Bailey Infi 90 NIAC02 Instruction

Analog input calibration module

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E96-420
®
®
Analog Input Calibration Module
(NIAC02)
Process Control and
Automation Solutions
from Elsag Bailey Group

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Summary of Contents for Bailey Infi 90 NIAC02

  • Page 1 E96-420 ® ® Analog Input Calibration Module (NIAC02) Process Control and Automation Solutions from Elsag Bailey Group...
  • Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
  • Page 3 This manual explains how to install and use the NIAC02 mod- ® ule on the INFI 90 system. It contains sections that describe setup and cabling. The appendix contains information about the IMASM02 module. ® Registered trademark of Elsag Bailey Process Automation. I-E96-420A...
  • Page 4 ® List of Effective Pages Total number of pages in this manual is 23, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through vi Original 1-1 through 1-5 Original 2-1 through 2-6 Original Original 4-1 through 4-2...
  • Page 5 Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC Remove modules from their module mounting unit slots before CAUTIONS...
  • Page 6 ® Sommaire de Sécurité AVERTISSEMENTS Environnement de l’équipement D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors GÉNÉRAL du transport, de l’entreposage ou l’utilisation. Possibilité de chocs électriques durant l’entretien Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien.
  • Page 7: Table Of Contents

    Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 MODULE DESCRIPTION ....................1-1 HARDWARE APPLICATION...................1-1 FEATURES........................1-2 INSTRUCTION CONTENT .....................1-3 HOW TO USE THIS MANUAL ..................1-3 REFERENCE DOCUMENTS..................1-3 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-4 SPECIFICATIONS ......................1-4 NOMENCLATURE ......................1-5 SECTION 2 - INSTALLATION .....................2-1 INTRODUCTION......................2-1 SPECIAL HANDLING ....................2-1...
  • Page 8 ® List of Tables Title Page 1-1. Reference Documents .................... 1-3 1-2. Glossary of Terms and Abbreviations ..............1-4 1-3. Specifications ......................1-4 1-4. Nomenclature ......................1-5 2-1. NIAC02 Cable Applications ..................2-3 3-1. Maintenance Schedule................... 3-1 A-1. Address Switch Settings (SW1) ................A-1 List of Figures Title Page...
  • Page 9: Section 1 - Introduction

    SECTION 1 - INTRODUCTION OVERVIEW The NIAC02 Analog Input Calibration Module is required to simultaneously calibrate all eight inputs for the IMASM02 Ana- log Input Slave Module that interface to the NIAI02 termination modules. Calibration voltages pass from the IMAMM02 and IMAMM03 Analog Master Modules or an external millivolt cali- bration source to the IMASM02 slave module.
  • Page 10: Features

    INTRODUCTION ® COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP) COMMUNICATION MODULES MODULE BUS IMAMM03 OTHER MODULES SLAVE EXPANDER BUS IMASM02 IMASM02 NIAM02 IMASM02 CALIBRATION SLOT OTHER ANALOG SLAVE MODULES NIAC02 NIAI02 NIAI02 ANALOG INPUTS ANALOG INPUTS T00614A Figure 1-1. Application Example for the NIAC02 Module FEATURES The design of the NIAC02 module, as with all INFI 90 devices, allows for flexibility in creating a process management system.
  • Page 11: Instruction Content

    Details how to replace an NIAC02 module. Procedures Support Services Describes the support services (repair parts, training, docu- mentation, etc.) available from Bailey Controls Company. Appendix A Describes the IMASM02 Thermocouple Slave Input Module. HOW TO USE THIS MANUAL Read this manual before handling the calibration module.
  • Page 12: Glossary Of Terms And Abbreviations

    Sea level to 3 km (1.86 mi). Air Quality Noncorrosive. Cooling Requirements No cooling is necessary when used in Bailey Controls cabinets and operated within stated limits. Certification CSA certified for use as process control equipment in an ordinary (non- hazardous) location.
  • Page 13: Nomenclature

    INTRODUCTION NOMENCLATURE Table lists the nomenclatures of the modules and equip- ment that can be used with the NIAC02 module. Table 1-4. Nomenclature Nomenclature Description IMASM02 Thermocouple and Millivolt Input Slave Module NIAM02 Analog Master Termination Module NKTM01 Cable, Termination Module (Ribbon) NKTU02 Cable, Termination Module (PVC) NKTU12...
  • Page 14: Section 2 - Installation

    SPECIAL HANDLING Observe these steps when handling electronic circuitry: NOTE: Always use the Bailey Controls Field Static Kit (part number 1948385A1 - consisting of two wrist straps, ground cord assembly, alligator clip and static dissipating work surface) when working with modules.
  • Page 15: Unpacking And Inspection

    These are steps to follow for general handling: 1. Examine the module to make sure that no damage has occurred in transit. 2. Notify the nearest Bailey Controls sales office of any dam- age. 3. File a claim for any damage with the shipping company that handled the shipment.
  • Page 16: Niac02 Cable Applications

    1. Pull the slave module in the calibration slot several inches from the MMU backplane. 2. If round type cables are already installed in the TMU card cage, remove the cable retaining bracket (Bailey part number 258436A1). Use NKTU02, NKTU12 or NKTM01 cables. SETUP/PHYSICAL INSTALLATION...
  • Page 17: Module Installation

    INSTALLATION ® 3. Insert the J2 end of the termination module cable into the MMU backplane slot assigned to the slave module calibration slot. The cable should latch securely in place. Card edge con- nector P3 of the slave module connects to this end of the cable. 4.
  • Page 18: Terminal Assignments For The Niac02 Module

    INSTALLATION If input or output circuits are a shock hazard after disconnect- ing system power at the power entry panel, then the door of the CAUTION cabinet containing these externally powered circuits must be marked with a warning stating that multiple power sources exist.
  • Page 19 INSTALLATION ® 4. Insert the module until it locks securely into place. 5. Connect the other end of the twisted pair to TB1 terminals 3 and 4 on the NIAM02 module for internal calibration or to the external millivolt source for external calibration. 6.
  • Page 20: Section 3 - Maintenance

    SECTION 3 - MAINTENANCE INTRODUCTION The NIAC02 Analog Input Calibration Module requires limited maintenance. This section contains a maintenance schedule. MAINTENANCE SCHEDULE Execute the tasks in Table at the specified intervals. Table 3-1. Maintenance Schedule Task Interval Clean and tighten all power and grounding connections.
  • Page 21: Section 4 - Repair/Replacement Procedures

    SECTION 4 - REPAIR/REPLACEMENT PROCEDURES INTRODUCTION This section explains the replacement procedures for the NIAC02 Analog Input Calibration Module. No special tools are required to replace the module. REPLACEMENT PROCEDURES If an NIAC02 module is faulty, replace it with a new one. Do not try to repair the module.
  • Page 22 REPAIR/REPLACEMENT PROCEDURES ® 6. Slide the new calibration module into the same slot as the module that was removed. 7. Connect and verify all wiring removed in Step 4. 8. Verify that wiring and cabling to the calibration module is correct.
  • Page 23: Section 5 - Support Services

    SECTION 5 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is ready to help in the use, applica- tion and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services.
  • Page 24: Appendix A - Imasm02 Thermocouple Slave Input Module

    APPENDIX A - IMASM02 THERMOCOUPLE SLAVE INPUT MODULE INTRODUCTION The IMASM02 Thermocouple Analog Slave Input Module uses an NIAC02 module to simultaneously calibrate the thermocou- ple or millivolt inputs. This appendix contains figures and tables that show the dipswitch location on the IMASM02 mod- ule and its settings.
  • Page 25 Index Related equipment............1-5 Replacement parts/ordering information.....5-1 Cables ..............1-5, 2-2 Replacement procedures..........4-1 Glossary ..............1-4 Setup................2-2 Spare parts ..............5-1 Specifications..............1-4 I/O wiring ..............2-4 Installation ..............2-2 Instruction content ............1-3 Technical documentation ..........5-1 Intended user ............. 1-1 Training ...............5-1 Maintenance schedule ..........
  • Page 26 Telefax 39-10-6582-941 Telephone 49-69-799-0 Telefax 65-292-9011 Telefax 49-69-799-2406 Form I-E96-420A Litho in U.S.A. 992 Copyright © 1992 by Elsag Bailey Process Automation, As An Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation ™ Trademark of Elsag Bailey Process Automation...

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