JUKI JaNets JT Simple Instruction Manual
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JUKI JaNets JT Simple Instruction Manual

JUKI JaNets JT Simple Instruction Manual

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JaNets JT Simple
Instruction Manual
Congratulations on your purchase of a JUKI product.
To ensure safe use of the JaNets JT Simple, it is necessary to read this Instruction Manual
carefully and fully understand its contents before putting the JaNets JT Simple into use.
Keep this Instruction Manual at a prescribed position to make it available whenever
necessary.
Revision No. 00

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Summary of Contents for JUKI JaNets JT Simple

  • Page 1 Instruction Manual Congratulations on your purchase of a JUKI product. To ensure safe use of the JaNets JT Simple, it is necessary to read this Instruction Manual carefully and fully understand its contents before putting the JaNets JT Simple into use.

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........................1 I. Operation of the terminal (for operators) ................. 1 1. Terminal display ......................1 1-1. Display of power-ON of the sewing machine ............1 1-2. How to view the terminal display ................2 2. Correction of the quantity of output ................3 2-1.
  • Page 3 2. Restarting the capturing PC ..................33 3. Restarting the server ....................34 IV. Troubleshooting (for managers) .................. 35 1. Trouble phenomena and causes / measures............35 2. Reference materials ....................39...

  • Page 4: Introduction

    JaNets JT Simple Instruction Manual Introduction This Instruction Manual describes the operation of terminals that is carried out by sewing machine operators and the operation of the report center that is carried out by the line managers for grasping the production status.

  • Page 5: How To View The Terminal Display

    ●Count condition …⑤ Predetermined condition for counting of the quantity of output is displayed. BUTTON-JU: When the JUKI sewing machine button is pressed Thread Trimmer: When the thread is trimmed Pattern End: When the sewing-pattern sewing operation is completed...

  • Page 6: Correction Of The Quantity Of Output

    JaNets JT Simple Instruction Manual 2. Correction of the quantity of output 2-1. How to correct the quantity of output If you want to correct the Actual quantity of output …① after a sewing failure or a trial stitching, correct it with ▲ key …② and ▼ key …③.

  • Page 7: Maintenance Call

    JaNets JT Simple Instruction Manual 3. Maintenance call If any trouble occurs during sewing, the operator performs maintenance call operation from the terminal to inform the line manager. When the operator carries out the maintenance call, the sewing machine displayed on the progress management monitor of the report system changes as shown in the figure below.
  • Page 8 JaNets JT Simple Instruction Manual Releasing the maintenance call After the completion of maintenance work, press M3 key …① again. The maintenance call ending confirmation screen is displayed. Operate ▲ key …② and ▼ key …③ to align the cursor on "Yes" and press OK key …④ to finish the maintenance call.

  • Page 9: Confirmation And Change Of Machine Settings

    JaNets JT Simple Instruction Manual 4. Confirmation and change of machine settings It is possible to confirm and change the sewing machine settings by operating the terminal. This procedure is not needed during the normal sewing work. If it is necessary to carry out this procedure, follow your line manager's instructions.

  • Page 10: Changing The Count Condition

    JaNets JT Simple Instruction Manual 4-2. Changing the count condition Press M4 key …① ① ② ⑤ ④ ③ The screen for selecting the condition for counting the quantity of output is displayed. Select the count condition with ▲ key …② and ▼ key …③.

  • Page 11: Changing The Final Process

    JaNets JT Simple Instruction Manual 4-3. Changing the final process Press M5 key …①. ① ② ④ ③ The screen for setting whether or not the process at which the terminal is installed is the final process is displayed. Select the "Finish Point" when it is the final process or "Not Finish Point" when it is not with ▲...

  • Page 12: Changing The Machine Number

    JaNets JT Simple Instruction Manual 4-4. Changing the machine number Press F1 key …① ① ② ③ The "Ple. Input Machine#" screen is displayed. P l e . I n p u t M a c h i n e # Enter the "Machine number"...

  • Page 13: How To Use The Report System (For Line Managers)

    JaNets JT Simple Instruction Manual II. How to use the report system (for line managers) This section describes how the line managers should view the charts and information of the report system. 1. Dashboard The dashboard allows you to get a real-time grasp of the production status of each line.

  • Page 14: Real-Time Display Items

    JaNets JT Simple Instruction Manual 1-2. Real-time display items This clause describes the items displayed on the dashboard. ① ③ ② ④ ●Elapsed time …① The percentage of working hours elapsed with respect to the specified working hours of the shift is displayed in a pie chart.

  • Page 15: Progress Management Monitor

    JaNets JT Simple Instruction Manual 2. Progress management monitor It is possible to understand the production status of each sewing machine in the line in real time. 2-1. Selecting a line Select the Line monitoring > Real-time line monitoring …① of the report center. Then, select the Factory …②, Floor …③...

  • Page 16: Real-Time Display Items

    JaNets JT Simple Instruction Manual 2-2. Real-time display items This clause describes the items displayed in the real-time line monitor. ⑤ ③ ④ DDL-9000CF_1 ① 630/1000 ② ●Sewing machine name …① The name of the sewing machine that is registered is displayed.
  • Page 17 JaNets JT Simple Instruction Manual ●Progress signal display …④ This signal display indicates whether the production progress is behind / ahead of schedule based on the determination value obtained by the below-stated formula by changing the color so as to allow you to understand at a glance.

  • Page 18: Operation Rate Chart Of The Sewing Machine

    JaNets JT Simple Instruction Manual 3. Operation rate chart of the sewing machine With this chart, it is possible to check the operation rate and the average number of revolutions of the sewing machine on a line-by-line basis and on a machine-by-machine basis.
  • Page 19 JaNets JT Simple Instruction Manual ●Selection of the line Narrow down the line you want to display on a chart using the Selection of the factory, floor and line …③. ③ * To display all of the lines registered with the system...
  • Page 20 JaNets JT Simple Instruction Manual ●Explanation of the items displayed on a chart The operation rate (%) of the selected line is displayed in a bar chart. The average number of revolutions of the sewing machine is displayed in a line chart.

  • Page 21: Operation Rate Chart On A Machine-By-Machine Basis

    JaNets JT Simple Instruction Manual 3-2. Operation rate chart on a machine-by-machine basis When you select the Operation rate of sewing machine > Machine-by-machine basis …① of the report center, the Operation rate chart on a machine-by-machine basis …② is displayed.
  • Page 22 JaNets JT Simple Instruction Manual ●Retrieval of the data After you have selected the period and line, press the Search button …④. Then, the data that meets the specified condition such as the period and line will be retrieved and displayed on a chart.

  • Page 23: Time-Series Operation Rate Chart Of The Sewing Machine

    JaNets JT Simple Instruction Manual 3-3. Time-series operation rate chart of the sewing machine When you select the Operation rate of sewing machine > Time-series operation rate …① of the report center, the Time-series operation rate chart of the sewing machine …② is displayed.
  • Page 24 JaNets JT Simple Instruction Manual ●Retrieval of the data After you have selected the period and line, press the Search button …④. Then, the data that meets the specified condition such as the period and line will be retrieved and displayed on a chart.

  • Page 25: Output-Quantity Chart

    JaNets JT Simple Instruction Manual 4. Output-quantity chart It is possible to check the production progress in the past using the target output-quantity chart and the actual output-quantity chart. 4-1. Output-quantity chart on a section-by-section basis When you select the Management of output-quantity > Department-by-department basis …...
  • Page 26 JaNets JT Simple Instruction Manual ●Selection of the department The following items can be selected using the Selection of the factory, floor and line …③. ③ ∙Output-quantity chart on a floor-by-floor basis Factory: Select the factory you want to display...
  • Page 27 JaNets JT Simple Instruction Manual ●Explanation of the items displayed on a chart The quantity of output is displayed on the vertical axis of the bar chart. All members of the department you have selected are displayed on the horizontal axis of the bar chart.

  • Page 28: Time-Series Output-Quantity Chart

    JaNets JT Simple Instruction Manual 4-2. Time-series output-quantity chart When you select the Management of output-quantity > time-series output-quantity …① of the report center, the Time-series output-quantity chart …② is displayed. ② ① ●Selection of the period One of the six periods shown below can be selected.
  • Page 29 JaNets JT Simple Instruction Manual ●Selection of the department The following items can be selected using the Selection of the factory, floor and line …③. ③ ∙Time-series output-quantity chart on a factory-by-factory basis Factory: Select the factory you want to display...
  • Page 30 JaNets JT Simple Instruction Manual ●Explanation of the items displayed on a chart The quantity of output of the department you have selected is displayed on a bar chart, while putting quantity of output on the vertical axis and putting time or date on the horizontal axis.

  • Page 31: Net Processing Time Chart

    JaNets JT Simple Instruction Manual 5. Net processing time chart It is possible to check the net processing time by adding up the processing time of each process (each machine), eliminating statistically abnormal values and averaging only normal values. Use this chart to help find bottleneck process(es) to balance among the sewing lines for increasing productivity of the line.
  • Page 32 JaNets JT Simple Instruction Manual ●Selection of the line Select the line of which the processing time is to be displayed using the Selection of the factory, floor and line …③. ③ ●Retrieval of the data After you have selected the period and line, press the Search button …④. Then, the data that meets the specified condition such as the period and line will be retrieved and displayed on a chart.

  • Page 33: Output Of Csv Files

    JaNets JT Simple Instruction Manual 6. Output of CSV files Events that have occurred by operating the sewing machine and that have occurred by operating the terminal are listed and displayed with the relevant time stamps on the screen. This list can be output to a CSV file.

  • Page 34: Event List Items

    JaNets JT Simple Instruction Manual ●How to check the event list If the event list produced after the data retrieval is spread over multiple pages, the page can be changed over with the Page turning button …⑥. It is also possible to directly jump to the target page by specifying the page number and pressing the Go button …⑦.

  • Page 35: Restarting The Server And Management Pc (For Managers)

    JaNets JT Simple Instruction Manual III. Restarting the server and management PC (for managers) This section describes the steps of procedure for restarting the server and the capturing * For the normal use, continuously run the server, capturing PC, LAN network devices, Com ...

  • Page 36: Restarting The Capturing Pc

    JaNets JT Simple Instruction Manual 2. Restarting the capturing PC When you turn ON the power to the capturing PC, start the "EF tool" that has been installed on the PC. * Click the shortcut icon to start the tool.

  • Page 37: Restarting The Server

    The following window opens. Click the Start …① on the menu. The JaNets JT Simple system starts its operation. * Do not change the settings. ① When the system starts its operation, the Dos prompt screen is displayed for a several seconds.

  • Page 38: Troubleshooting (For Managers)

    JaNets JT Simple Instruction Manual IV. Troubleshooting (for managers) This section describes troubles that are likely to occur while the JaNets JT Simple system is in use, and how to cope with them. 1. Trouble phenomena and causes / measures <...
  • Page 39 JaNets JT Simple Instruction Manual Response Response Check the communication Re-start the router The router is faulty is absent is present from the server to the Nport. (If this trouble frequently (Presence of Ping occurs, change the router response) with a new one)
  • Page 40 JaNets JT Simple Instruction Manual < Trouble Phenomenon > < Cause / Measure > Re-start the The quantity of output Whether the Terminal failure Whether there is a decrease build-up amount decrease terminal (Replace with a new differs between the...
  • Page 41 JaNets JT Simple Instruction Manual < Trouble Phenomenon > < Cause / Measure > The system fails to start up Whether there is an * Install an additional hard disk available space in the hard * Delete the data disk...

  • Page 42: Reference Materials

    JaNets JT Simple Instruction Manual 2. Reference materials Reference 1: How to check the Ping response The networking devices of the server, capturing PC, router and Nport are respectively assigned with a unique IP address. Arrange the networking devices to allow input of their IP addresses after they are networked.
  • Page 43 JaNets JT Simple Instruction Manual Then, enter Ping xxx.xxx.xxx.xxx …① and press the Enter key. IP address Then, Ping is sent to / received from the device IP address of which is entered as described above, and the result of communication is displayed.
  • Page 44 JaNets JT Simple Instruction Manual Reference 2: How to check the build-up of data in the terminal The data build-up can be checked by pressing the "LOCK" key …①. ① The transmission status of the below-stated two kinds of data can be checked.
  • Page 45 JaNets JT Simple Instruction Manual Reference 3: How to check the SQL server Various versions of SQL server are available. To check whether your SQL server is charged version or free-of-charge version, check the edition of your SQL server. SQL server 2017 Standard or Express...
  • Page 46 JaNets JT Simple Instruction Manual Then, the Server Properties dialog is displayed. Select the [General] from the [Page selection] area displayed at the left on the screen. The edition of SQL Server installed on your computer is displayed in the column of [Product] at the right display area on the screen.

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