Pfeiffer Vacuum MVP 010-3 DC Operating Instructions Manual
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Pfeiffer Vacuum MVP 010-3 DC Operating Instructions Manual

Diaphragm pump
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OPERATING INSTRUCTIONS
EN
Translation of the Original
MVP 010-3 DC
Diaphragm Pump

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Summary of Contents for Pfeiffer Vacuum MVP 010-3 DC

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original MVP 010-3 DC Diaphragm Pump...

  • Page 2: Telegram Example

    These operating instructions describe all models and variants of your product. Note that your product may not be equipped with all features described in this document. Pfeiffer Vacuum constantly adapts its products to the latest state of the art without prior notice. Please take into account that online operating instructions can deviate from the printed operating instructions supplied with your product.

  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Drive 3.1.2 Pumping system 3.1.3 Cooling...
  • Page 4 Additional parameter for the DCU Operation Putting the vacuum pump into operation Switching on the vacuum pump Configuring the connections with the Pfeiffer Vacuum parameter set 8.3.1 Configuring the digital outputs 8.3.2 Selecting the interfaces Operating modes 8.4.1 Normal operation 8.4.2 Stand-by operation...
  • Page 5 Spare parts Tbl. 23: Accessories MVP 010-3 DC Tbl. 24: Conversion table: Pressure units Tbl. 25: Conversion table: Units for gas throughput Tbl. 26: Technical data, MVP 010-3 DC Tbl. 27: Materials that make contact with the process media 5/52...
  • Page 6 Pin assignment of the D-Sub socket, 15-pin Fig. 7: Cross-link via connection RS-485 using connection cables and accessories Fig. 8: Connection options via interface RS-485 Fig. 9: Diaphragm head and valves Fig. 10: Spare parts of the inspection sets Fig. 11: Dimensions MVP 010-3 DC 6/52...

  • Page 7: About This Manual

    Keep the manual for future consultation. 1.1 Validity These operating instructions are for customers of Pfeiffer Vacuum. They describe the function of the designated product and provide the most important information for safe usage of the product. The de- scriptions comply with applicable directives. All information provided in these operating instructions refer to the current development status of the product.

  • Page 8: Stickers On The Product

    1 Rating plate Hot surface warning sign 1.3.4 Abbreviations Abbreviation Meaning in this document Direct current Display control unit (Pfeiffer Vacuum display and control unit). Digital input Nominal diameter (diamètre nominal) Digital output EPDM Ethylenepropylene diene-monomer rubber Rotation speed value of a vacuum pump (frequency, in rpm or Hz) Grounding Handheld programming unit.

  • Page 9: Tbl. 2: Abbreviations Used In This Document

    About this manual Abbreviation Meaning in this document [P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in square brackets. Frequently displayed in conjunction with a short description. Example: [P:312] software version Polyamide Earthed conductor (protective earth) Temperature (in °C), property abbreviation of the vacuum pump Turbopump electronic drive unit (turbo controller) Voltage supply (turbo power supply)

  • Page 10: Safety

    Safety 2 Safety 2.1 General safety instructions This document includes the following 4 risk levels and 1 information level. DANGER Imminent danger Indicates a hazardous situation which, if not avoided, will result in death or serious injury. ► Instructions on avoiding the hazardous situation WARNING Possibly imminent danger Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 11 Safety Risks during installation DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010 and IEC 60950.

  • Page 12: Safety Precautions

    Safety CAUTION Danger of burns on hot surfaces Depending on the operating and ambient conditions, the surface temperature of the vacuum pump can increase to above 70 °C. ► Provide suitable touch protection. Risks during maintenance, decommissioning and in event of malfunctions WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them.

  • Page 13: Limits Of Use Of The Product

    ► Use the vacuum pump for vacuum generation only. ► Adhere to the installation, commissioning, operating, and maintenance instructions. ► Do not use any accessory parts other than those recommended by Pfeiffer Vacuum. 2.6 Foreseeable improper use Misuse of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as misuse, in particular: ●...

  • Page 14: Personnel Qualification

    Such training must ensure that individuals are capable of carrying out the required activi- ties and work steps safely and properly. 2.7.2 Personnel qualification for maintenance and repair Advanced training courses Pfeiffer Vacuum offers advanced training courses to maintenance levels 2 and 3. Adequately trained individuals are: 14/52...

  • Page 15: Advanced Training With Pfeiffer Vacuum

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.

  • Page 16: Product Description

    Product description 3 Product description 3.1 Function Diaphragm pumps are dry compressing positive displacement pumps. The movement of diaphragms generates a periodic change of the suction chamber volume. The gas flow causes the valves to open and close automatically. The pump unit is directly connected to the drive motor. Fig.

  • Page 17: Connections

    Connection description of the electronic drive unit 3.3 Identifying the product ► To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand. ► Learn about certifications through test seals on the product or at www.tuev-sued.de.

  • Page 18: Transportation And Storage

    Transportation and Storage 4 Transportation and Storage 4.1 Transporting the vacuum pump WARNING Danger of serious injury due to falling objects Due to falling objects there is a risk of injuries to limbs through to broken bones. ► Take particular care and pay special attention when transporting products manually. ►...

  • Page 19: Installation

    Property damage from contaminated gases Pumping down gases that contain impurities (condensate, particles) damages the vacuum pump. ► Use suitable filters or separators from the Pfeiffer Vacuum range of accessories, to protect the vacuum pump. Installation and operation of accessories Pfeiffer Vacuum offers a series of special, compatible accessories for its diaphragm pumps.

  • Page 20: Establishing The Electric Connection

    ► Observe the permissible pressures and pressure differentials for the product. ► Check the function of the exhaust line on a regular basis. Condensate separator Pfeiffer Vacuum recommends installing a condensate separator, with condensate drain at the lowest point of the exhaust line. Procedure 1.

  • Page 21: Establishing The Electric Connection

    Installation 5.4.2 Establishing the electric connection DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010 and IEC 60950.
  • Page 22 Installation Fig. 5: Connecting the electronic drive unit to the power supply, DCU and turbopump 1 TPS 2 DCU Connecting cable, PE 100 013 -T 3 Turbopump Original power supply packs (e.g. TPS 110 or DCU 110) and connection cable are available for elec- tronic drive unit voltage supply.

  • Page 23: Interfaces

    Plug arrangement of the D-Sub socket, 15-pin 6.1.1 Voltage supply 24 V DC input: The voltage supply is carried out using a connecting cable from the Pfeiffer Vacuum accessories or using a cable provided by the customer. ● Pin 1: +24 V DC ●...

  • Page 24: Inputs

    Vacuum pump off 6.1.4 RS-485 Pin 13 and pin 14 You can connect a Pfeiffer Vacuum display and control unit (DCU or HPU) or an external PC via pin 13 and pin 14 on the D-sub connection of the electronic drive unit. 24/52...

  • Page 25: Interface Rs-485

    ► Connect only suitable devices to the bus system. The interface with the designation “RS-485” is intended for the connection of a Pfeiffer Vacuum display and control unit (DCU or HPU) or an external computer. The connections are galvanically safe and are isolated from the maximum supply voltage for the electronic drive unit.

  • Page 26: Pfeiffer Vacuum Protocol For Rs-485 Interface

    2. Use the option to connect a PC via the USB/RS-485 converter. 6.3 Pfeiffer Vacuum protocol for RS-485 interface 6.3.1 Telegram frame The telegram frame of the Pfeiffer Vacuum protocol contains only ASCII code characters [32; 127], the exception being the end character of the telegram C. . Basically, a master (e.g.

  • Page 27: Telegram Example

    Interfaces Control command --> Data response / Control command understood --> Error message --> NO_DEF Parameter number n2–n0 no longer exists _RANGE Data dn–d0 outside the permissible range _LOGIC Logical access error 6.3.3 Telegram example 1 Data query Current rotation speed (parameter [P:309], device address slave: "123") -->...
  • Page 28 Interfaces Data type Description Length Example l1 – l0 u_expo Positive exponential number 1.2E-2 corresponds with 1,2 · 10 005E8 corresponds with 5 · 10 string Any character string with 6 charac- TC_110, TM_700 ters. ASCII codes between 32 and boolean_new Logical value (false/true) 0 corresponds with false...

  • Page 29: Parameter Set

    All variables of the vacuum pump relevant for the function are stored as parameters in the electronic drive unit. Each parameter has a three-digit number and a description. Parameters can be used via Pfeiffer Vacuum display and control panels or via RS-485 with the Pfeiffer Vacuum protocol. Conventions Parameters are printed in bold as three-digit numbers in square brackets.

  • Page 30: Status Requests

    Parameter set Display Designations Functions Data Unit min. max. type cess fault type stor- Cfg DO1 Configuration Settings, see [P:019] output DO1 SpdSet- Speed actuator 0 = off Mode operation 1 = on ValveMode Flushing gas 0 = auto configuration (if 1 = closed present) 2 = open...

  • Page 31: Reference Value Inputs

    The basic parameter set is set in the electronic drive unit ex-factory. For controlling con- nected external components (e.g. vacuum measuring instruments), additional parameters (extended parameter set) are available in the corresponding Pfeiffer Vacuum display and control panels. ● Refer to the corresponding operating instructions of the respective components.

  • Page 32: Operation

    Important settings and function-related variables are factory-programmed into the vacuum pump elec- tronic drive unit as parameters. Each parameter has a three-digit number and a description. Parameter- driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally via RS-485 using Pfeiffer Vacuum protocol.

  • Page 33: Configuring The Connections With The Pfeiffer Vacuum Parameter Set

    The vacuum pump achieves the specified throughput and ultimate pressure values once the operating temperature has been reached. 8.3 Configuring the connections with the Pfeiffer Vacuum parameter set The electronic drive unit is pre-configured with the factory default basic functions and is ready for opera- tion.

  • Page 34: Operating Modes

    ● Operation via an external control unit ● Operation via RS-485 and Pfeiffer Vacuum display and control unit or PC The connection of a Pfeiffer Vacuum display and control panel permits the controlling of the vacuum pump via the parameters fixed in the electronic drive unit.

  • Page 35: Speed Actuator Operation

    Operation 3. Set the parameter [P:002] to "1". 4. Check the set rotation speed (parameter [P:309] or [P:398]). 8.4.3 Speed actuator operation Permissible rotation speed range of the vacuum pump Parameterization in rotation speed setting mode is subject to the permissible rotation speed range of the respective vacuum pump.

  • Page 36: Switching Off The Vacuum Pump

    ► Remove the cause of the fault. ► Switch the vacuum pump off and back on. As an alternative, acknowledge the malfunction via Pfeiffer Vacuum display and control unit ► Set the parameter [P:010] to the value "0/1". ► Reset the error message with parameter [P:009] or by pressing the button on the DCU.

  • Page 37: Maintenance

    ► Do not use any alcohol or other cleaning agents to clean the diaphragms and valves. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 38: Checklist For Inspection And Maintenance

    2. If the required intervals listed below are exceeded, or if maintenance work is carried out improper- ly, no warranty or liability claims are accepted on the part of Pfeiffer Vacuum. This also applies if original spare parts are not used.

  • Page 39: Replace The Diaphragms And Valves

    Maintenance Fig. 9: Diaphragm head and valves 1 Crosshead screw (4×) Diaphragm 2 Diaphragm head cover Spacer disks 3 Sealing ring on the suction side Banjo bolts 4 Valve plate (2×) Hose connection 5 Intermediate plate Procedure 1. Remove the banjo bolts and dismantle the hose connection. 2.
  • Page 40 Maintenance Procedure 1. Rotate the diaphragm pump so that the diaphragm head to be mounted is facing upwards. 2. Screw the diaphragm into the connection rod by hand. – The diaphragm has a right-hand thread. – Pay attention to the spacer disks. 3.

  • Page 41: Decommissioning

    Decommissioning 10 Decommissioning 10.1 Shutting down for longer periods Before shutting down the vacuum pump, observe the following instructions to adequately protect the in- terior of the vacuum pump (suction chamber) from corrosion: Procedure for temporary vacuum pump shutdowns 1. Allow the vacuum pump to run on for 5 to 10 minutes with the vacuum connection open to allow any condensate that may be present to be removed from the vacuum pump.

  • Page 42: Malfunctions

    ► Wear personal protective equipment if necessary. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 43: Error Codes

    Inconsistent software Checksum errors ● Contact Pfeiffer Vacuum Service. Err091 Unknown hardware ● Contact Pfeiffer Vacuum Service. Err098 Internal communication error between interface – ● Contact Pfeiffer Vacuum Service. board and drive Err117 Vacuum pump excess temperature (> 85 °C) Insufficient cooling ●...
  • Page 44 ● Replace the pressure gauge com- pletely ** Error E040 ** Hardware error ● external RAM faulty ● Contact Pfeiffer Vacuum Service. ** Error E042 ** Hardware error ● EPROM checksum incorrect ● Contact Pfeiffer Vacuum Service. ** Error E043 ** Hardware error ●...

  • Page 45: Service Solutions From Pfeiffer Vacuum

    We are consistently striving to perfect our core competence, service for vacuum components. And our service is far from over once you’ve purchased a product from Pfeiffer Vacuum. It often enough really just begins then. In proven Pfeiffer Vacuum quality, of course.
  • Page 46 Service solutions from Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the details in the declaration of contamination. a) Neutralize the product with nitrogen or dry air. b) Close all openings with airtight blank flanges. c) Seal the product in appropriate protective film.

  • Page 47: Spare Parts Packs

    Spare parts packs 13 Spare parts packs Ordering spare parts packs 1. Have the vacuum pump part number to hand, along with other details from the rating plate if nec- essary. 2. Install original spare parts only. 3. When ordering the overhaul kit, observe the respective part number of the diaphragm pump. Fig.

  • Page 48: Accessories

    DCU 110, Display control unit with power supply pack PM C01 820 Connection cable with RS-485 interface for TC 110/120 to power supply pack PM 061 350 -T Connection cable for HiPace with TC 110/120 PM 061 543 -T Tbl. 23: Accessories MVP 010-3 DC 48/52...

  • Page 49: Technical Data And Dimensions

    Technical data and dimensions 15 Technical data and dimensions 15.1 General Basis for the technical data of Pfeiffer Vacuum diaphragm pumps: ● Specifications according to PNEUROP committee PN5 ● ISO 21360:2012: “Vacuum technology - Standard methods for measuring vacuum-pump perform- ance - General description”...

  • Page 50: Substances In Contact With The Media

    5 – 40 °C Temperature: Storage 5 – 40 °C Sound pressure level 50 dB(A) Weight 2 kg Tbl. 26: Technical data, MVP 010-3 DC 15.3 Substances in contact with the media Pump parts Substances in contact with the media Diaphragms EPDM Valves EPDM...

  • Page 51: Declaration Of Conformity

    EN 61010-1: 2011-07 EN 61000-3-3: 2014-03 EN 61326-1: 2013-07 The authorized representative for the compilation of technical documents is Mr. Sebas- tian Oberbeck, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Asslar Germany (Daniel Sälzer)

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