nut Hex Head Bolt (x2) 1-3/8 x 3-3/8 x 57" 2983-CC 2-1/2" Hex Head Bolt (x2) Lock Washer Flat Washer 4-3/4" Hex Head Bolt (x2) T-Nut 2985-CC 1-3/8 x 3-3/8 x 80-1/2" 2-1/2"...
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MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BAR ASSEMBLY SLIDE SIDE SWING BEAM SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR INSTALL - STEP 1 10" FROM INSIDE OF *Hint – Clamp Monkey Bar Assembly Flush at in place while marking holes.
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MONKEY BAR INSTALL - STEP 2 Drill-Through 3/16" marked locations. Re-Drill through using 7/16" bit from inside fort. MONKEY BAR INSTALL - STEP 3 Flush at Flat Lock Washer T-Nut Washer 1" Hex Bolt (x2)
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INSTALL ANCHOR STAKES Metal Straps 1/4 x 1-1/2" Lag Bolts WS 4522 Flat Washers Install on Bottom Rail. Instructions for anchoring your playset product to the ground. 1. Determine the final location of your playset product. 2. Place the Anchor Stakes adjacent to the base and near the corners of your playset product (at the bottom of the legs on swing sets) and twist the auger-style Anchor Stakes into the ground until only the loop is exposed.
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Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
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Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.
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2696-RF - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information Call our toll-free number: 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST...
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2696-RF 10/24/2017 Backyard Play Systems Model 34033 Customer Service 1-866-890-2211 1000 Ternes Activity Table Accessory Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - Tools Required Adult Assistance required First... Assistance is necessary to handle, Phillips Bit Check with your homeowner’s association before...
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A C T I V I T Y T A B L E P A R T S L I S T 3/4 x 3-3/8 x 20-1/2" 3/4 x 3-3/8 x 14" Seat Board 2980-CC Table Board 2979-CC 3/4 x 3-3/8 x 27-1/4" Upright Brace 2981-CC 3/4 x 5-3/8 x 44-7/8"...
SEAT SUPPORT INSTALL 2" Screws 3/4 x 3-3/8 x 20-1/2" 2980-CC NOTE: THIS SIDE TO SWING BEAM 13-3/8" LEVEL SIDE 13-3/8" Flush TABLE SUPPORT INSTALL 2" Screws 3/4 x 3-3/8 x 14" 2979-CC Flush LEVEL 24-3/8" 24-3/8"...
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UPRIGHT BRACE INSTALL Install (2) 1-1/4" screws into each side. Make sure seat and table supports are level before securing with 1-1/4" screws. 1-1/4" Screws 1" 12-1/2" 3/4 x 3-3/8 x 27-1/4" 2981-CC Flush TABLE AND SEAT BOARDS INSTALL 2" Screw Flush 3/4 x 5-3/8 x 44-7/8"...
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Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
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Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.
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