Pfeiffer Vacuum MVP 015-2 Translation Of The Original
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Pfeiffer Vacuum MVP 015-2 Translation Of The Original

Diaphragm pump
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OPERATING INSTRUCTIONS
EN
Translation of the Original
MVP 015–2
Diaphragm pump

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Summary of Contents for Pfeiffer Vacuum MVP 015-2

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original MVP 015–2 Diaphragm pump...
  • Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new diaphragm pump is designed to support you with its performance, perfect operation and without impacting your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.

  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Drive 3.1.2 Pumping system 3.1.3 Cooling 3.1.4 Gas ballast...
  • Page 4 Table of contents Replacing device fuses Decommissioning Recycling and disposal General disposal information Dispose of diaphragm pumps Malfunctions Service solutions by Pfeiffer Vacuum Spare part packages Accessories 13.1 Accessory information 13.2 Ordering accessories Technical data and dimensions 14.1 General 14.2 Technical data 14.3 Substances in contact with the media...
  • Page 5 Tbl. 9: Spare parts Tbl. 10: Accessories MVP 015-2 Tbl. 11: Conversion table: Pressure units Tbl. 12: Conversion table: Units for gas throughput Tbl. 13: Technical data, MVP 015-2 Tbl. 14: Materials that make contact with the process media 5/42...
  • Page 6 Gas ballast valve Fig. 5: Diaphragm head and valves Fig. 6: Gas ballast valve Fig. 7: Device fuses Fig. 8: Spare parts Fig. 9: Dimensions MVP 015-2 | PK T05 100 Fig. 10: Dimensions MVP 015-2 | PK T05 103 6/42...

  • Page 7: About This Manual

    Keep the manual for future consultation. 1.1 Validity These operating instructions are a customer document of Pfeiffer Vacuum. The operating instructions describe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in these operating instructions refers to the product's current development status.

  • Page 8: Stickers On The Product

    This section describes all the stickers on the product along with their meanings. Rating plate D-35614 Asslar Berliner Strasse 43 Rating plate of the diaphragm pump Mod. MVP 015-2 PK T05 10x xxxxxxxxx S (N ) 0.7m /h Mass 6.5 kg...

  • Page 9: Abbreviations

    About this manual 1.3.4 Abbreviations Abbreviation Meaning in this document Alternating current Nominal diameter (from the French: diamètre nominal) EPDM Ethylenepropylene diene-monomer rubber Diaphragm vacuum pump Mean sea level Polyamide Polyethylene Earthed conductor (protective earth) Polyvinyl chloride (PVC) width across flats Tbl.

  • Page 10: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 11 Safety Risks during installation DANGER Danger to life from electric shock Inadequate or incorrect grounding of the unit leads to contact-sensitive voltage on the housing. When making contact, increased leakage currents will cause a life-threatening electric shock. ► Before the installation, check that the connection leads are voltage-free. ►...

  • Page 12: Safety Precautions

    Safety WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them. During maintenance work, there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub- stances causes environmental damage.

  • Page 13: Limits Of Use Of The Product

    ► Use the vacuum pump for vacuum generation only. ► Adhere to the installation, commissioning, operating, and maintenance instructions. ► Use only accessory parts recommended by Pfeiffer Vacuum. 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as improper use;...

  • Page 14: Personnel Qualification

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.

  • Page 15: Product Description

    The gas flow causes the valves to open and close automatically. The pump unit is directly connected to the drive motor. Scan the QR code or click here to see how Pfeiffer Vacuum diaphragm pumps work. Fig. 2: Diaphragm pump design 1 Voltage selector switch...

  • Page 16: Cooling

    Connection description of the diaphragm pump 3.3 Identifying product ► To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand. ► Learn about certifications through test seals on the product or at www.tuev-sued.de.

  • Page 17: Transportation And Storage

    Transportation and Storage 4 Transportation and Storage 4.1 Transporting the vacuum pump WARNING Danger of serious injury due to falling objects Due to falling objects there is a risk of injuries to limbs through to broken bones. ► Take particular care and pay special attention when transporting products manually. ►...

  • Page 18: Installation

    NOTICE Property damage from contaminated gases Pumping gases that contain contamination damages the vacuum pump. ► Use suitable filters or separators from the Pfeiffer Vacuum range of accessories, to protect the vacuum pump. Installation and operation of accessories Pfeiffer Vacuum offers a series of special, compatible accessories for its diaphragm pumps.

  • Page 19: Establishing Mains Connection

    ► Install a suitable exhaust line. ► Wear hearing protection. Condensate separator Pfeiffer Vacuum recommends installing a condensate separator, with condensate drain at the lowest point of the exhaust line. Procedure 1. Check the installed silencer for free passage.

  • Page 20: Tbl. 5: Permissible Voltage Range For Reversible Single-Phase Motor

    3. Set the required voltage range on the voltage selector switch using a suitable screwdriver. Establish the mains supply 1. Order a corresponding mains connection cable from the Pfeiffer Vacuum accessories range. 2. Always ensure a secure connection to the earthed conductor (PE).

  • Page 21: Operation

    ► Install suitable touch protection if the vacuum pump is unrestrictedly accessible. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. NOTICE Vacuum pump damage caused by overpressure Mixing up the connections causes overpressure overload.

  • Page 22: Operating Vacuum Pump With Gas Ballast

    Operation Prerequisite ● Required mains connection established Switching on the vacuum pump 1. If required, switch the vacuum pump on in each pressure range at the mains switch. 2. Allow the vacuum pump to warm up prior to process start, with the vacuum connection closed. The vacuum pump achieves the specified throughput and final pressure values once the operating tem- perature has been reached.

  • Page 23: Maintenance

    ► Do not use any alcohol or other cleaning agents to clean the diaphragms and valves. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 24: Checklist For Inspection And Maintenance

    We recommend that Pfeiffer Vacuum Service carry out maintenance work. If the specified intervals are exceeded, or if maintenance work is carried out improperly, no warranty or lia- bility claims are accepted on the part of Pfeiffer Vacuum. This also applies wherever parts other than original spare parts are used.

  • Page 25: Change The Diaphragms And Valves

    Maintenance 7.3 Change the diaphragms and valves NOTICE Property damage from incorrect installation Change in dead volume due to incorrect installation of the original spacer disks impairs the final vac- uum or leads to bearing damage. ► During disassembly, keep the existing spacer disks separate per installation location. ►...

  • Page 26: Mounting Diaphragm Head And Valves

    Maintenance Required spare parts ● Overhaul kit Required consumables ● Clean, dry cloth ● Isopropanol Procedure 1. Clean diaphragms and valves with a clean, dry cloth. – Do not use isopropanol or other cleaning agents to clean diaphragms and valves. 2.

  • Page 27: Replacing Device Fuses

    Maintenance Fig. 6: Gas ballast valve 1 Valve housing Circular spring 2 O-ring (2x) Gas ballast filter 3 Sleeve Reducing piece 4 USIT ring O-ring Strip the gas ballast valve 1. Unscrew and remove the gas ballast valve. – Be careful with the o-ring. 2.
  • Page 28 Maintenance Fig. 7: Device fuses 1 Device fuses in the fuse holder Cylinder screw (4×) 2 Terminal box Capacitors Replacing defective device fuses 1. Loosen the 4 cylinder screws. 2. Remove the cover from the terminal box. 3. Open the fuse holder. 4.

  • Page 29: Decommissioning

    Decommissioning 8 Decommissioning Before shutting down the vacuum pump, observe the following instructions to adequately protect the in- terior of the vacuum pump (suction chamber) from corrosion: Procedure for temporary vacuum pump shutdowns 1. Allow the vacuum pump to run on for 5 to 10 minutes with the vacuum connection open to allow any condensate that may be present to be removed from the vacuum pump.

  • Page 30: Recycling And Disposal

    – Fluoroelastomers (FKM) – Potentially contaminated components that come into contact with media 9.2 Dispose of diaphragm pumps Pfeiffer Vacuum diaphragm pumps contain materials that you must recycle. 1. Disconnect the electronic drive unit. 2. Dismantle the motor. 3. Decontaminate the components that come into contact with process gases.

  • Page 31: Malfunctions

    ► Wear personal protective equipment if necessary. NOTICE Danger of property damage from improper maintenance Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no liability. ► We recommend taking advantage of our service training offering.

  • Page 32: Tbl. 8: Troubleshooting On Diaphragm Pumps

    ● Valves dirty or defec- ● If necessary, clean or replace the tive valves and diaphragms. ● Motor fan defective ● Replace the motor fan. ● Contact Pfeiffer Vacuum Service. ● Connection rod or mo- ● Contact Pfeiffer Vacuum Service. tor bearing defective Tbl.

  • Page 33: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 34 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.

  • Page 35: Spare Part Packages

    Spare part packages 12 Spare part packages Ordering spare part packages ► Have the vacuum pump part number to hand, along with other details from the rating plate if nec- essary. ► Install original spare parts only. ► When ordering the inspection set, observe the respective part number of the diaphragm pump. Fig.

  • Page 36: Accessories

    Push-in fitting 1/8" thread including seal for hose connection (8/6 mm) P 4131 026 C Push-in fitting G 1/8" including seal for hose connection (8/6 mm) P 4131 029 G Hose DN 6; (ø 8/6 mm) polyethylene P 0991 939 Tbl. 10: Accessories MVP 015-2 36/42...

  • Page 37: Technical Data And Dimensions

    Technical data and dimensions 14 Technical data and dimensions 14.1 General Basis for the technical data of Pfeiffer Vacuum diaphragm pumps: ● Specifications according to PNEUROP committee PN5 ● ISO 21360:2012: “Vacuum technology - Standard methods for measuring vacuum-pump perform- ance - General description”...

  • Page 38: Substances In Contact With The Media

    CuZn, nickel-plated Suction hose Exhaust, silencer Tbl. 14: Materials that make contact with the process media 14.4 Dimensions EX - silencer G 1/8" IN - G 1/8" 286.5 Fig. 9: Dimensions MVP 015-2 | PK T05 100 Dimensions in mm 38/42...
  • Page 39 Technical data and dimensions EX - silencer IN - Swagelok screw pipe connection SS-400-1-2RS Fig. 10: Dimensions MVP 015-2 | PK T05 103 Dimensions in mm 39/42...

  • Page 40: Ec Declaration Of Conformity

    A2:2021 + A2:2021/AC:2022 EN IEC 55014-1:2021 EN IEC 63000:2018 The authorized representative for the compilation of technical documents is Dr. Adrian Wirth, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Asslar Germany (Daniel Sälzer)

  • Page 41: Declaration Of Conformity

    EN IEC 55014-1:2021 EN IEC 63000:2018 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...

This manual is also suitable for:

Pk t05 100Pk t05 103

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