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Instruction manual
Universal Fieldbus-Gateway
®
UNIGATE
UNIGATE RS232/485 - LONWorks
UNIGATE RS232/422 - LONWorks
UNIGATE SC232/485 - LONWorks
UNIGATE SC232/422 - LONWorks
V3133E
Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg
Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40
Internet: http://www.deutschmann.de
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Summary of Contents for DEUTSCHMANN AUTOMATION UNIGATE RS232/485
- Page 1 Instruction manual Universal Fieldbus-Gateway ® UNIGATE UNIGATE RS232/485 - LONWorks UNIGATE RS232/422 - LONWorks UNIGATE SC232/485 - LONWorks UNIGATE SC232/422 - LONWorks V3133E Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40 Internet: http://www.deutschmann.de...
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Page 3: Table Of Contents
Deutschmann Automation GmbH & Co. KG Information on CE marking of the module ....8 EU Directive EMC ......8 Scope of application . - Page 4 Deutschmann Automation GmbH & Co. KG Script processing times ......21 Hardware ports, switches and LEDs ....22 Drawing of the unit .
- Page 5 Deutschmann Automation GmbH & Co. KG 13.2.2 LONWorks communication interface ..... . 34 13.2.2.1 Bus line with copper cable ......34 13.2.2.2 Power supply .
- Page 6 Deutschmann Automation GmbH & Co. KG UNIGATE fieldbus gateway for LONWorks V. 3.0 21.4.11...
- Page 7 We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2011. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
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Page 8: Information On Ce Marking Of The Module
The EU Declarations of Conformity are available at the following location for perusal by the responsible authorities in accordance with the EU Directive, Article 10: Deutschmann Automation GmbH, Carl-Zeiss-Straße 8, 65520 Bad Camberg, Germany Scope of application The modules are designed for use in the industrial sector and comply with the following... -
Page 9: Information For The Machine Manufacturer
Deutschmann Automation GmbH & Co. KG Information for the machine manufacturer Information for the machine manufacturer Introduction The UNIGATE module does not constitute a machine as defined by the EU "Machinery“ Directive. Consequently, the module does not have a Declaration of Conformity in relation to the EU Machinery Directive. -
Page 10: Introduction
Introduction Deutschmann Automation GmbH & CO. KG Introduction The module UNIGATE SC232/SC485-LONWorks or the module SC232/485-LONWorks S serves to adapt a serial port to the LON-bus. In this application, it functions as Gateway. It can be operated at any LON-bus with FTT-10A. -
Page 11: General Facts On Unigate Lonworks
Deutschmann Automation GmbH & Co. KG General facts on UNIGATE LONWorks General facts on UNIGATE LONWorks The UNIGATE LONWorks module communicates according to the LONTalk record. That means that it can communicate with all LONWorks nodes which correspond to this record. For further information on LONWorks technology see www.echelon.com and www.lonmark.org. -
Page 12: Implementing The Network Variables Into The Unigate-Lonworks
General facts on UNIGATE LONWorks Deutschmann Automation GmbH & CO. KG 4.2.1 Implementing the network variables into the UNIGATE-LONWorks A LONWorks-node is application-specific - which means that it is impossible to have one univer- sal group of network variables for all kinds of different applications. For that reason the UNI- GATE-LON has to be pre-configured with a fixed group of network variables, that might be required for a certain kind of application. -
Page 13: Unigate Sc Software Flow-Chart
Deutschmann Automation GmbH & Co. KG General facts on UNIGATE LONWorks UNIGATE SC software flow-chart The following graph shows a typical application flow of a UNIGATE fieldbus-module. HW Reset RAM test Fieldbus ASIC test Init Konfigmode Switch = FF Start konfig msg... -
Page 14: Unigate Block Diagram
General facts on UNIGATE LONWorks Deutschmann Automation GmbH & CO. KG UNIGATE block diagram The following graph shows a typical UNIGATE module-design. UNIGATE application diagram The following graph shows a typical connection scheme. UNIGATE fieldbus gateway for LONWorks V. 3.0... -
Page 15: Operation Modes Of The Gateway
Deutschmann Automation GmbH & Co. KG Operation modes of the Gateway Operation modes of the Gateway Configuration mode (config mode) The configuration mode serves to configure the Gateway. Adjustments at the Gateway’s configu- ration are only possible in this mode. The Gateway will be starting in this mode in case both switches S4 as well as S5 are set on position "F"... -
Page 16: Test Mode
Operation modes of the Gateway Deutschmann Automation GmbH & CO. KG Test mode Setting of the test mode The test mode is set by bringing the switches S4 and S5 in position "E". Beyond it the interface switch has to be set on "232". All other switches will not be taken into consideration for the set- ting of the test mode. -
Page 17: Rs-Interface
Deutschmann Automation GmbH & Co. KG RS-interface RS-interface RS-interface at the UNIGATE SC On principle the hardware cannot be distinguished from the standard Gateway. In addition to the regular hardware, a special hardware version is available, which however, is only required for the generation of a script. -
Page 18: Mode Of Operation Of The System
Communication can be split into seven layers, layer 1 to layer 7, in accordance with the ISO/OSI-model. The DEUTSCHMANN AUTOMATION LONWorks-Gateways convert all layers in accordance with the LONTalk-protocol. Layer 7 is forwarded transparently on the standard Gateways. How- ever, customized adaptations are also possible here (e. g. adaptations to existing profiles of the fieldbus systems). -
Page 19: Generating A Script - For Unigate Sc
Deutschmann Automation GmbH & Co. KG Generating a Script - for UNIGATE SC Generating a Script - for UNIGATE SC What is a script? A script is a sequence of commands, that are executed in that exact order. Because of the fact that also mechanisms are given that control the program flow in the script it is also possible to assemble more complex processes from these simple commands. -
Page 20: The Use Of The Protocol Developer
Generating a Script - for UNIGATE SC Deutschmann Automation GmbH & CO. KG The use of the Protocol Developer The Protocol Developer is a tool for an easy generation of a script for our script Gateways. Its operation is exactly aimed at this use. After starting the program the script that was loaded the last time is loaded again, provided that it is not the first start. -
Page 21: Script Processing Times
Deutschmann Automation GmbH & Co. KG Generating a Script - for UNIGATE SC 4800 baud: 0.16% 9600 baud: 0.16% 19200 baud: 0.16% 38400 baud: 1.35% 57600 baud: 1.35% 62500 baud: 115200 baud: 1.35% 312500 baud: 625000 baud: Script processing times The Script is translated by the Protocol Developer and the consequently generated code is loaded into the Gateway. -
Page 22: Hardware Ports, Switches And Leds
Hardware ports, switches and LEDs Deutschmann Automation GmbH & CO. KG Hardware ports, switches and LEDs Drawing of the unit 9.1.1 Model UNIGATE SC232/485-LONWorks (UG 512) 9.1.2 Model UNIGATE SC232/422-LONWorks (UG 512) UNIGATE fieldbus gateway for LONWorks V. 3.0 21.4.11... -
Page 23: Model Unigate Sc232/485-Lonworks S (Ug 62)
Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 9.1.3 Model UNIGATE SC232/485-LONWorks S (UG 62) 9.1.4 Model UNIGATE SC232/422-LONWorks S (UG 62) Configuration of the UNIGATE SC The Gateway is delivered by the manufacturer with an empty Script. -
Page 24: Lonworks
Hardware ports, switches and LEDs Deutschmann Automation GmbH & CO. KG The Gateway’s Script can be generated or changed by the customer (see chapter 8). The WING- ® software can be used to load Scripts into the device. This freely disposable software avail- able for download from our website at www.deutschmann.de. -
Page 25: Lonworks-Connector
Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs Attention: The assignment of the 9-pin D-Sub plug may differ from the above pin assignment and also a customized configuration is possible. Attention: In case the RS-interface is NOT potentially divided, "GND" and "supply 0V"... -
Page 26: Power Supply
Hardware ports, switches and LEDs Deutschmann Automation GmbH & CO. KG Power supply The device must be powered with 10.8-30 VDC. Please note that the devices of the series UNIGATE can not be operated with AC voltage. On the version at the RS with 5-pin screw-type/plug connector, the power supply is routed via this connector;... -
Page 27: Led "State
Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 9.5.4 LED “State“ Lights red General Gateway error (see LEDs Error No.) Flashes red UNIGATE is in the configuration mode 9.5.5 LEDs “Error No. / Select ID“ at UNIGATE RS If these 4 LEDs flash and LED “State“... -
Page 28: Unigate Sc - Debug
UNIGATE SC - Debug Deutschmann Automation GmbH & CO. KG 10 UNIGATE SC - Debug UNIGATE SC232/485 is also available as Debug version. This gateway features a 9-pole D-Sub plug at the RS-side. 10.1 The Debug cable for UNIGATE SC As accessory a pre-configured cable Debug cable is available by the art.-no. -
Page 29: Developerkit
Deutschmann Automation GmbH & Co. KG UNIGATE SC - Debug 10.2 Developerkit It will only take you a few minutes to connect the Developerkit with your product. With the Proto- col Developer you write your script quickly and with the Debug device it can be tested effectively. -
Page 30: Error Handling
Error handling Deutschmann Automation GmbH & CO. KG 11 Error handling Error handling at UNIGATE SC If the Gateway detects an error, the error is signalled by the “State“ LED lighting red and, simulta- neously, the error number being indicated by means of LEDs “Error No.“ as shown in the table below. -
Page 31: Housing Variations
Deutschmann Automation GmbH & Co. KG Housing variations 12 Housing variations Optional Deutschmann Automation GmbH supplies Gateways with housing-variations that fulfill the protection type IP 65/66. Housings are designed to protect installations against dangers from the outside. These dangers can be of diverse nature and they are very important for the selection criteria of a specific hous- ing variation. - Page 32 Housing variations Deutschmann Automation GmbH & CO. KG Attention: All leads have to be shielded. The fieldbus leadings have to go through the PG - screwing - without connecting the shield with the housing. The shield of the fieldbus cable have to be put exclusive on the D-sub-plug Except for the DeviceNet Gateway: Here the shield is put on the PG-screwing.
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Page 33: Installation Guidelines
Deutschmann Automation GmbH & Co. KG Installation guidelines 13 Installation guidelines 13.1 Installation of the module The module of size (90 x 127 x 55 mm W x H x D) has been developed for switch cabinet use (IP 20) and can thus be mounted only on a standard mounting channel (deep top-hat rail to... -
Page 34: Lonworks Communication Interface
Installation guidelines Deutschmann Automation GmbH & CO. KG 13.2.2 LONWorks communication interface 13.2.2.1 Bus line with copper cable This interface is located on the module in the form of a 9-pin SUB-D socket on the front side of the housing. -
Page 35: Shielding Of Lines
Deutschmann Automation GmbH & Co. KG Installation guidelines Group B: • unshielded lines for DC voltages 60 V and 400 V • unshielded lines for AC voltage 24 V and 400 V Group C: • unshielded lines for DC voltages > 400 V The table below allows you to read off the conditions for laying the line groups on the basis of the combination of the individual groups. - Page 36 Installation guidelines Deutschmann Automation GmbH & CO. KG Please note the following points when shielding: Use metal cable clips to secure the shield braiding. The clips must surround the shield over a • large area and must have good contact.
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Page 37: Representation Of The Data In Lonworks
Deutschmann Automation GmbH & Co. KG Representation of the data in LONWorks 14 Representation of the data in LONWorks Any standard-compliant LONWorks participant can exchange data with the Gateway. It is also possible to use very "simple" master connections owing to the data structure. - Page 38 Representation of the data in LONWorks Deutschmann Automation GmbH & CO. KG Furthermore in a real environment the utilization capacity of the bus must be considered as well as potential response times with confirmed connections. For more detailed information on the topic "Benchmarks" we like to refer to the book "LON-Tech- nologie"...
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Page 39: Technical Data
Deutschmann Automation GmbH & Co. KG Technical data 15 Technical data 15.1 Device data The technical data of the module is given in the table below. No. Parameter Data Explanations Location Switch cabinet Top-hat rail mounting Enclosure IP24 / IP66... -
Page 40: Interface Data
Technical data Deutschmann Automation GmbH & CO. KG 15.1.1 Interface data The table below lists the technical data of the interfaces and ports on the device. The data has been taken from the corresponding Standards. Interface designation LONWorks RS232-C RS485/RS422 No. -
Page 41: Housing Data
Deutschmann Automation GmbH & Co. KG Technical data 15.2 Housing data The table below lists the technical data of the different housing variations. Aluminium housing High-grade steel housing Poly carbonat housing (supplied until January 2006) Material AlSi12, DIN 1725 High-grade-steel 1.25 mm, Polycarbonat, thermoplasti- 1.4404/316L... -
Page 42: Commissioning Guide
Commissioning guide Deutschmann Automation GmbH & CO. KG 16 Commissioning guide 16.1 Note Only trained personnel following the safety regulations may commission the UNIGATE. 16.2 Components You will require the following components to commission the UNIGATE: • UNIGATE Connection cable from Gateway to the process •... -
Page 43: Connecting The Process Device
Deutschmann Automation GmbH & Co. KG Commissioning guide 16.7 Connecting the process device Please also read the instruction manual provided for the process device when commissioning the process device. 16.8 Connecting the supply voltage Please connect 10.8...30 DC voltage to the terminals provided for this. -
Page 44: Servicing
Servicing Deutschmann Automation GmbH & CO. KG 17 Servicing Should questions which are not covered in this Manual crop up, please contact us directly. Please note down the following information before calling: • Device designation • Serial number (S/N) Article number •... -
Page 45: Annex
Deutschmann Automation GmbH & Co. KG Annex 18 Annex 18.1 Explanations of the abbreviations General Product group CL (Compact Line) Product group CX Galvanic separation RS-side Housing color gray Product group RS Product group SC (Script) 232/485 = Interface RS232 and RS485 switchable... -
Page 46: Hexadecimal Table
Annex Deutschmann Automation GmbH & CO. KG 18.2 Hexadecimal table Decimal Binary 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 UNIGATE fieldbus gateway for LONWorks V. 3.0 21.4.11... -
Page 47: Drilling Templates
Deutschmann Automation GmbH & Co. KG Drilling templates 19 Drilling templates The following drawings are not true to scale! 19.1 Aluminium housing 21.4.11 UNIGATE fieldbus gateway for LONWorks V. 3.0... -
Page 48: High-Grade Steel Housing
Drilling templates Deutschmann Automation GmbH & CO. KG 19.2 High-grade steel housing UNIGATE fieldbus gateway for LONWorks V. 3.0 21.4.11... -
Page 49: Polycarbonate Housing
Deutschmann Automation GmbH & Co. KG Drilling templates 19.3 Polycarbonate housing ! Supplied until January 2006 ! 21.4.11 UNIGATE fieldbus gateway for LONWorks V. 3.0... - Page 50 Drilling templates Deutschmann Automation GmbH & CO. KG UNIGATE fieldbus gateway for LONWorks V. 3.0 21.4.11...
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