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Raven SmarTrax MD Installation Manual

For spra-coupe 3000/4000 series
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Spra-Coupe 3000/4000 Series
SmarTrax™ MD Installation Manual
P/N 016-5030-070 Rev A
09/15
E24274
Copyright 2014, 2015

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Summary of Contents for Raven SmarTrax MD

  • Page 1 Spra-Coupe 3000/4000 Series SmarTrax™ MD Installation Manual P/N 016-5030-070 Rev A 09/15 E24274 Copyright 2014, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Install the Foot Switch ......................20 Install the Node Harness ......................21 Install the Chassis Cable - SmarTrax MD-Only Systems (If Applicable) ......... 22 Connect SmarTrax MD to an Existing Chassis Cable (If Applicable) ........22 Calibrate the SmarTrax MD System ..................22 System Diagrams ........................
  • Page 4 Table of Contents Spra-Coupe 3000/4000 Series SmarTrax™ MD Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the SmarTrax MD system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.
  • Page 6 Chapter 1 CAUTION • Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe damage to the equipment. • Ensure that the power cable is the last cable to be connected. Spra-Coupe 3000/4000 Series SmarTrax™...

  • Page 7: Introduction

    Congratulations on your purchase of the SmarTrax™ MD system! SmarTrax MD-assisted steering takes the stress out of driving and makes it quick and easy for you to improve your operating efficiency and performance. SmarTrax MD is compatible with Cruizer II™ and Cruizer II™ RTK, Envizio Pro™, Envizio Pro®, Envizio Pro XL™, and Viper Pro™...

  • Page 8: Preparing For Installation

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax MD system for the first time, at the start of the season, or when moving the SmarTrax MD system to another machine: •...

  • Page 9: Kit Contents

    Kit Contents This section contains a list of the components that are included in the SmarTrax MD kit. Before beginning the system installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Chapter 2 SmarTrax MD Installation Kit (P/N 117-5030-070) TABLE 1. Picture Item Description Part Number Qty. Clamp - Hose 435-3003-009 Foam - 3” Wide x 1/8” Thick Neoprene 218-0159-486 8” Tape - 3” Double-Sided 332-0000-019 Screw - #10-16 x 3/4” Self-Drilling 310-1002-073 Bolt - #10-24 x 3/4”...
  • Page 11 Introduction SmarTrax MD Controller Kit (P/N 117-5030-020) TABLE 2. Picture Item Description Part Number Qty. Pin - Anti-Rotation 107-4001-004 Cable - SmarTrax MD Node Harness 115-4001-157 Switch - Foot 063-0173-593 Manual No. 016-5030-070 Rev. A...
  • Page 12 Chapter 2 Spra-Coupe 3000/4000 Series SmarTrax™ MD Installation Manual...

  • Page 13: Mechanical Drive Installation

    M echanical Drive CHAPTER C h a p t e r 3 Installation Disassemble the Mechanical Drive Spline Assembly Spline Assembly Disassembled FIGURE 1. Female Spline Adapter Bolts Male Spline Adapter Locate the 31/32” 36 tooth spline adapter assembly (P/N 063-4001-026). Disassemble the spline adapter assembly as shown in Figure 1 above.
  • Page 14 Chapter 3 Steering Wheel Cap Removed FIGURE 2. Remove the cap from the center of the steering wheel. Steering Wheel Nut to be Removed FIGURE 3. Machine’s Steering Wheel Nut Disconnect the horn wire from the steering wheel cap. Remove the nut used to secure the steering wheel to the steering column. Steering Wheel Removed FIGURE 4.

  • Page 15: Install The Anti-Rotation Bracket

    Mechanical Drive Installation Install the Anti-Rotation Bracket Flange Bearing Installed FIGURE 5. #10-24 x 3/4” UNC Carriage Bolts Anti-Rotation Bracket (P/N 311-0069-082) (P/N 116-0159-754) 1/2” Plastic Flanged Bearing #10-24 Wing Nut (P/N 325-0000-036) (P/N 312-3000-013) Install the 1/2” plastic flanged bearing (P/N 325-0000-036) on the anti-rotation bracket (P/N 116-0159-754) using two #10-24 x 3/4”...

  • Page 16: Drill A Clearance Hole For The Horn Wire

    Chapter 3 Drill a Clearance Hole for the Horn Wire Ring Gear Assembly Aligned on Female Spline Adapter FIGURE 7. Place the ring gear assembly (P/N 063-4001-011) over the female spline adapter with the V-ring facing down and the holes in the ring gear aligned with the holes in the female spline adapter. Spline and Ring Gear Assembly FIGURE 8.
  • Page 17 Mechanical Drive Installation Marking Clearance Hole FIGURE 9. Mark the center of the male spline adapter’s 7/16” clearance hole on the ring gear assembly. Disassemble the spline adapters and ring gear. Hole Drilled in Ring Gear Assembly FIGURE 10. Drill a 7/16” hole through the ring gear assembly in the marked location. De-burr the drilled hole, removing any sharp edges.

  • Page 18: Install The Spline And Ring Gear Assemblies

    Chapter 3 Reassemble the spline adapter assembly on the ring gear to ensure there is proper alignment of the clearance hole when all components are assembled. Disassemble the spline adapters and ring gear. Install the Spline and Ring Gear Assemblies Female Spline Adapter Installed on Steering Column FIGURE 12.

  • Page 19: Reinstall The Steering Wheel

    Mechanical Drive Installation Male Spline Installed FIGURE 14. Thread the horn wire through the hole drilled in the ring gear assembly. Place the ring gear assembly (P/N 063-4001-011) over the female spline adapter with the V-ring facing down and the holes in the ring gear aligned with the holes in the female spline adapter. Thread the horn wire through the large hole in the male spline adapter.

  • Page 20: Install The Mechanical Drive

    Chapter 3 Center Cap Reinstalled FIGURE 16. Reinstall the center cap. Install the Mechanical Drive Mechanical Drive Installed FIGURE 17. Install the mechanical drive around the installed ring gear assembly, closing it firmly until the latch on the housing is securely locked. Ensure the anti-rotation bracket assembly is installed securely.
  • Page 21 Mechanical Drive Installation Anti-Rotation Pin Installation Locations FIGURE 18. Anti-Rotation Brackets Anti-Rotation Brackets Installed on Right Side of Installed on Left Side of Steering Column Steering Column Determine the anti-rotation pin (P/N 107-4001-004) installation location on the mechanical drive (P/N 063- 4001-010) based on the anti-rotation bracket installation location.
  • Page 22 Chapter 3 Spra-Coupe 3000/4000 Series SmarTrax™ MD Installation Manual...

  • Page 23: Node And Wiring Installation

    Identify the node mounting location appropriate for the machine’s cab configuration. When choosing the location for the SmarTrax MD node, consider the following points: • Mount the SmarTrax MD node inside the machine’s cab on a flat, level surface for proper performance and cable connection. •...

  • Page 24: Mount The Smartrax Md Node

    SmarTrax MD Node Installed on Mounting Plate FIGURE 2. Install the SmarTrax MD node on the node mounting bracket (P/N 107-0172-128) using three 3/8”-16 zinc flanged lock nuts (P/N 312-1001-167). Secure the node mounting bracket to the machine using the supplied hardware appropriate for the chosen mounting location.

  • Page 25: Install The Node Harness

    Node and Wiring Installation Install the Node Harness Node Harness Installed on Node FIGURE 4. Insert the two large, rectangular connectors of the node harness (P/N 115-4001-157) into the correct ports of the node, tightening the bolts on the harness connectors to secure the connections. Connect the female 4-pin Deutsch connector to the cable of the installed foot switch (P/N 063-0173-593).

  • Page 26: Install The Chassis Cable - Smartrax Md-Only Systems (If Applicable)

    SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax MD to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax MD system.

  • Page 27: System Diagrams

    Node and Wiring Installation System Diagrams Manual No. 016-5030-070 Rev. A...
  • Page 28 Chapter 4 Spra-Coupe 3000/4000 Series SmarTrax™ MD Installation Manual...
  • Page 29 Node and Wiring Installation Manual No. 016-5030-070 Rev. A...
  • Page 30 Chapter 4 Spra-Coupe 3000/4000 Series SmarTrax™ MD Installation Manual...
  • Page 31 Removing the Steering Wheel 9 Node and Wiring Installing the SmarTrax MD Node 19 Node and Wiring Installation Installing the Chassis Cable - SmarTrax MD-Only Systems 22 Installing the Foot Switch 20 Installing the SmarTrax MD Node Installing the Node Harness 21...
  • Page 32 Index Spra-Coupe 3000/4000 Series SmarTrax™ MD Installation Manual...
  • Page 33 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 34 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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