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EndinG STRokE REbound SERviCE
(CoMpREhEnSivE SERviCE)
73.
Clamp the shock into the vise sideways by the
body eyelet so that the Ending Stroke Rebound
adjuster is easily accessible.
74.
Use a pick to remove the Ending Stroke Rebound
retaining ring.
Cup your other hand over the Ending Stroke
Rebound adjuster area to prevent the retaining
ring from flying off.
75.
Use a 2.5 mm hex to unthread and remove the
Ending Stroke Rebound adjuster screw.
76.
Use a pick to remove the remainder of the Ending
Stroke Rebound assembly.
The ending stroke rebound assembly consists of
the retaining ring, adjuster screw (and o-ring),
detent ball, detent spring, valve spring , valve
plug, 6 mm shim, and 7 mm shim. Separate and
clean these parts.
77.
Use a pick to remove and replace the Ending
Stroke Rebound adjuster screw o-ring.
78.
Use a small amount of grease to hold the parts
together, then place the rebound plug onto a
2 mm hex. Install the 6 mm shim, followed by the
7 mm shim onto the plug. Insert the plug/shim
assembly into the shock body.
Closely monitor the shims as the assembly
enters the shock body. if it appears that
either shim moves from its position, remove
the assembly, re-set the parts, and install the
assembly again.
79.
Insert the coil spring into the shock body so that
it rests against the plug.
80.
Insert the detent spring and ball into the rebound
adjuster screw, then apply a small amount of
grease to the detent ball, adjuster screw threads,
and o-ring.
19
SERviCE inSTRuCTionS (ConTinuEd)
73
76
77
80
74
75
78
79
GEN.0000000003161 REV A
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