DEUTSCHMANN AUTOMATION UNIGATE SC232/485 Instruction Manual

DEUTSCHMANN AUTOMATION UNIGATE SC232/485 Instruction Manual

Universal fieldbus-gateway fast ethernet
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Instruction manual
Universal Fieldbus-Gateway
®
UNIGATE
UNIGATE SC232/485 - Fast Ethernet
UNIGATE SC232/422 - Fast Ethernet
V3299E
Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg
Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40
Internet: http://www.deutschmann.de

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Summary of Contents for DEUTSCHMANN AUTOMATION UNIGATE SC232/485

  • Page 1 Instruction manual Universal Fieldbus-Gateway ® UNIGATE UNIGATE SC232/485 - Fast Ethernet UNIGATE SC232/422 - Fast Ethernet V3299E Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40 Internet: http://www.deutschmann.de...
  • Page 3: Table Of Contents

    Drawing of the unit ......20 8.1.1 Model UNIGATE SC232/485-Fast Ethernet ....20 8.1.2 Model UNIGATE SC232/422-Fast Ethernet .
  • Page 4 Deutschmann Automation GmbH & Co. KG 8.4.1 LED “Bus State“ ....... . . 23 8.4.2 LED "Bus Link"...
  • Page 5 Deutschmann Automation GmbH & Co. KG 13.2 Components ....... . 37 13.3 Installation .
  • Page 6 Deutschmann Automation GmbH & Co. KG UNIGATE fieldbus gateway for Fast Ethernet V. 2.1 21.4.11...
  • Page 7 We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2011. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
  • Page 8: Information On Ce Marking Of The Module

    The EU Declarations of Conformity are available at the following location for perusal by the responsible authorities in accordance with the EU Directive, Article 10: Deutschmann Automation GmbH & Co. KG, Carl-Zeiss-Straße 8, D-65520 Bad Camberg, Ger- many Scope of application...
  • Page 9: Information For The Machine Manufacturer

    Deutschmann Automation GmbH & Co. KG Information for the machine manufacturer Information for the machine manufacturer Introduction The UNIGATE Fast Ethernet does not constitute a machine as defined by the EU "Machinery“ Directive. Consequently, the module does not have a Declaration of Conformity in relation to the EU Machinery Directive.
  • Page 10: Introduction

    Deutschmann Automation GmbH & Co. KG Introduction The UNIGATE SC232/485-Fast Ethernet module serves to adapt a serial port to an Ethernet with TCP/IP-protocol. In this application it functions as a gateway. It can be operated at any process- ing system with TCP/IP-protocol and UDP-protocol.
  • Page 11: Unigate Sc-Fast Ethernet Software Flow Chart

    Deutschmann Automation GmbH & Co. KG Introduction UNIGATE SC-Fast Ethernet software flow chart 21.4.11 UNIGATE fieldbus gateway for Fast Ethernet V. 2.1...
  • Page 12: Unigate Application Diagram

    Introduction Deutschmann Automation GmbH & Co. KG UNIGATE application diagram The following graph shows a typical connection scheme. UNIGATE fieldbus gateway for Fast Ethernet V. 2.1 21.4.11...
  • Page 13: Rs-Interface

    Deutschmann Automation GmbH & Co. KG RS-interface RS-interface RS-interface at the UNIGATE SC-Fast Ethernet On principle the hardware cannot be distinguished from the standard gateway. In addition to the regular hardware, a special hardware version is available, which however, is only required for the generation of a script.
  • Page 14: Operation Modes Of The Gateway

    Operation modes of the gateway Deutschmann Automation GmbH & Co. KG Operation modes of the gateway Configuration mode (config mode) The configuration mode serves to configure the gateway. Adjustments at the gateway’s configu- ration are only possible in this mode. The gateway will be starting in this mode in case both switches S4 as well as S5 are set on position "F"...
  • Page 15: Data Exchange Mode

    Deutschmann Automation GmbH & Co. KG Operation modes of the gateway Mode of operation of the test mode After the restart in the test mode the gateway will be sending the values 0-15 in hexadecimal rep- resentation ("0".."F") in ASCII-coding with the current settings for the Baud rate, Parity, Start-, Data-, and Stopbits on the serial side every second.
  • Page 16: Mode Of Operation Of The System

    Communication can be split into seven layers, Layer 1 to Layer 7, in accordance with the ISO/OSI Model. The DEUTSCHMANN AUTOMATION gateways convert Layers 1 and 2 of the customized bus system (RS485 / RS232) to the corresponding fieldbus system. Layers 3 and 4 are covered by the UDP/IP-protocol, TCP/IP-protocol, Layer 5 and 6 are blank, and Layer 7 is forwarded trans- parently on the standard gateways.
  • Page 17: Generating A Script - Only For Unigate Sc-Fast Ethernet

    Deutschmann Automation GmbH & Co. KG Generating a script - only for UNIGATE SC-Fast Ethernet Generating a script - only for UNIGATE SC-Fast Ethernet What is a script? A script is a sequence of commands, that are executed in that exact order. Because of the fact that also mechanisms are given that control the program flow in the script it is also possible to assemble more complex processes from these simple commands.
  • Page 18: Further Settings At The Unigate Sc-Fast Ethernet

    Generating a script - only for UNIGATE SC-Fast Ethernet Deutschmann Automation GmbH & Co. KG Further settings at the UNIGATE SC-Fast Ethernet Most devices require no further adjustments, except for those made in the script itself. However, there are also exceptions to it. These settings are made by means of the software WINGATE. If you know our UNIGATE-series, you are already familiar with the proceeding with it.
  • Page 19: Script Processing Times

    Deutschmann Automation GmbH & Co. KG Generating a script - only for UNIGATE SC-Fast Ethernet Error = (abs(9615.38 - 9600) / 9600) * 100 = 0.16% In practise errors below 2% can be tolerated! In the following please find a listing of baud rates at a 40 MHz-crystal frequency with the corre- sponding errors: 4800 baud: 0.16%...
  • Page 20: Hardware Ports, Switches And Leds

    Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs Drawing of the unit 8.1.1 Model UNIGATE SC232/485-Fast Ethernet UNIGATE fieldbus gateway for Fast Ethernet V. 2.1 21.4.11...
  • Page 21: Model Unigate Sc232/422-Fast Ethernet

    Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 8.1.2 Model UNIGATE SC232/422-Fast Ethernet Configuration of the UNIGATE SC-Fast Ethernet The gateway is delivered by the manufacturer without script The configuration of the gateway can be changed by the customer. That is what the software ®...
  • Page 22: Connectors

    Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG Connectors 8.3.1 Connector to the external device (RS-interface) The connection cable to the external device must be plugged in at the connector accessible on the underside of the device.
  • Page 23: Ethernet 10/100Base-T-Connection Rj45-Plug Connector

    Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs Pin assignment (2-pin screw-type/plug connector; only in conjunction with 9-pin D-SUB.) Pin No. Name Function 10.8..30 V / DC 10.8..30 V supply voltage 0 V / DC 0 V supply voltage 8.3.2...
  • Page 24: Led "Full Duplex

    Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG 8.4.3 LED "Full Duplex" This LED flashes when the data transmission is full duplex. 8.4.4 LED "10 MB" This LED displays, that the data communication occurs on the Ethernet LAN with 10 Mbit.
  • Page 25: Slide Switch (Rs485/Rs422 Termination)

    Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 8.5.3 Slide switch (RS485/RS422 termination) If the gateway is operated as the first or last physical device in the RS485 bus, there must be a bus termination at this gateway. In order to do this, either a bus terminating resistor in the con- nector or the resistor (150) integrated in the gateway must be activated.
  • Page 26: Error Handling At Unigate Sc-Fast Ethernet

    Error handling at UNIGATE SC-Fast Ethernet Deutschmann Automation GmbH & Co. KG Error handling at UNIGATE SC-Fast Ethernet Error no. LED8 LED4 LED2 LED1 resp. ID Error description Reserved Hardware fault EEROM error Internal memory error Fieldbus hardware fault or wrong fieldbus ID...
  • Page 27: Installation Guidelines

    Deutschmann Automation GmbH & Co. KG Installation guidelines 10 Installation guidelines 10.1 Installation of the module The module of size (90 x 127 x 55 mm W x H x D) has been developed for switch cabinet use (IP 20) and can thus be mounted only on a standard mounting channel (deep top-hat rail to...
  • Page 28: Ethernet Communication Interface

    Installation guidelines Deutschmann Automation GmbH & Co. KG 10.2.2 Ethernet communication interface 10.2.2.1 Bus line with copper cable This interface is located on the module in the form of a 8-pin RJ45 socket on the front side of the housing.
  • Page 29: Shielding Of Lines

    Deutschmann Automation GmbH & Co. KG Installation guidelines  Group A: • shielded bus and data lines (e. g. for RS232C and printers etc.) • shielded analogue lines • unshielded lines for DC voltages 60 V • unshielded lines for AC voltage  25 V •...
  • Page 30 Installation guidelines Deutschmann Automation GmbH & Co. KG Please note the following points when shielding: Use metal cable clips to secure the shield braiding. The clips must surround the shield over a • large area and must have good contact.
  • Page 31: Representation Of The Data In Ethernet-Tcp/Ip

    Deutschmann Automation GmbH & Co. KG Representation of the data in Ethernet-TCP/IP 11 Representation of the data in Ethernet-TCP/IP Each Ethernet-Client processor with TCP/IP network-protocol in a 10/100 Mbaud Ethernet can exchange data with the gateway. 11.1 Network-addresses, network-connections After switching on, the gateway is waiting for data communication with a network-participant. In this case the gateway is always prepared to react to ICMP messages (e.
  • Page 32: E-Mail

    Representation of the data in Ethernet-TCP/IP Deutschmann Automation GmbH & Co. KG Now this additional function can be adjusted at the Fast Ethernet gateway so that the Modbus data can be made available as TCP-Modbus data packet on the Ethernet side.
  • Page 33: File System

    Deutschmann Automation GmbH & Co. KG Representation of the data in Ethernet-TCP/IP Warning: The script- and conig-file will be deleted also. Subdirectories are not intended. For that reason you cannot switch to subdirectories and subdi- rectories cannot be created. For the FTP-server the two channels have to be set up initially in the script.
  • Page 34: Technical Data

    Technical data Deutschmann Automation GmbH & Co. KG 12 Technical data 12.1 Device data The technical data of the module is given in the table below. No. Parameter Data Explanations Location Switch cabinet Top-hat rail mounting Enclosure IP24 / IP67...
  • Page 35 Deutschmann Automation GmbH & Co. KG Technical data The table below lists all tests, standards and regulations on the basis of which the module has been tested. Explanations No. Parameter Data 5 Hz  f  26 Hz, amplitude = 0.75 mm 26 Hz ...
  • Page 36: Interface Data

    Technical data Deutschmann Automation GmbH & Co. KG 12.1.1 Interface data The table below lists the technical data of the interfaces and ports on the device. The data has been taken from the corresponding Standards. Interface designation Ethernet 10 BaseT...
  • Page 37: Commissioning Guide

    Deutschmann Automation GmbH & Co. KG Commissioning guide 13 Commissioning guide 13.1 Note Only trained personnel following the safety regulations may commission the UNIGATE. 13.2 Components You will require the following components to commission the UNIGATE: UNIGATE • • Connection cable from gateway to the process •...
  • Page 38: Connecting The Supply Voltage

    The API provides the complete functionality for the data transport across the network. Deutschmann Automation GmbH & Co. KG offers a demonstration program for the PC for a simple demonstration of data communication (starterkit software). Please copy this program from the enclosed diskette or download this file from the Internet (www.deutschmann.de).
  • Page 39: Servicing

    Deutschmann Automation GmbH & Co. KG Servicing 14 Servicing Should questions which are not covered in this Manual crop up, please contact us directly. Please note down the following information before calling: • Device designation Serial number (S/N) • •...
  • Page 40: Annex

    Annex Deutschmann Automation GmbH & Co. KG 15 Annex 15.1 Explanations of the abbreviations General Product group CL (Compact Line) Product group CX Galvanic separation RS-side Housing color gray Product group RS Product group SC (Script) 232/485 = Interface RS232 and RS485 switchable...
  • Page 41: Hexadecimal Table

    Deutschmann Automation GmbH & Co. KG Annex 15.2 Hexadecimal table Decimal Binary 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 21.4.11 UNIGATE fieldbus gateway for Fast Ethernet V. 2.1...
  • Page 42 Annex Deutschmann Automation GmbH & Co. KG UNIGATE fieldbus gateway for Fast Ethernet V. 2.1 21.4.11...

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Unigate sc232/422

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