Download
Share
Print this page
JUKI JaNets JT Simple User Manual
  1. Manuals
  2. Brands
  3. JUKI Manuals
  4. Sewing Machine
  5. JaNets JT Simple
  6. User manual
JUKI JaNets JT Simple User Manual

JUKI JaNets JT Simple User Manual

Hide thumbs Also See for JaNets JT Simple:

Advertisement

Quick Links

Download this manual
JaNets JT Simple
User's Manual
(QC Function)
We appreciate your purchase of JUKI products.
In order to make the most of Ja Nets JT Simple QC Function ,
we kindly ask you to read this ma nua l carefully before us ing
the product to e nsure a thorough und erstanding.
Please store this manua l in a proper place where it
can b e
easily accessed and kept safe for future reference.
Version 07
June 2024
JUKI Corporation

Advertisement

loading
Need help?

Need help?

Do you have a question about the JaNets JT Simple and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for JUKI JaNets JT Simple

Summary of Contents for JUKI JaNets JT Simple

  • Page 1 JaNets JT Simple User’s Manual (QC Function) We appreciate your purchase of JUKI products. In order to make the most of Ja Nets JT Simple QC Function , we kindly ask you to read this ma nua l carefully before us ing the product to e nsure a thorough und erstanding.

  • Page 2: Table Of Contents

    Table of Contents Table of Contents ....................2 About this manual ....................... 6 I. Settings ........................9 I-1. Basic Settings ....................9 I-2. QC function settings ..................10 I-2-1. System Parameter Setting ................11 I-2-2. QC Operator Registration ................11 I-2-3.
  • Page 3 I-2-8. Size List creation ..................32 I-2-8-1. Add Size List ..................32 I-2-8-2. Edit Size List ..................33 I-2-8-3. Delete Size List ..................34 I-2-8-4. Enable/Disable Size List ................. 35 I-2-8-5. Change Size List Display Order ............... 35 I-2-8-6. Export and Import of Size List ..............36 I-2-9.
  • Page 4 I-2-16-1. Add a group ..................65 I-2-16-2. Linking defect group to a style .............. 70 I-2-16-3. Editing group names ................71 I-2-16-4. Editing the cause of defects ..............71 I-2-16-5. Editing the defect parts ................ 72 I-2-16-6. Deleting a group ................. 73 I-2-16-7.
  • Page 5 III-2. QC Graph ..................... 102 III-2-1. QC DHU analysis .................. 102 III-2-1-1. Overview ..................102 III-2-1-2. Date selection ................... 105 III-2-1-3. Description of each selection function ........... 106 III-2-2. Rework time analysis ................107 III-2-2-1. Overview ..................107 III-2-2-2. Date selection ................... 110 III-2-2-3.

  • Page 6: About This Manual

    About this manual This document describes the JaNets JT Simple QC functionality. The structure of this manual is as follows. Chapter I: Settings. How to set up and use the QC Function. Chapter II: Inspection. How to perform the inspection with a tablet PC.
  • Page 7 [QC Function configuration] ① ② ③ ① Tablet PC for inspection input. ② Terminal for measuring correction time. ③ Report System screen for setting QC functions and checking analysis results (graphs and reports). To use QC Function, the following devices are required. Prepare the required quantity of devices as needed.
  • Page 8 The recommended specifications for the tablet PC is as follows: Screen Resolution 600 x 900 dpi or higher (The screen is fixed horizontally). Web Browser Google Chrome. Others - Wi-Fi communication function with JaNets Server. - Camera function. 8 / 122...

  • Page 9: Settings

    This section describes the basic settings for using the QC function. The required basic settings are shown in the table below. These settings are not required if you are already using JaNets Report System. For details on each setting, refer to the JaNets JT Simple User's Manual. Setting Item Description JaNets JT Simple User’s...

  • Page 10: I-2. Qc Function Settings

    *2：This setting is required if the QC output is to be displayed in the Report System. *3 : Create it if you want to inspect with a QC function license alone (without JaNets JT Simple) or if you do not use JaNets JT Simple Terminal. 10 / 122...

  • Page 11: I-2-1. System Parameter Setting

    "1: Use only Style" or "2: Use Style and Interdivisional WIP". The initial value is "1: Use only Style". For details of system parameters, refer to JaNets JT Simple User's Manual "III-1-5. System parameters". I-2-2. QC Operator Registration Register the QC operators in the Operator Master who will perform the inspection.

  • Page 12: I-2-3. User Registration With Qc Function Authority

    Select the person in charge of inspection and the administrator and add the authority to be granted. For details on adding role types, refer to JaNets JT Simple User's Manual "III-1-4. Add Role type". [Permission example for QC Tablet Only]...
  • Page 13 Next, perform user registration for the required number of QC operators and grant authority. For details on user registration, refer to JaNets JT Simple User's Manual "III-1-2. User registration". [Example of registration】 13 / 122...

  • Page 14: I-2-4. Style Image Pictures Registration

    I-2-4. Style images registration Register the images to be displayed with the QC function in the Style Master. Two images can be registered for each style. (Aspect ratio: 1:1, Image file format: png and jpg). 【How to register image pictures】 ①...

  • Page 15: I-2-5. Qc Level List Creation

    I-2-5. QC Level List creation This section explains how to create QC level to be selected during inspection. I-2-5-1. About QC Levels Multiple inspections with different inspection contents can be performed for one order (style), such as In-line inspection, Finished product inspection, Sampling inspection, etc. In this manual, “QC level”...
  • Page 16 Click +Add button...① on the QC Level list screen. ① Add QC level screen opens. ② ③ ④ Enter the QC level name...②. Note 1: The input text can be up to 50 characters (full-width / half-width), no restrictions on the input characters.

  • Page 17: I-2-5-4. Edit Qc Level

    I-2-5-4. Edit QC Level Click the Edit button...① for the QC level you want to edit. ① Edit as necessary, and click the Save button...②. ② I-2-5-5. Delete QC Level Click the Delete button...① for the QC level you want to delete. ①...

  • Page 18: I-2-5-6. Enable/Disable Qc Level

    I-2-5-6. Enable/Disable QC Level It is available to configure whether or not to display the QC Level list on the inspection Tablet PC. However, even if choosing not to display, the list will still be visible on the server screen. Click the Enabled button...①...

  • Page 19: I-2-5-8. Export And Import Of Qc Level

    I-2-5-8. Export and Import of QC Level The settings can be saved and loaded into an Excel file for backup or other purposes. [Export] To export the setting, click the Export button…①. The save destination is the "Downloads" folder on your Server. ①...

  • Page 20: I-2-6. Issue List Creation

    The setting is imported. I-2-6. Defect cause list creation In the QC function, the inspectors enter the information about defective products by selecting display items on the tablet PC, and data will be aggregated. The “Defect cause list” is a list of defect causes displayed on the inspection tablet PC. Up to 300 items can be registered.
  • Page 21 Click the +Add button…① on the Defective cause list screen. ① Add Cause of defects screen opens. Enter the Causes of defects…②. Note: Can be up to 50 characters (full-width / half-width), no restrictions on the input characters. Next, select whether it is due to the equipment such as a sewing machine and/or due to human error from the Issue relation…③, set the color for each cause (initial value is red)...④, and click the Save button...⑤.

  • Page 22: I-2-6-2. Edit Defect Cause List

    The causes of defects will be registered in the list. I-2-6-2. Edit Defect cause List Click the Edit button…① to be edited. ① Edit the item as necessary, and click the Save button…②. ② 22 / 122...

  • Page 23: I-2-6-3. Delete Defect Cause List

    I-2-6-3. Delete Defect cause List Click the Delete button…① to be deleted. ① Click "OK," to confirm, then the item will be deleted. I-2-6-4. Enable/Disable Defect cause List It is available to configure whether or not to display the defective cause list on the inspection tablet PC.

  • Page 24: I-2-6-5. Change Issue List Display Order

    I-2-6-5. Change Issue List Display Order It is available to change the Issue List display order. To change, select the Radio button…① for the desired Defect cause list to change, and then click the Move Up button…② or the Move Down button…③ to change the order. ③...
  • Page 25 [Import] To import, click the Import button…②. ② Select the file to import...③, and click the Open button...④. ③ ④ The setting will be loaded. 25 / 122...

  • Page 26: I-2-7. Defect Part List Creation

    I-2-7. Defect Part List creation In the QC function, the inspectors enter the information about defective products by selecting display items on the tablet PC, and data will be aggregated. The “Defect Part List” is a list of defective part displayed on the inspection tablet PC. Up to 30 items can be registered.

  • Page 27: I-2-7-2. Edit Defective Part List

    Enter the Defective parts…① and click the Save button…② to save. ① ② The defective part will be registered on the list. I-2-7-2. Edit Defective Part List Click the Edit button…① of the defective part to be edited. ① 27 / 122...

  • Page 28: I-2-7-3. Delete Defect Part List

    Edit the Defective part list…① and click the Save button…② to save. ① ② I-2-7-3. Delete Defect Part List Click the Delete button…① of the item to be deleted. ① Click "OK," to confirm, then the item will be deleted. 28 / 122...

  • Page 29: I-2-7-4. Enable/Disable Defective Part List

    I-2-7-4. Enable/Disable Defective Part List It is possible to configure whether or not to display the defective part list on the inspection tablet PC. However, even if choosing not to display, the list will still be visible on your server screen.

  • Page 30: I-2-7-6. Export And Import Of Defective Part List

    I-2-7-6. Export and Import of Defective Part List The settings can be saved and loaded into an Excel file for backup or other purposes. [Export] To export the setting, click the Export button…①. ① The save destination is the "Downloads" folder on your Server. 30 / 122...
  • Page 31 [Import] Click the Import button…②. ② Select the file to import…③ and click the Open button…④. ④ ③ The setting is imported. 31 / 122...

  • Page 32: I-2-8. Size List Creation

    I-2-8. Size List creation In the QC function, the inspectors enter the information about defective products by selecting display items on the tablet PC, and data will be aggregated. The size list is a list of sizes to be inspected displayed on the inspection tablet PC. Up to 30 items can be registered.

  • Page 33: I-2-8-2. Edit Size List

    Enter the Size…① and click the Save button…② to save. ① ② The size list is registered. I-2-8-2. Edit Size List Click the Edit button…① of the item to be edited. ① 33 / 122...

  • Page 34: I-2-8-3. Delete Size List

    Edit the Size…① and click the Save button…② to save. ① ② I-2-8-3. Delete Size List Click the Delete button…① of the item to be deleted. ① Click "OK," to confirm, the item will be deleted. 34 / 122...

  • Page 35: I-2-8-4. Enable/Disable Size List

    I-2-8-4. Enable/Disable Size List It is possible to configure whether or not to display the “Size List” on the inspection tablet PC. However, even if choosing not to display, the list will still be visible on your server screen. Click the Enabled button...① of the desired Size list to configure. Note: The Enabled button indicates Green: Displayed (active) Gray : NOT displayed (inactive).

  • Page 36: I-2-8-6. Export And Import Of Size List

    I-2-8-6. Export and Import of Size List The settings can be saved and loaded into an Excel file for backup or other purposes. [Export] To export, click the Export button...① to save the current displayed content to an Excel file. The save destination is the "Downloads"...
  • Page 37 Select the file to import…③ and click the Open button…④. ④ ③ The setting is imported. 37 / 122...

  • Page 38: I-2-9. Color List Creation

    I-2-9. Color List creation In the QC function, the inspectors enter the information about defective products by selecting display items on the tablet PC, and data will be aggregated. The Color list is a list of colors to be inspected displayed on the inspection tablet PC. Up to 100 items can be registered.

  • Page 39: I-2-9-2. Edit Color List

    Enter the Color…① and click the Save button…② to save. ① ② The color list will be registered. I-2-9-2. Edit Color List Click the Edit button…① of the item to be edited. ① 39 / 122...

  • Page 40: I-2-9-3. Delete Color List

    Edit the Color…① and click the Save button…② to save. I-2-9-3. Delete Color List Click the Delete button...① of the item to be deleted. ① Click "OK," to confirm, the item will be deleted. 40 / 122...

  • Page 41: I-2-9-4. Enable/Disable Color List

    I-2-9-4. Enable/Disable Color List It is possible to configure whether or not to display the “Color List” on the inspection tablet PC. However, even if choosing not to display, the list will still be visible on your server. Click the Enabled button...① of the desired Color list to configure. Note: The Enabled button indicates Green: Displayed (active) Gray : NOT displayed (inactive).

  • Page 42: I-2-9-6. Export And Import Of Color List

    I-2-9-6. Export and Import of Color List The settings can be saved and loaded into an Excel file for backup or other purposes. [Export] To export, click the Export button...① to save the current displayed content to an Excel file. The save destination is the "Downloads"...
  • Page 43 [Import] To import, click the Import button…②. ② Select the file to import…③ and click the Open button…④. ④ ③ The setting is imported. 43 / 122...

  • Page 44: I-2-10. Marker Settings

    I-2-10. Marker settings In the marker settings, you can set the "size" of defect points to be displayed on the inspection tablet and graphs. [ Tablet input screen of defect cause ] [ Defect cause chart ] I-2-10-1. Setting the size of defective points From the menu, click “Marker setting.”...

  • Page 45: I-2-10-2. Changing The Size Of Defective Points

    I-2-10-2. Changing the size of defective points How to change the size of the points. Press the Modify button...①. ① Select the item to change, and click the Save button ... ②. ② The change is saved. 45 / 122...

  • Page 46: I-2-11. Qc Production Output Setting

    I-2-11. QC Production Output setting This section describes how to set the QC production output to show in the output graph of the report system. Production output graph of the report system. I-2-11-1. Register the inspection tablet PC to the Machine Master. This section describes how to register tablet PC for inspection in the system.
  • Page 47 Click the +Add button…①. ① Select "QCTablet" from the “Connection type” pull-down menu･･･②. ② 47 / 122...
  • Page 48 Screen after selecting QCTablet Enter the Machine number…③ and the Machine name …④(Half-width alphanumeric characters), and click the Save button…⑤. Register Search words･･･⑥ if necessary. ⑥ ③ ④ ⑤ 48 / 122...

  • Page 49: I-2-11-2. Register Machine And Qc Level In Line & Layout Settings

    The inspection tablet PC is registered in the machine Master. I-2-11-2. Register machine and QC level in Line & Layout settings. This section explains how to register QC tablet PC on the line and how to set the QC level. From the menu, click “Line &...
  • Page 50 ② To add a Tablet PC for inspection, click the +Add button…③. ③ Click ・・・ on the right top end of the machine name. 50 / 122...
  • Page 51 Select the Radio button･･･④ of the terminal (registered in the previous chapter I-2-11-1., registered the inspection tablet PC in the Machine Master), and click the OK button･･･⑤. ④ ⑤ Select the QC level…⑥ according to the inspection content. ⑥ 51 / 122...
  • Page 52 If the Actual processing time Allowance rate is displayed, enter the target process time…⑩ and the Allowance rate (%) 1 to 3…⑪. (The Actual processing time Allowance rate is displayed by switching the system parameters. For details, refer to JaNets JT Simple User's Manual "III-1-5. System parameters".) ⑩...

  • Page 53: I-2-11-3. Set The Production Count Type With System Parameter

    In the system parameters #36: "QC output type", the value displayed in the output can be switched to 0: "total number of inspections (non-defective + defective)" or 1: "non-defective" items. The initial value is "1: non-defective” items. For details of system parameters, refer to JaNets JT Simple User's Manual "III-1-5. System parameters". 53 / 122...

  • Page 54: I-2-12. Dashboard Auto Transition Setting

    I-2-12. Dashboard auto transition setting QC report screen can be set on the Dashboard auto transition. For details on setting, refer to the JaNets JT Simple User's Manual "III-2-15. Dashboard auto transition setting". I-2-13. Excel Report Mail setting QC reports can be set to send Excel reports via email.

  • Page 55: I-2-14. Defective Process List Creation

    JaNets JT Simple) or processes that do not use JaNets JT Simple terminal. Up to 100 items can be registered. Note 1) If no lines have been created in JaNets JT Simple "Line and Layout Settings", this function cannot be created.
  • Page 56 On the Defective Process List setting screen, press the +Add button...①. ① An additional screen will be displayed. ① ② Process the Process Selection button...①. The process Master list screen will be displayed. ② ③ Click the Radio button...② to select the process, and press the OK button...③. 56 / 122...
  • Page 57 ④ If you specify a line from the line list box…④, it will be displayed in the defective process list only when a specified line is inspected using an inspection tablet device. If you save without specifying a line (leaving it blank), it will be display defective process list for all inspections.

  • Page 58: I-2-14-2. Edit Defective Process List

    I-2-14-2. Edit Defective Process List Press the Edit button...① you want to edit. ① Change as necessary and press the Save button...②. ② I-2-14-3. Delete Defective Process List Press the Delete button...① of the defective process you want to delete. ①...

  • Page 59: I-2-14-4. Enable/Disable Defective Process List

    JaNets JT Simple terminal. Up to 100 items can be registered. Note 1) This function cannot be created if no lines have been created in JaNets JT Simple "Line and Layout Settings".

  • Page 60: I-2-15-1. Add Defective Operator List

    I-2-15-1. Add Defective Operator List The Defective Operator List refers to the list in the operator Master. Refer to "II-2-1. Operator Registration" in the JaNets JT Simple User's Manual, register the operator, and then add the defective operator list. Open the "Defective Operator List" setting screen in the inspection settings menu.
  • Page 61 An additional screen will be displayed. ① Press the Operator Selection button... ①. The Operator Master list screen will be displayed. ② ③ Click the Radio button...② to select the operator, and press the OK button...③. ④ 61 / 122...
  • Page 62 If you specify a line from the line list box…④, it will be displayed in the defective operator list only when a specified line is inspected using an inspection tablet PC. If you save without specifying a line (leaving it blank), it will be display defective operator list for all inspections.

  • Page 63: I-2-15-2. Edit Defective Operator List

    I-2-15-2. Edit Defective Operator List Press the Edit button...① for the defective operator you want to edit. ① Change as necessary and press the save button...②. ② I-2-15-3. Delete Defective Operator List Press the Delete button ① for the defective operator you want to delete. ①...

  • Page 64: I-2-15-4. Enable/Disable Defective Operator List

    Click "OK" to confirm deletion and it will be removed from the list. (It will not be deleted from the Operator Master.) I-2-15-4. Enable/Disable Defective Operator List You can set whether to display the defective operator list on the inspection tablet PC. Even if you set it to "No", it will be displayed on this screen.

  • Page 65: I-2-16. Create Defect Group Setting

    I-2-16. Defect group setting creation By using the defect group setting, the cause of defects and defective parts can be grouped by style and displayed on a tablet PC. Up to 100 defect group settings can be registered. When creating a list, select the necessary defect causes and defect parts from the "Defect Cause List"...
  • Page 66 The Add screen appears. Enter the Group name． ． ．② and press the OK button． ． ．③ . ② ③ The Group information is displayed in the list. Next, register the defect causes you want to group. Click the Edit button...④ in the “Cause of defects association” cell . ④...
  • Page 67 The “Add cause of defect” screen appears. ⑥ ⑦ Click the Checkboxes...⑥ to select the “Cause of defects association“ you want to group. Multiple selections are available. Once you have completed your selections, click the Add button...⑦. The ”Cause of defects” have been added. Press the OK button…⑧. ⑧...
  • Page 68 Return to the “Defect group settings.” The defect cause you added will not be displayed in the list. Add necessary defect causes according to your situation. Next, register the defective parts you want to group. Press the Edit button...⑨ in the “Defect Part association.” ⑨...
  • Page 69 “Add Defect part” list screen appears. ⑪ ⑫ Press the Checkboxes...⑪ to select the defect causes you want to group. Multiple selections are available. Once you have completed your selections, click the Add button...⑫. The defect area has been added. Press the OK button...⑬. ⑬...

  • Page 70: I-2-16-2. Linking Defect Group To A Style

    Screen returns to the defect group setting. The added defect location will not be displayed on the list. Add any necessary defective parts according to your situation. I-2-16-2. Link defect group to a style To link the defective group, you have created to a style, set up the defect group in the Style Master.

  • Page 71: I-2-16-3. Editing Group Names

    I-2-16-3. Edit group names Press the Edit button...① for the group you want to edit. ① After editing the Group...②, press the Save button...③ ② ③ I-2-16-4. Edit the cause of defects Cause of defects can be edited from the “Cause of defects association” edit screen. Press the Edit button...①...

  • Page 72: I-2-16-5. Editing The Defect Parts

    If you do not use a defect group, the defect causes will be sorted in the order they are  displayed in the defect causes list. After changing the defect cause group, press the OK button...⑦. ⑥ ② ⑤ ③ ④...

  • Page 73: I-2-16-6. Deleting A Group

    If you do not use a defect group, the defect parts will be sorted in the order they are  displayed in the defect parts list. After changing the defect part group, press the OK button...⑦. ⑥ ② ⑤ ③ ④...

  • Page 74: I-2-16-7. Export / Import

    However, if you have set it as a defect group in the Style Master, you cannot delete it. In that case, unset the defect group in Style Master before deleting it. I-2-16-7. Export / Import The settings can be saved to and loaded from an Excel file . Use it to back up your settings, etc.
  • Page 75 Select the File you want to import ...③ and press Open ...④. ③ ④ The settings will be loaded. At this time, if there are any registrations in the defect cause group and the defect part group, they will be imported at the same time. 75 / 122...

  • Page 76: Ii. Inspection

    II. Inspection II-1. Overview This section describes how to enter inspection results (good/defective items, cause of defects, etc.) using a Tablet PC in the inspection process. II-1-1. How to access the inspection screen. Open the Tablet PC's "Settings" screen, turn on Wi-Fi, and connect to the same network as JaNets Server.

  • Page 77: Ii-2. Inspection Login

    Users who are authorized for QC functions other than inspection input, the screen of the JaNets JT Simple Report System with QC functions will be displayed. "Number of tablet PCs connected/Number of tablet PCs contracted" is displayed on the right side of the title.

  • Page 78: Ii-3. Inspection Input Screen

    II-3. Inspection input screen This section describes the inspection input screen. Inspection input screen. II-3-1. Selection of inspection target This section describes how to select the target to be inspected when starting the inspection. Inspection cannot be started until all settings have been completed. Press the Menu button…①...
  • Page 79 (*1) No. 7 will not be displayed, if the system parameter "QC output type" is set to "2: Do not display output (no machine ID selection required)". For details on system parameters, refer to the JaNets JT Simple User's Manual, "III-1-5. System parameters".

  • Page 80: Ii-3-2. Good Products/Defective Products Count

    II-3-2. Good products/defective products count This section describes how to count good products and defective products. Press ② for RFT(Right First Time) product, and press ⑤ for Rectified product to start counting and inputting the cause. ① ② ③ ④ ⑤...

  • Page 81: Ii-3-2-1. Add The Good Products Q'ty Collectively

    Press and select the Size…⑧ and the Color…⑨. After confirming, press the Confirmation button…⑩ to return to the input screen. ⑧ ⑨ ⑩ Size … ⑧ and Color … ⑨ are not selected at the time of initial input. After the first selection, it will be retained until the next change, so if there is no change in the size and color after the second time, press only the Confirmation button…⑩.
  • Page 82 82 / 122...

  • Page 83: Ii-3-3. Defective/Repeat Defective Products Count And The Cause Input

    II-3-3. Defective/Repeat defective products count and the cause input. This section describes how to count Defective and Repeat defective products, and how to input the cause. The operation method is the same for both Defective and Repeat defective products. Press ② for Defective product, and ⑤ for Repeat defective product to start counting and inputting the cause.
  • Page 84 Select the Causes of defects･･･①, Defective Parts…②, Process…④, Operator information･･･⑤. Press the area near the defective area on the image and mark it by drawing a point…③. If you want to correct any mistakes, you can delete them by pressing the delete button...⑥. If there are multiple causes of defects, press the Add button…⑦...
  • Page 85 The RFID number can be entered by the QR Code button･･･⑧, RFID Card Reader, or direct input by keyboard. (1) When using the QR code button 1) Press ⑧ and read the QR Code on the RFID Card attached to the Defective/Repeat defective product...⑨.
  • Page 86 (3) Direct input by keyboard 1) Tap the RFID number text box. 2) Enter the RFID number from the keyboard. 86 / 122...
  • Page 87 After confirming the RFID number, press the Finish button･･･⑩ to complete the Defective/Repeat defect product count and the causes input. ⑨ ⑩ [Quantity example] After adding the number of Defective/Repeat defective products…⑪. ⑪ ⑬ ⑪ ⑫ [Operation example for re-inspection of defective products] If the inspection after rework is "Good", press ⑫...

  • Page 88: Ii-3-3-1. Defective Products Management While Remaining In Line

    II-3-3-1. Defective products management while remaining in line. Report System resets the data at the shift start time. However, if there are any remaining defective items (a value other than 0) in the line, they will be carried over to the next shift without being reset. Example: If there are 4 defective products in the line at the end of the shift.

  • Page 89: Ii-3-4. Rejected/Rework Rejected Counts And The Causes Input

    II-3-4. Rejected/Rework rejected counts and the causes input. This section describes how to count Rejected and Rework rejected products that are difficult to repair, and how to input the causes. The operation method is the same for both Rejected and Rework rejected products. Press ②...
  • Page 90 Press the Size…⑧ and the Color…⑨. After confirming, press the Confirmation button･･･⑩. After the first selection, it will be retained until the next change, so if there is no change in the size and color after the second time, press only the Confirmation button…⑩. ⑧...
  • Page 91 Select the Causes of defective･･･①, Defective parts…②, Process･･･③, Operator information･･･⑤. Next, press the area near the defective area on the image and mark it by drawing a point…③. If you want to correct any mistakes, you can delete them by pressing the delete button...⑥. If there are multiple causes of defects, press the +Add button…⑦, and select/enter items from ①...
  • Page 92 Next, press the Finish button･･･⑧ to complete the Rejected and Rework rejected products counts, and the causes input. ⑧ Example: After adding the number of rejected products. 92 / 122...

  • Page 93: Ii-3-5. Defective Products Correction Time Measurement

    II-3-5. Defective products correction time measurement. This section describes the flow and method of measuring the correction time for defective products. II-3-5-1. Defective products correction flow on the sewing machine side 1.) At the start of repair work, scan the RFID card attached to the defective product into the terminal.

  • Page 94: Ii-3-5-2. Correction Time Measurement

    II-3-5-2. Correction time measurement Correction time, process, and operator information are automatically recorded and aggregated by the following operations. [In case of a single process] 1.) When the RFID card attached to the defective product is scanned into the terminal, "Repair sewing"...

  • Page 95: Iii. Qc Report

    III. QC Report III-1. QC Dashboard This section describes the QC Dashboard that checks the quality status in real time with three monitor functions. III-1-1. QC Report This section describes the QC report. From the menu, open the “QC Day’s Report” screen. III-1-1-1.

  • Page 96: Iii-1-1-2. Description Of Each Selection Function

    III-1-1-2. Description of each selection function ⑦ ⑤ ⑥ ④ ② ③ ① Select Factory...①, Floor...②, Line…③, Style...④, and QC level...⑤ to display. Click ⑥ to update the screen display. Click ⑦ to save the QC report to an Excel file. The save destination is the "Downloads"...

  • Page 97: Iii-1-2. Defect Causes Chart

    III-1-2. Defect causes chart This section describes the QC defect causes chart. From the menu, open the QC Measles chart. III-1-2-1. Overview Defect causes chart, defective rate, numbers of defective, rejected and RFT(Right First Time) products will be displayed. 97 / 122...

  • Page 98: Iii-1-2-2. Description Of Each Selection Function

    III-1-2-2. Description of each selection function ⑧ ⑨ ⑤ ② ④ ③ ① ⑦ ⑥ Select Factory...①, Floor...②, Line…③, Order number (Style)...④, and QC level...⑤ to display. In ⑥, either “Day’s report” or “Style-wise report” can be selected. Day's report : Displays the defect causes chart starting from the shift start time ...

  • Page 99: Iii-1-3. Style Wise Dhu Report

    III-1-3. Style wise DHU report This section describes the Style wise Defective Rate Report. From the menu, open the Style wise DHU report. III-1-3-1. Overview Style wise DHU report is displayed. 99 / 122...

  • Page 100: Iii-1-3-2. Date Selection

    III-1-3-2. Date selection You can select the date to display. Click the Date display･･･①. Select either from Current shift, Today, Yesterday, Last 7 Days, Last 31 Days or Any...②, and click the OK button...③. ① ④ ③ ② If you select "Any“, you can select dates from the calendar by clicking the calendar buttons...④.

  • Page 101: Iii-1-3-3. Description Of Each Selection Function

    III-1-3-3. Description of each selection function ③ ④ ⑤ ⑥ ② ① Select Factory...①, Floor...②, Line…③, and QC level...④ to display. Click ⑤ to update the screen display. Click ⑥ to save the Style wise defective rate to an Excel file. The save destination is the "Downloads"...

  • Page 102: Iii-2. Qc Graph

    III-2. QC Graph This section describes each graph that analyzes the occurrence of defective products. III-2-1. QC DHU analysis Displays following 4 Defective count and Defective rate graphs. 1.) By line 2.) By line time series 3.) By order (style) 4.) By order (style) time series.
  • Page 103 Line time series DHU (defective rate) analysis graph. Order (Style) wise DHU (defective rate) analysis graph. 103 / 122...
  • Page 104 Order (style) time series DHU (defective rate) analysis graph. 104 / 122...

  • Page 105: Iii-2-1-2. Date Selection

    III-2-1-2. Date selection You can select the date to display. Click the Date display･･･①. Select either from Current shift, Today, Yesterday, Last 7 Days, Last 31 Days or Any...②, and click the OK button...③. ① ④ ③ ② If you select "Any“, you can select dates from the calendar by clicking the calendar buttons...④.

  • Page 106: Iii-2-1-3. Description Of Each Selection Function

    III-2-1-3. Description of each selection function ② ③ ④ ⑤ ⑥ ① Select Factory...①, Floor...② to display. The items to select differ depending on the graph type. 1.) By Line : Factory, Floor 2.) By Line time series : Factory, Floor, Line 3.) By Order (Style) : Factory, Floor, Line 4.) By Order (Style) Time Series: Factory, Floor, Line, Order (Style)

  • Page 107: Iii-2-2. Rework Time Analysis

    III-2-2. Rework time analysis Displays following 4 Defective count /Rework time graphs: 1.) by line 2.) by line time series 3.) by order (style) 4.) by order (style) time series. From the menu, open the "Rework time analysis" screen. III-2-2-1. Overview Rework time analysis graph by line.
  • Page 108 Rework time analysis graph by line time series. Rework time analysis graph by Order (Style). 108 / 122...
  • Page 109 Rework time analysis graph by Order (Style) time series. 109 / 122...

  • Page 110: Iii-2-2-2. Date Selection

    III-2-2-2. Date selection You can select the date to display. Click the Date display･･･①. Select either from Current shift, Today, Yesterday, Last 7 Days, Last 31 Days or Any...②, and click the OK button...③. ① ④ ③ ② If you select "Any“, you can select dates from the calendar by clicking the calendar buttons...④.

  • Page 111: Iii-2-2-3. Description Of Each Selection Function

    III-2-2-3. Description of each selection function ② ⑥ ⑤ ③ ④ ① Select Factory...①, Floor...② to display. The items to select differ depending on the graph type. 1.) By Line : Factory, Floor 2.) By Line time series : Factory, Floor, Line 3.) By Order (Style) : Factory, Floor, Line 4.) By Order (Style) Time Series: Factory, Floor, Line, Order (Style)

  • Page 112: Iii-2-3. Qc Style Details Analysis

    III-2-3. QC Style details analysis Displays graphs of the "Number of defects" and "Rework time" for the selected order (style) by defect, by cause, by defective part, and by process, operator. From the menu, open the QC Style details analysis. III-2-3-1.
  • Page 113 Defective Parts analysis graph. Bar graph : Number of defects for each part, stacked by causes. Line graph : Rework time. Horizontal axis : Defective Part. Vertical axis : Number of defects and Repair time (min). Defective Process analysis graph. Bar graph : Number of defects for each process, stacked by causes.
  • Page 114 Operator wise defective analysis graph. Bar graph : Number of defects for each operator, stacked by causes. Line graph : Rework time. Horizontal axis : Operator. Vertical axis : Number of defects and Repair time (min). 114 / 122...

  • Page 115: Iii-2-3-2. Date Selection

    III-2-3-2. Date selection You can select the date to display. Click the Date display･･･①. Select either from Current shift, Today, Yesterday, Last 7 Days, Last 31 Days or Any...②, and click the OK button...③. ① ④ ③ ② If you select "Any“, you can select dates from the calendar by clicking the calendar buttons...④.

  • Page 116: Iii-2-3-3. Description Of Each Selection Function

    III-2-3-3. Description of each selection function ② ④ ① ③ ⑤ ⑦ ⑥ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ Select Factory...①, Floor...②, Line…③、Order(Style)...④ and QC Level...⑤ to display. Select ⑥, whether the cause of the defect is due to the machine, the operator, or both. Click ⑦...

  • Page 117: Iii-2-4. Qc Size X Color Output List

    III-2-4. QC Size x Color Output List The non-defective, rectified, rejected, and rework rejected items counted on the inspection input screen are displayed in a list by size and color. From the menu, open the "QC Size x Color Output List" screen. III-2-4-1.

  • Page 118: Iii-2-4-2. Description Of Each Selection Function

    III-2-4-2. Description of each selection function ④ ⑤ ① ② ⑥ ⑦ ③ Select Factory...①, Floor...②, Line…③、Order(Style)...④ and QC Level...⑤ to display. Click ⑥ to update the screen display. Click ⑦ to save the QC Style details analysis graph to an Excel file. The save destination is the "Downloads"...

  • Page 119: Change History

     Change History Version Date Version Contents Nov 2022 1.8.1 First Edition Jan 2023 1.8.2 Introduction (P.6) ・Added RFID card reader to the devices required for QC function. Section I-2. QC Function Settings (P.9) ・Added Dashboard auto transition setting and Excel report email sending.
  • Page 120 III-2-4. QC Size x Color Production Output List (P.97) ・Added as a new section. Aug 2023 1.8.4 II-1-1. How to access the inspection screen. ・Delete the port number from the address entered in the address bar. I-2-6. Issue list creation. I-2-7.
  • Page 121 5.) I-2-14. Defective process list creation. ・Added "Note 1): This function cannot be created if JaNets JT Simple "Line and layout setting" has not been created." 6.) I-2-15. Defect operator list creation. ・Added "Note 1): This function cannot be created if...
  • Page 122 JaNets JT Simple "Line and layout setting" has not been created." 7.) I-2-16. Defective group setting creation. ・Newly added. 8.) II-3-1. Inspection target selection. ・Changed the selection of "machine" from optional to Required. ・Added conditions (※1) for which "machine" is not displayed.