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Backyard Play Systems 4030 Manual

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This playset product is not intended for public use. It is intended for
residential application and is not warranted for public or commercial use.
For immediate help with assembly or product information
April through October M - F 8:00 AM to 7:00 PM EST
November through March M - F 8:00 AM to 5:00 PM EST
ANTES DE DEVOLVERLO, ¡LLÁMENOS!
Si desea más información sobre el montaje, llámenos sin coste
Abril por octubre M - F 8:00 ESTA a 7:00 P.M. EST
noviembre por marzo M - F 8:00 ESTA a 5:00 P.M. EST
Nuestro personal le proporcionará toda la ayuda que necesite.
- NOTICE -
STOP!
STOP!
¡PARADA!
¡PARADA!
Call Us First!
DO NOT RETURN TO STORE.
call our toll-free number:
1-866-890-2211
Saturday 8:30 AM to 4:30 PM EST
or email:
customerservice@backyardplay.com
Our staff is ready to provide assistance.
adicional alguno al siguiente teléfono:
+1-866-890-2211
el sábado 8:30 ESTA a 4:30 P.M. EST
o correo electrónico:
customerservice@backyardplay.com
2071

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Summary of Contents for Backyard Play Systems 4030

  • Page 1 2071 - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! ¡PARADA! ¡PARADA! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-866-890-2211...
  • Page 2 (This page intentionally left blank.)

  • Page 3: Before You Begin

    2071 01/09/2009 Customer Service Backyard Play Systems 1-866-890-2211 1000 Ternes Playset Model 4030 Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - Tools Required First... Adult Assistance required Assistance is necessary to handle, fit, and Check with your homeowner’s association before...
  • Page 4 (This page intentionally left blank.)
  • Page 5 ASSEMBLY SAFETY and HELPFUL HINTS ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.

  • Page 6: Safety Warnings

    SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset is recommended for children (3) through (11) years of age. Adult supervision is required for children of all ages. Dress children appropriately.

  • Page 7: Maintenance

    MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and accessories. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, retainer rings, acorn nuts, wood screws and swing hangers for tightness and tighten as required.
  • Page 8 PLAYGROUND SURFACING MATERIALS X3.CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head.

  • Page 9: Left Side

    PLAYSET ORIENTATION *Hint - Throughout this manual refer- ences made to the Left Side , the Right Side and the Front of the playset serve as a consistent reminder to help with assembly: LEFT SIDE FRONT SIDE RIGHT SIDE...

  • Page 10: Parts List

    PARTS LIST 2” x 4” x 96” 2” x 4” x 47-7/8” WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1“ x 4”..........3/4” x 3-3/8” .......... 1“ x 6” 3/4” x 5-3/8” 5/4“ x 4”..........1” x 3-1/2” 2” x 4” x 69-1/2 2”...
  • Page 11 Swing Beam Flat Plate Swing Beam Bent Plate -R Swing Beam Bent Plate -L SB-1 SB-2 Spring Clip Swing Hanger Plastic Hole-Plug Angled Trapeze Bar Sling Swing Plaque Climbing Rocks Tent Tarp Rope Slide Safety Handle...
  • Page 12 A C T U A L S I Z E S H O W N 3/8” LAG BOLT WOODSCREWS x72 x45 x149 1-1/4” 1-5/8” 2” 2-1/2” 3” 3” 3-1/2” 4” 1/4” SAFETY HANDLE HDW. 3/8” FLAT WASHER TRUSS HEAD SCREW 1-1/2”...
  • Page 13 A C T U A L S I Z E S H O W N 4” 5” 5-1/2” 7” 10” 3/8” 3/8” 3/8” 3/8” 3-1/2” 3” 2-1/2” 3/8” HEX HEAD BOLTS 3/8” 3/8” 3/8” 3/8”...
  • Page 14 SET-UP ORIENTATION BACK SIDE 6’ SLIDE SWING 29’ LEFT SIDE RIGHT SIDE 6’ 6’ ROCK WALL 6’ 27’ IF BASE KIT 32’ WITH ADDED MONKEY BAR OPTION FRONT SIDE PARTS LAYOUT FORT *IMPORTANT! P-2 (x8) Lay Out Corner Posts as shown LEFT SIDE Orient the 2-holes of P3 UP if you have the...
  • Page 15 FORT CORNER POSTS / FLOOR SUPPORTS MURO POSTERIOR LEFT SIDE HARDWARE D x2 Flat Washer BAG 1 Lock Washer D x2 T-Nut 3/8” x 5-1/2” Hex Bolts RIGHT SIDE CORNER POSTS / FLOOR FORT Decking Screws Pattern LEFT SIDE HARDWARE L x4 BAG 1 Align two left-side and...

  • Page 16: Side Walls

    SIDE WALLS FORT Flush ” P-5 (x2) 35-1/4” 35-1/4” 2” 2” 1-1/4” Wood Screws HARDWARE CENTER BAG 1 IMPORTANT! If you have the Tower & Bridge option, refer to the Tower & Bridge manual for instructions to build SIDE WALLS. SIDE WALLS FORT Use P-5 as a 3-1/4”...

  • Page 17: Upper Arms

    SIDE WALLS FORT P-5 x4 LEFT SIDE Flush 1-1/4” Wood Screws Flush 1-1/4” Wood Screws x 16 Use two (2) 3” Wood Screws. HARDWARE Flush BAG 1 RIGHT SIDE FORT UPPER ARMS LEFT SIDE 4” Hex Bolt 4” Hex Bolt Lock Washer Flat Washer RIGHT SIDE...
  • Page 18 FORT INSTALL LEGS * Note - 5-1/2” Hex Bolt For Safety two people are required to carefully roll fort over. Plastic 5“ Hex Bolt Angled Plug Plastic LEFT SIDE Angled Plug 5” Hex Bolt 5-1/2” Hex Bolt with Lock washer and T-Nut Flat Washer T-Nut...
  • Page 19 BOTTOM SUPPORTS FORT TOP VIEW LEFT SIDE Hex Bolt T-Nut Lag Bolt 3-1/2” Lag Bolt T-Nut T-Nut 3-1/2” Lag Bolt HARDWARE BAG 1 Lock Washer T-Nut RIGHT SIDE 4” Hex Bolt Flat Washer Deck / Tire SUPPORT FORT LEFT SIDE HARDWARE BAG 1 Install...
  • Page 20 INSTALL LEGS FORT * Note - For Safety two people are required to carefully roll fort over. Remove and re-insert each 5-1/2” Hex Bolt (one at a time) through the holes from the opposite direction - this time using a Lock Washer, Flat Washer and T-Nut Install And Tighten Into T-Nuts At This Time.

  • Page 21: Back Side

    FORT STEP LADDER Angled End 2-1/2” Wood Screws (x 20) HARDWARE BAG 2 Back side Back Front of ladder FORT STEP LADDER Position assembled Step Ladder under Deck End Board (L) and against Inner Foor Support (B). Temporarily attach Ladder with one 3”...
  • Page 22 FORT STEP LADDER 1-5/8” Screws (x3) 3” Wood Screws Lock Washer T-Nut Position Ladder Top Block (S) beneath Deck End Board (L). Attach with three 1-5/8” Wood Screws as shown. When installed, front edge of Ladder Flat Top Block (S) should be flush with HARDWARE Washer top of Step Ladder.
  • Page 23 FORT TENT VERTICAL SUPPORTS LEFT SIDE If installing Monkey Bar option *Note: Align T-4 Proceed to Monkey Centered with Pre-Drilled Bar Instructions. holes in Tent Side Rail (PA-3) *Note: Bottom end of T-4 rests on Deck Floor 2-1/2” Wood Screws (x4) 1-5/8”...

  • Page 24: Angle Brackets

    SWING BEAM SWING HANGERS U x6 3“ Lag Screw SWING (x24) HANGER Lock Washer (x24) HARDWARE BAG 3 Flat Washer (x24) SWING BEAM ANGLE BRACKETS 3-1/2” Hex Bolt 3-1/2” Hex Bolt SB-1 Flat Washer Flat Washer SB-2 Flat Washer Flat Washer Lock Nut Lock Nut HARDWARE...
  • Page 25 SWING BEAM INSTALL LEGS Temporary Support Recommended SWING BEAM INSTALL LEGS --- DO NOT FULLY TIGHTEN LOCK NUT AT THIS TIME --- (See Fig. 1 below). Acorn Nut Lock Nut Flat Washer Plastic Angled Plug Plastic Angled Plug Flat Washer 7”...
  • Page 26 INSTALL LEGS SWING BEAM Lift up A-Frame Legs and Swing Beam to form a 90 degree angle. Try not to let the A-Frame Legs spread apart too far. You may want to snug-up the lock nut at this time, but do not fully tighten yet. (Continued...) Fig.
  • Page 27 INSTALL POSITION SWING BEAM SUPPORT SWING BEAM SUPPORT INSTALL TO BEAM Flat Washer Acorn Nut 10” Hex Bolt T- Nut Lock Nut Flat Washer Flat Washer 4” Hex Bolt 4” Hex Bolt Flat Washer Lock Nut Flat Washer HARDWARE BAG 3...

  • Page 28: Swing Beam Assembly

    SWING BEAM ASSEMBLY INSTALL * USE CARE WHEN INSTALLING SWING BEAM ASSEMBLY RIGHT SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP SWING BEAM ASSEMBLY INSTALL - STEP 1 Flush *Hint – Clamp part K-1 in place while marking holes RIGHT SIDE...
  • Page 29 SWING BEAM ASSEMBLY INSTALL - STEP 2 Drill 9/16" holes through at marked locations Confirm Holes are in line RIGHT SIDE SWING BEAM ASSEMBLY INSTALL - STEP 3 T - Nut Add extra Flat Washers if bolt HARDWARE threads protrude past T-Nuts. BAG 3 Flat Washer...
  • Page 30 INSTALL A-FRAME CROSS BRACE HARDWARE BAG 3 Add extra Flat Washers if bolt threads protrude past T-Nuts. T-Nut Flat Washer Lock Washer 4” Hex Bolt ROCK WALL ROCK HARDWARE (x 11) 41” centered Place and align parts P1 parallel on ground. *Hint: Number the order of each part (PA-6) for correct re-orientation, top to bottom.
  • Page 31 ROCK WALL LAY OUT PARTS - ROCK LOCATIONS After marking Rock positions, remove Rocks and drill 1/4” holes through Rock Wall Deck Boards using the marked hole locations. INSTALL T-NUTS ROCK WALL Turn all eleven P1 panels over (lay on a soft but firm surface). Pound in 1/4”...
  • Page 32 ROCK WALL LAY OUT PARTS - ROCK LOCATIONS ROCK HARDWARE 1/4” x 1-1/2” Hex Head Bolts 1/4” Lock Washers 1/4” Flat Washers Return panels to face up position. Align Climbing Rocks back into position over their holes. T-Nuts ROCK WALL INSTALL 2-1/2”...

  • Page 33: Rope Ladder

    ROPE LADDER ASSEMBLE & INSTALL Step 1 Feed Ropes up through holes in Upper Rope Arm ( I ) and tie a double knot. 21-1/2” Step 2 Slide one Ladder Rung ( LR ) up the Ropes and tie a single knot in each rope. Repeat this step four more times with remaining Ladder Rungs.
  • Page 34 INSTALL CLIMBING ROPE OPTIONAL: Tie several single knots in locations to allow logical hand-grab points Step 1 Feed top of Climbing Rope through front of Upper Rope Arm ( I ) and tie a double knot on the back side ( Fig.
  • Page 35 INSTALL TENT TARP Secure Tent Tarp at Eight Areas as shown, equal distance apart End Rail on inside of each Tent Frame End Rail (T-2). Install screws through hem for strength. 3/4” Truss Head Screw (x8) 1/4” x 1” Fender Washer (x8) HARDWARE BAG 2...
  • Page 36 INSTALL SWINGS SWING HANGER PLAQUE Clip a Spring Clip at the end of each Swing and Trapeze chain. Then, using the Spring Clips, attach the Swings and Trapeze to the swing brackets on the swing beam, as shown below. Attach Playset Plaque using One 1”...
  • Page 37 STAKES HARDWARE Stakes Flush with TOP of H BAG 4 STAKE STAKE STAKE P x2 2-1/2” Wood Screws (x4) STAKE STAKE STAKE Pound in Stakes (P) at 45 degree angle. Stakes Flush with Make sure all base pieces, uprights and slide SIDES of F are resting flat on the ground.
  • Page 38 SLIDE SLIDE MOUNT INSTALL 1-5/8” Wood Screw (x2) 1-3/4” Flush Position Slide Mount beneath Deck End Board. Attach with two 1-5/8” Wood Screws as shown. 4” 14” Part P-8 is Flush with B (Fort Floor Support) HARDWARE BAG 4...
  • Page 39 SLIDE MEASURE Flush 3-3/4” Slide SLIDE DRILL Drill 1/8” holes at both dimples through Slide and L into P-8 (1 inch deep) Slide...

  • Page 40: Mounting Screws

    SLIDE MOUNTING SCREWS 2-1/2” Pan Head Wood Screw ( x2) 1/4” x 1” Fender Washer ( x2) HARDWARE BAG 4 SLIDE SURFACING MATERIAL Apply Surfacing Material at recommended depth, or deeper.

  • Page 41: Safety Handles

    SAFETY HANDLES INSTALL Attach Left and Right Safety Handles to the left rail of Step Ladder with two 1/4” x 1-1/2” Lag Bolts through Flat Washers. Attach third Safety Handle as shown. The height of the handles is to be determined by the customer - depending on the age of the child, etc.
  • Page 42 ROPE LADDER BOTTOM SUPPORT GUSSETS INSTALL HARDWARE 4” Lag Screw BAG 4 Lock Washer 1/8” Pre-Drill Flat Washer 3-1/2” Lag Screw Flat Washer Lock Washer...

  • Page 43: Warranty

    4. Woodguard TM is warranted for ten years. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
  • Page 44 Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.

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