1. Manuals
  2. Brands
  3. Backyard Play Systems Manuals
  4. Play Sets & Playground Equipment
  5. 4105
  6. Instruction manual

Backyard Play Systems 4105 Instruction Manual

Playset
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
2054
- NOTICE -
This playset product is not intended for public use. It is intended for
residential application and is not warranted for public or commercial use.
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll-free number:
1-866-890-2211
April through October M - F 8:00 AM to 7:00 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST
or email:
customerservice@backyard-play.com
Our staff is ready to provide assistance.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 4105 and is the answer not in the manual?

Questions and answers

Related Manuals for Backyard Play Systems 4105

Summary of Contents for Backyard Play Systems 4105

  • Page 1 2054 - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-866-890-2211 April through October M - F 8:00 AM to 7:00 PM EST...
  • Page 2 (This page intentionally left blank.)

  • Page 3: Before You Begin

    2054 04/09/2009 Customer Service Backyard Play Systems 1-866-890-2211 1000 Ternes Drive Playset Monroe, MI 48162 Model 4105 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - - BEFORE YOU BEGIN - Tools Required First... Adult Assistance required Assistance is necessary to handle, fit, and Check with your homeowner’s association before...
  • Page 4 ASSEMBLY SAFETY and HELPFUL HINTS ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.

  • Page 5: Safety Warnings

    SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset is recommended for children (3) through (11) years of age. Adult supervision is required for children of all ages. Dress children appropriately.

  • Page 6: Maintenance

    MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and accessories. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, retainer rings, acorn nuts, wood screws and swing hangers for tightness and tighten as required.
  • Page 7 PLAYGROUND SURFACING MATERIALS X3.CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head.
  • Page 8 PLAYSET ORIENTATION *Hint* Throughout this manual references made to the Left Side , the Right Side, the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly. BACK SIDE RIGHT SIDE LEFT SIDE FRONT SIDE...
  • Page 9 IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly.
  • Page 10 W O O D P A R T S L I S T 2 x 4 x 66-1/8” 2 x 4 x 38-1/2” WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1“ x 4”..........3/4” x 3-3/8” .......... 1“ x 6” 3/4”...
  • Page 11 Swing Beam Flat Plate Swing Beam Bent Plate Swing Beam Top Bracket 2098-B 2106-B 2108-B Swing Hanger Spring Clip L - Bracket 2003 2004 2084-B Trapeze Swing Climbing Rocks 2097-BY 2096-Y 2095-BY Tent Tarp Plaque Safety Handle 2012-BY 2035 2007-Y Metal Handrail Slide Telescope...
  • Page 12 3/8” ACORN NUT 3/8” LOCK NUT 3/8” T - NUT 3/8” 3/8” TRUSS HEAD SCREW 3/8” LOCK WASHER 3/8” FLAT WASHER x124 3/4” 3/8” 3/8” 2-1/2” PAN HEAD SCREW 1/4” x 1” FENDER WASHER 3/16” x 1” FENDER WASHER 1” 1”...
  • Page 13 3/8” HEX HEAD BOLTS 1-1/2” 2-1/2” 3” 3-1/2” 3/8” 3/8” #2 SQUARE DRIVE BIT 3/8” 3/8” WOODSCREWS 3/8” LAG BOLT x100 x100 x150 1-1/4” 1-5/8” 2-1/2” 3” 3” BUTTON HD. 3-1/2” SCREW BUTTON HD. SCREW 2-1/2” 1-1/2” 3/8” 3/8”...
  • Page 14 SET-UP SAFETY AREA BACK SIDE 6’ LADDER 6’ LEFT SIDE RIGHT SIDE 26’ 4” SWING 6’ ROCK WALL SLIDE 6’ 25’ 10” FRONT SIDE SANDBOX FORT 1170-MS Flush 5/4 x 6 x 45-3/8” 1174-MS 5/4 x 6 x 43-3/8” 3” Screws x12 Flush...

  • Page 15: Corner Posts

    FORT CORNER POSTS 1183-MS 2-3/4 x 3-3/8 x 83-7/8” 3” Screws x8 Flush 1174-MS 5/4 x 6 x 43-3/8” FORT CORNER POSTS Flat Washer Lock Washer 3-1/2” Lag Bolt 1” Mark and Pre-Drill 1/4” hole one inch (1”) below upper screw. Do not drill through corner post.
  • Page 16 FORT FLOOR FRAME Center T-Nut x4 35-7/8” 1162-MS 2 x 4 x 45-3/8” 35-7/8” 1163-MS 2 x 4 x 71-3/4” 3” Screws x12 Flush FORT FLOOR FRAME Flat Washer Flat Washer Lock Washer Lock Washer 2-1/2” Hex Bolt 2-1/2” Hex Bolt...
  • Page 17 FORT FLOOR FRAME 2084-B 1/4” !IMPORTANT! Mark L-BRACKET locations at each corner. Ensure 1/4” distance between L-BRACKET and lower edge of frame as shown. FORT FLOOR FRAME Drill-Through 1/4” marked L-BRACKET locations at each corner. Re-Drill through using 1/2” bit from outside of frame at each L-BRACKET hole location.
  • Page 18 FORT FLOOR FRAME T-Nut x8 Pound in T-Nut at each of eight L-BRACKET location holes on outer face of boards as shown. Flat Washer Lock Washer 1-1/2” Hex Bolt FORT DECK PLANKS 5/4 x 3 x 71-3/4” 1173-MS 5/4 x 6 x 71-3/4” 1172-MS evenly spaced Pre-assemble all deck planks...
  • Page 19 FORT DECK PLANKS 2-1/2” Screws Flush FORT FLOOR FRAME 2 x 4 x 18” 1169-MS Flush Pre-Drill 1/4” hole. Do not drill through. Flush...
  • Page 20 FORT FLOOR FRAME Flat Washer Lock Washer 3-1/2” Lag Bolt FORT FLOOR FRAME 1169-MS 2 x 4 x 18” CENTER...
  • Page 21 FORT FLOOR FRAME SEE PAGE 8 SEE PAGE 8 Pre-drill 1/4” pilot hole. Do not drill through (these two holes ONLY). FORT FLOOR FRAME T-Nut x2 Flat Washer Lock Washer 2-1/2” Hex Bolt...
  • Page 22 FORT FLOOR FRAME 3-1/2” Lag Bolt Lock Washer Flat Washer FORT UPPER RAILS 3” Screw x8 2 x 4 x 71-3/4” 1163-MS 1162-MS 2 x 4 x 45-3/8” Flush at all corners.
  • Page 23 FORT UPPER RAILS T-Nut x4 Flat Washer Lock Washer 2-1/2” Hex Bolt FORT TENT FRAME 3” Screws x8 Flush at all four corners. 1166-MS 2 x 4 x 95” 1165-MS 5/4 x 4 x 47-7/8”...
  • Page 24 FORT TENT FRAME CENTER 25-3/4” 25-3/4” Mark center 2-1/2” Screws (x8), use diagonal pattern. FORT TENT FRAME Position tent upright centered against horizontal frame. Use a Clamp and Square to ensure squareness. SEE PAGE 8 Drill through center of both bores. 1168-MS 2 x 4 x 66-1/8”...
  • Page 25 FORT TENT FRAME Flat Washer 1168-MS Lock Washer 2 x 4 x 66-1/8” 2-1/2” Hex Bolt T-Nut x2 1168-MS 2 x 4 x 66-1/8” 3” Screws FORT TENT FRAME Position 1167-MS centered against horizontal tent frame. Use a Clamp and Square to ensure squareness.
  • Page 26 FORT TENT FRAME 5/4 x 4 x 47-7/8” 1164-MS 1-1/4” 3” Screws x4 1-1/4” SWING SWING BEAM 2106-B 2-3/4” Pre drill 1/4” holes. 3” Lag Bolt 3” Lag Bolt Lock Washer Lock Washer Flat Washer Flat Washer 1182-MS 2-3/4 x 5-3/8 x 95”...
  • Page 27 SWING SWING BEAM 3“ Lag Screw (x24) 2003 Lock Washer (x24) Flat Washer (x24) SWING A - FRAME T-Nut x4 1161-MS 2-3/4 x 3-3/8 x 92”...
  • Page 28 SWING A - FRAME 3-1/2” Hex Bolt Lock Washer Flat Washer 1017-MS 5/4 x 6 x 68-1/4” SWING A - FRAME 3-1/2” Hex Bolt Flat Washer NOTE: Ensure two to three threads are exposed past Lock Nut. 2098-B Flat Washer Lock Nut Two people are needed to raise and steady...
  • Page 29 SWING A - FRAME Pre-drill four 1/4” pilot holes. SWING A - FRAME 3” Lag Bolt Lock Washer Flat Washer...
  • Page 30 SWING SWING BEAM Position swing beam assembly resting upon tent frame upper rail. Ensure swing beam assembly is centered at vertical tent support and mark Bent Plate holes. CENTER 2106-B SWING SWING BEAM Pre-drill four 1/4” pilot holes into Swing Beam at marked locations.

  • Page 31: Top Bracket

    SWING SWING BEAM 1-1/2” Hex Bolt Lock Washer Flat Washer T-Nut x4 Flat Washer Lock Washer 3” Lag Bolt SWING TOP BRACKET 2108-B...
  • Page 32 SWING TOP BRACKET SEE PAGE 8 Pre-drill using 1/4” bit. Re-drill from opposite side using 1/2” bit. Pre-drill using 1/4” bit. FORT TOP BRACKET Flat Washer Lock Washer 1-1/2” Hex Bolt 3” Lag Bolt T-Nut x1 Lock Washer Flat Washer...
  • Page 33 FORT BALUSTERS RIGHT SIDE / SWING BEAM 5/8 x 3-1/4 x 34-1/8” 1038-MS 1038-MS 1-1/4” Screws x8 1038-MS AS SPACER Align angled edge flush with bottom curved edge of lower joist. CENTER CENTER 3-1/4” 3-1/4” 5/8 x 3-1/4 x 34-1/8” 3-1/4”...
  • Page 34 FORT BALUSTERS 5/8 x 3-1/4 x 34-1/8” SWING 1038-MS BEAM Flush 3-1/4” 3-1/4” 3-1/4” 1-1/4” Screw x16 1038-MS Align angled edge flush with bottom curved edge of lower joist. FRONT SIDE / SLIDE SIDE Flush FORT BALUSTERS 5/8 x 3-1/4 x 34-1/8” 1-1/4”...
  • Page 35 FORT BALUSTERS BACK SIDE / LADDER 1-1/4” Screws x16 3-1/4” 3-1/4” 3-1/4” 1038-MS 5/8 x 3-1/4 x 34-1/8” 1038-MS Align angled edge flush with bottom curved edge of lower joist. Flush ROCK WALL ASSEMBLE Place and align planks parallel on a level surface. We recommend a soft surface to protect planks.
  • Page 36 ROCK WALL ASSEMBLE Flip each plank over and pound in 1/4” T-Nuts (Included in Climbing Rock Bag) at each hole location. 2095-BY x1 BAG Remove Rocks and drill 1/4” holes through all planks. Flip each plank. ROCK WALL ASSEMBLE Turn all planks over to original position. Align two Rails parallel and maintain dimension shown.
  • Page 37 ROCK WALL ASSEMBLE Place Planks 3 through 9 onto Rails, flush to each other. With all Planks flush and snug, Secure Plank 9 ONLY using 4 screws. Maintain dimension shown. 5-1/4” 2-1/2” Screws x4 - Do not attach any other planks at this time. 22-5/8”...
  • Page 38 ROCK WALL ASSEMBLE 1/4” x 1-1/2” Hex Bolts 2095-BY 1/4” Lock Washers x1 BAG 1/4” Flat Washers T-Nuts ROCK WALL INSTALL CENTER Flush at bottom of Deck Plank. Center Rockwall between Tower Vertical Supports and mark hole positions. RIGHT SIDE...
  • Page 39 ROCK WALL INSTALL SEE PAGE 8 Pre-drill four 1/4” pilot holes at marked locations. Re-drill holes from opposite side using 1/2” bit. ROCK WALL INSTALL T-Nut x2...
  • Page 40 ROCK WALL INSTALL Flat Washer Lock Washer 3” Hex Bolt ROCK WALL INSTALL 2-1/2” Screws x4 Plank 1 1171-MS 5/4 x 6 x 35-7/8” Flush...

  • Page 41: Back Side

    STEP LADDER ASSEMBLE 2-1/2” Wood Screws (x16) 2 x 4 x 52-1/2” 1179-MS 2 x 4 x 52-1/2” 1178-MS Back side 1051-MS of ladder 2 x 4 x 15-3/8” INSTALL STEP LADDER 3-3/4” Flush with bottom of Deck Plank. BACK SIDE...
  • Page 42 INSTALL STEP LADDER SEE PAGE 8 Pre-drill four 1/4” pilot holes at marked locations. Re-drill holes from opposite side using 1/2” bit. INSTALL STEP LADDER Flat Washer Lock Washer 3” Hex Bolt T-Nut x2...
  • Page 43 TENT TARP INSTALL Fold tarp under diagonally at each corner. 2012-BY Fold tarp under Tent End Rail. End Rail Install screws through hem for strength. 3/4” Truss Head Screw (x8) 1/4” x 1” Fender Washer (x8)
  • Page 44 SWINGS INSTALL Clip a Spring Clip at the end of each Swing and Trapeze chain. Then, using the Spring Clips, attach the Swings and Trapeze to the swing brackets. 2004 2035 Attach Playset Plaque using one 1” Philips Head Screw (provided) at each corner.

  • Page 45: Front Side

    INSTALL STAKES 1015 3” Wood Screws x8 1 x 1-3/8 x 17” Make sure all base pieces, uprights and slide 3” Wood Screws x4 are resting flat on the ground. It may be necessary to loosen the soil beneath Playset to make everything level.
  • Page 46 SLIDE INSTALL Locate Slide in the opening between Balusters on the FRONT SIDE of the Tower. Pre-drill 1/8” pilot holes through Slide at dimples, through deck planks, and into lower slide support. Ensure screws are installed through deck planks. 2-1/2” Pan Head Wood Screw x2 Move slide slightly to avoid spaces between planks.

  • Page 47: Safety Handles

    SAFETY HANDLES INSTALL The height of the handles is to be determined by the customer. 2007-Y Flat Washer 1-1/2” Lag Screw METAL HANDRAIL INSTALL Remove 1-1/2 Hex Bolt, T-Nut and washers from location (left of ladder).
  • Page 48 METAL HANDRAIL INSTALL 2083-B 2-1/2” Button Head Screw Lock Washer Flat Washer Flat Washer Lock Nut Acorn Nut SAFETY HANDLES INSTALL Ensure Metal Handrail is vertical and plumb. Flat Washer 1-1/2” Lag Screw 2007-Y...
  • Page 49 METAL HANDRAIL INSTALL T-Nut Pre-drill 1/4” pilot hole at marked location. Re drill from opposite side using 1/2” bit. Flat Washer Lock Washer 1-1/2” Button Head Screw SEE PAGE 8 SANDBOX SEATS 5/4 x 6 x 45-3/8” 1170-MS Flush Flush 3”...

  • Page 50: Steering Wheel

    STEERING WHEEL INSTALL Install in desired location. Flat Washer 1-1/2” Lag Bolt Steering Wheel Cap 2008-B TELESCOPE INSTALL 1-1/4” Screws Telescope 2073-BY Telescope Bracket Any Top Rail...

  • Page 51: Warranty

    4. Woodguard TM is warranted for ten years. Backyard Play Systems will repair, replace or pay for the affected part at our discretion. In no event shall Backyard Play Systems pay the cost of labor or installation or any other costs related thereto.
  • Page 52 Backyard Play Systems does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.

Table of Contents