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Backyard Play Systems 4055 Manual

Bridge, tower & sandbox
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This playset product is not intended for public use. It is intended for
residential application and is not warranted for public or commercial use.
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
customerservice@backyard-play.com
Our staff is ready to provide assistance.
ANTES DE DEVOLVERLO, ¡LLÁMENOS!
Si desea más información sobre el montaje, llámenos sin coste
adicional alguno al siguiente teléfono:
customerservice@backyard-play.com
Nuestro personal le proporcionará toda la ayuda que necesite.
- NOTICE -
STOP!
STOP!
¡PARADA!
¡PARADA!
Call Us First!
call our toll-free number:
1-866-890-2211
or email:
+1-866-890-2211
o correo electrónico:
2069

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Summary of Contents for Backyard Play Systems 4055

  • Page 1 2069 - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! ¡PARADA! ¡PARADA! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-866-890-2211...
  • Page 2 (This page intentionally left blank.)

  • Page 3: Before You Begin

    2069 02/16/2009 Customer Service Backyard Play Systems 1-866-890-2211 Bridge, Tower & Sandbox 1000 Ternes Model 4055 Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - Tools Required First... Adult Assistance required Assistance is necessary to handle, fit, and Check with your homeowner’s association before...
  • Page 4 (This page intentionally left blank.)
  • Page 5 ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.

  • Page 6: Safety Warnings

    SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset is recommended for children (3) through (11) years of age. Adult supervision is required for children of all ages. Dress children appropriately.

  • Page 7: Maintenance

    MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and accessories. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, retainer rings, acorn nuts, wood screws and swing hangers for tightness and tighten as required.
  • Page 8 PLAYGROUND SURFACING MATERIALS X3.CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head.
  • Page 9 PLAYSET ORIENTATION *Hint - Throughout this manual refer- ences made to the Left Side , the Right Side and the Front of the playset serve as a consistent reminder to help with assembly: RIGHT SIDE BACK SIDE FRONT SIDE LEFT SIDE...

  • Page 10: Parts List

    PARTS LIST 5/4” x 6” x 23-1/2” 5/4” x 4-1/2”x 38-1/2” WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1“ x 4”..........3/4” x 3-3/8” .......... 1“ x 6” 3/4” x 5-3/8” 5/4“ x 4”..........1” x 3-1/2” 1-3/8” x 3-3/8” x 34-7/8” 5/8”...
  • Page 11 A C T U A L S I Z E S H O W N 3/8” HEX HEAD BOLTS #2 SQUARE DRIVE BIT 1-1/2” 2-1/2” 3” 3/8” 4” 5-1/2” 3/8” 3/8” 4” 3” 3/8” x100 3” x155 2-1/2” 3/8” LAG BOLTS 1-5/8”...
  • Page 12 SET-UP ORIENTATION BACK SIDE 6’ SLIDE TOWER SWING 29’ 6’ 6’ LEFT SIDE RIGHT SIDE ROCK WALL 6’ 32’ FRONT SIDE FORT BEGIN HERE *IMPORTANT! Do not install these four Balusters (P-5). They will be used for the Tower and Bridge option. RIGHT SIDE BACK SIDE LEFT SIDE...
  • Page 13 TOWER T-NUTS MURO POSTERIOR Install T-Nuts BEFORE Eventual parts shown assembling Tower. for positioning only T-Nut x10 (don’t install yet!). T-Nuts should be installed toward the INSIDE of Tower legs (TN). After installing all T-nuts, rotate each TN end-over-end lengthwise, as shown. IMPORTANT! Orient both parts TN as shown for T-nut installation.
  • Page 14 TOWER T-NUTS Install T-Nuts BEFORE assembling Tower. Eventual parts shown for positioning only (don’t install yet!). T-Nuts should be installed toward the INSIDE of Tower legs (TN). T-Nut x10 IMPORTANT! Orient both parts TN as shown for T-nut installation. Pay close attention to hole locations! After installing all T-nuts, rotate each TN end-over-end...
  • Page 15 TOWER ASSEMBLE Flat Washer Lock Washer 4” Hex Bolt TOWER ASSEMBLE Get a helper to steady the Tower Frame during this step. LEFT SIDE Flat Washer Lock Washer 4” Hex Bolt FRONT SIDE...

  • Page 16: Front Side

    TOWER ASSEMBLE 3” Wood Screw x4 FRONT SIDE 4” Hex Bolt x4 Flat Washer Lock Washer TOWER ASSEMBLE LEFT SIDE FRONT SIDE 4” Hex Bolt Flat Washer Lock Washer...

  • Page 17: Left Side

    TOWER FRAME 3” Wood Screws x4 FRONT SIDE Flush 17-3/8” LEFT SIDE 17-3/8” Flush TOWER DECK Center between TN and TN BACK SIDE 4-1/4” 2-1/8” Install this panel first. 2-1/2” Wood Screws FRONT SIDE...

  • Page 18: Back Side

    TOWER DECK 2-1/2” Wood Screws FRONT SIDE TL x6 (spaced evenly) (pre-installed BACK SIDE and centered) BRIDGE DECK FRONT SIDE Flat Washer Pre-Installed T-Nut Lock Washer 1-1/2 Hex Bolt...
  • Page 19 JOIST BRIDGE 1-1/2” Hex Bolt Lock Washer Angle Bracket Flat Washer Flush Flush T-Nut BRIDGE DECK Center Tent Upright Corner Post 1-11/16” 19” Center between Corner Post and Tent Upright.
  • Page 20 BRIDGE JOIST Flush 7/16” Drill Through T-Nut Flat Washer Lock Washer 1-1/2” Hex Bolt BRIDGE JOIST Flush T-Nut 1-1/2” Hex Bolt Lock Washer Flat Washer T-Nut...

  • Page 21: Tower & Bridge

    BRIDGE DECK 2-1/2” Wood Screws TJ x7 Flush all panels. Install First TOWER & BRIDGE RAILING 4” Hex Bolt x6 Lock Washer Flat Washer...
  • Page 22 CORNER SUPPORT TOWER BACK SIDE T-Nut Flat Washer Lock Washer 2-1/2” Hex Bolt TOWER & BRIDGE RAILING FRONT SIDE Flat Washer Lock Washer 2-1/2” Hex Bolt Flat Washer Lock Washer 4” Hex Bolt...
  • Page 23 BRIDGE RAILING Mark Bracket Holes. Align Bracket Hole with hole. Hole to hole 19” 1-11/16” Aligned RAILING BRIDGE 7/16” Drill Through T-Nut T-Nut...
  • Page 24 RAILING BRIDGE Flat Washer Lock Washer 1-1/2” Button Head Screw BRIDGE RAILING 1-1/2” Button Head Screw Lock Washer Angle Bracket Flat Washer Flush T-Nut...
  • Page 25 BRIDGE INSTALL T-Nut Flat Washer Lock Washer Flush 1-1/2” Button Head Screw 3” Wood Screw x2 BALUSTERS INSTALL 3-1/4” 3-1/4” 3-1/4” 6-1/4” 3-1/4” 28-1/4” 6-1/4” 5/8” 1-5/8” Wood Screws Use P-5 as 3-1/4” spacer after installing first baluster.
  • Page 26 BRIDGE BALUSTERS INSTALL 3-1/4” 6-1/4” 5/8” 3-1/4” BACK SIDE 7-1/2” 3-1/4 5/8” 1-5/8” Wood Screws BALUSTERS INSTALL 1-5/8” Wood Screws Flush 3-1/4” 3-1/4” 3-1/4” 5/8”...
  • Page 27 STEP LADDER ASSEMBLE 3” Wood Screws x 20 Back side of ladder STEP LADDER INSTALL Flat Washer Lock Washer 3” Hex Bolts LEFT SIDE...
  • Page 28 STAKES INSTALL 2-1/2” Wood Screws SAND BOX SEATS INSTALL 3” Wood Screws...

  • Page 29: Hand Grips

    GUSSETS INSTALL G-2 x4 3” Lag Screw Lock Washer Flat Washer 4” Lag Screw into Tower Leg (TN). HAND GRIPS INSTALL Metal Handrail Flat Washer Lock Washer Pre-Installed 1-1/2” Button Head T-Nuts Screws x2 1-1/2” Lag Screws x4 9” Hand Grip x2 Flat Washer...
  • Page 30 SANDBOX NOTES Use only specific sand approved for use in sandboxes (Playsand, etc.). Sandbox requires 550 lbs. of sand for 4 inch deep coverage and 800 lbs. of sand for 6 inch deep coverage. We recommend (and sell) Sandbox Covers. Keep sandbox covered when not in use to avoid contamination due to animals.

  • Page 31: Warranty

    4. Woodguard TM is warranted for ten years. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
  • Page 32 Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.

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