Related Manuals for Bailey infi 90 NIMP01
Summary of Contents for Bailey infi 90 NIMP01
- Page 1 E96-401 ® ® Multi-Function Processor Termination Module (NIMP01/02) Process Control and Automation Solutions from Elsag Bailey Group...
- Page 3 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
- Page 4 The NIMP02 termination module requires an NIMP01 termination module to operate. This product instruction explains how to install and use the NIMP01 and NIMP02 Multi-Function Processor Termination Modules. ® Registered trademarks of Elsag Bailey Process Automation. I-E96-401A...
- Page 5 ® List of Effective Pages Total number of pages in this manual is 48, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through vii Original 1-1 through 1-6 Original 2-1 through 2-12 Original 3-1 through 3-4 Original...
- Page 6 ® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC Wear eye protection whenever working with cleaning solvents.
- Page 7 Sommaire de Sécurité AVERTISSEMENTS Environnement de l’équipement D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors GÉNÉRAL du transport, de l’entreposage ou l’utilisation. Possibilité de chocs électriques durant l’entretien Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien. AVERTISSEMENTS Portez toujours des lunettes de protection lorsque vous utilisez des D’ORDRE...
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Page 8: Table Of Contents
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 MODULE DESCRIPTION ....................1-2 FEATURES........................1-2 INSTRUCTION CONTENT .....................1-2 HOW TO USE THIS MANUAL ..................1-3 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-3 REFERENCE DOCUMENTS..................1-4 NOMENCLATURE ......................1-4 SPECIFICATIONS ......................1-5 SECTION 2 - INSTALLATION .....................2-1 INTRODUCTION......................2-1 SPECIAL HANDLING ....................2-1 UNPACKING AND INSPECTION ..................2-2... - Page 9 ® Table of Contents (continued) Page APPENDIX A - IMMFP01 AND IMMFP02 MULTI-FUNCTION PROCESSOR......A-1 INTRODUCTION ......................A-1 APPENDIX B - IMMFP03 MULTI-FUNCTION PROCESSOR ............ B-1 INTRODUCTION ......................B-1 APPENDIX C - IMMPI01 AND IMMPI02 MULTI-FUNCTION PROCESSOR INTERFACE ..C-1 INTRODUCTION ......................C-1 APPENDIX D - INIIT02 INFI-NET TO INFI-NETTRANSFER MODULE ........
- Page 10 List of Tables Title Page 1-1. Glossary of Terms and Abbreviations ..............1-3 1-2. Reference Documents ....................1-4 1-3. Nomenclature ......................1-4 1-4. IMP Termination Module Specifications ..............1-5 2-1. IMP Cable Applications, Connections and Length Requirements ......2-6 3-1. Preventive Maintenance Schedule ................3-2 4-1. Recommended Spare Parts List ................4-2 A-1.
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Page 11: Section 1 - Introduction
SECTION 1 - INTRODUCTION OVERVIEW There are two multi-function processor termination modules (IMP). The NIMP01 Multi-Function Processor Termination Module provides a connection to the serial interface for multi-function processors (MFP). The NIMP01 termination module has two isolated RS-232-C ports. One port can be con- figured as a non-isolated RS-485 port. -
Page 12: Module Description
INTRODUCTION ® CONTROLWAY REDUNDANT I/O EXPANDER BUS NIMP01 NIMP02 CIS AND SAC I/O LEGEND: CIS = CONTROL I/O MODULE ICS = CONTROLLER/STATION TERMINATION MODULE MFP = MULTI-FUNCTION PROCESSOR SAC = ANALOG CONTROL STATION T00447A Figure 1-1. Example Redundant IMP Termination Module Application MODULE DESCRIPTION The NIMP01 termination module is a single printed circuit board that uses one slot in an NTMU01 or NTMU02 Termina-... -
Page 13: Features
Procedures Support Services Describes the support services (spare parts, training, docu- mentation, etc.) available from Bailey Controls Company. Appendices Briefly discuss the modules that use the IMP termination mod- ule and provide a cross reference of dipswitch and jumper set- tings for those modules. -
Page 14: Glossary Of Terms And Abbreviations
INFI 90/Network 90 modules. Termination mounting unit. A card cage that provides housing for INFI 90/Network 90 termination modules. ® Network 90 is a registered trademark of Elsag Bailey Process Automation. GLOSSARY OF TERMS AND ABBREVIATIONS 1 - 4... -
Page 15: Reference Documents
INTRODUCTION REFERENCE DOCUMENTS Table lists the documents referenced in this instruction. Table 1-2. Reference Documents Document No. Title I-E93-902 Digital Control Station (NDCS03) I-E96-117 Analog Control Station (IISAC01) I-E96-201 Multi-Function Processor Module (IMMFP01) I-E96-202 Multi-Function Processor Module (IMMFP02) I-E96-203 Multi-Function Processor Module (IMMFP03) I-E96-409 Controller/Station Termination Module (NICS01) I-E96-500... -
Page 16: Specifications
5% - 90% (±5%) up to 70°C (158°F) (noncondensing) Altitude Sea level to 3 km (1.86 mi) Air Quality Bailey equipment should be operated and stored in a noncorrosive envi- ronment. Cooling Requirements No cooling necessary when used in Bailey cabinets and operated within environmental limits. -
Page 17: Section 2 - Installation
SPECIAL HANDLING Observe these steps when handling electronic circuitry: NOTE: Always use Bailey's field static kit (part number 1948385A1 - consisting of two wrist straps, ground cord assembly, alligator clip and static dissipative work surface) when working with the modules. -
Page 18: Unpacking And Inspection
® UNPACKING AND INSPECTION 1. Examine the hardware immediately for shipping damage. 2. Notify the nearest Bailey Controls Company sales office of any such damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment. -
Page 19: Jumper Configuration
INSTALLATION Jumper Configuration Figure shows the jumper locations. There are 18 config- urable jumpers. CHASSIS GROUND SYSTEM COMMON +24 VDC TERMINAL PORT (RS-232-C) PRINTER PORT (RS-232-C) RS-485 PORT SPARE DIGITAL INPUT P8´ SERIAL LINK LINK B FOR STATIONS FUSE F1 LINK A IF REQUIRED NIMP02 REDUNDANCY... -
Page 20: Dce Jumper Configuration
INSTALLATION ® J1 AND J2 DB9-2 TXD-A RXD-A DB9-3 RTS-A DB9-7 DB9-8 CTS-A T00449A Figure 2-2. DCE Jumper Configuration J1 AND J2 DB9-2 TXD-A RXD-A DB9-3 RTS-A DB9-7 CTS-A DB9-8 T00450A Figure 2-3. DTE Jumper Configuration J1 AND J2 DB9-2 TXD-A RXD-A DB9-3... -
Page 21: Jumpers J11 And J12
INSTALLATION J1 AND J2 DB9-2 TXD-A RXD-A DB9-3 RTS-A DB9-7 DB9-8 CTS-A T00452A Figure 2-5. Loopback Jumper Configuration +12 V J19 AND J20 DB9-8 J6 AND J8 DB9-6 J5 AND J9 DB9-1 J7 AND J10 DB9-4 NOTES: 1. JUMPERS J20, J8, J9 AND J10 DB9-5 RELATE TO CONNECTOR P6. -
Page 22: Jumper J18
INSTALLATION ® JUMPER J18 To configure the terminal serial port for RS-485 operation, complete Steps 1 and 2. 1. Jumper pins 1 and 2 of J18. 2. Use P7 as the serial port instead of P5. NOTE: Port P5 is inactive in this mode. Port P7 has a fixed pin arrangement and is not altered by any P5 jumpers. -
Page 23: Cable Installation
INSTALLATION J1 AND J2 DB9-2 TXD-A RXD-A DB9-3 RTS-A DB9-7 DB9-8 CTS-A +12 V J19 AND J20 J6 AND J8 DB9-6 J5 AND J9 DB9-1 J7 AND J10 DB9-4 DB9-5 NOTE: JUMPERS J8, J9 AND J10 RELATE TO THE P6 CONNECTOR. JUMPERS J5, J6 AND J7 RELATE TO THE P5 CONNECTOR. -
Page 24: Nktu02 And Nktu12 Cables
INSTALLATION ® J1 AND J2 DB9-2 TXD-A RXD-A DB9-3 RTS-A DB9-7 DB9-8 CTS-A +12 V J19 AND J20 J6 AND J8 DB9-6 J5 AND J9 DB9-1 J7 AND J10 DB9-4 DB9-5 NOTE: JUMPERS J8, J9 AND J10 RELATE TO THE P6 CONNECTOR. JUMPERS J5, J6 AND J7 RELATE TO THE P5 CONNECTOR. -
Page 25: Imp Termination Module Cable Connections
INSTALLATION RS-232-C COMPUTER NIMP01 NKTM01 TERMINAL PRIMARY MODULE NKTU02 IMMFP01 NKTU12 PRINTER IMMFP02 IMMPI01 SERIAL LINK RS-485 INIIT02 NICS01 REDUNDANCY CABLES NOTE: USED WITH IMMFP03, IMMFP04 AND INICT03 MODULES. NIMP02 NKTM01 REDUNDANT MODULE NKTU02 IMMFP01 NKTU12 IMMFP02 IMMPI01 INIIT02 RS-232-C PRINTER T00457A Figure 2-10. -
Page 26: Rs-232-C Communication Cable
INSTALLATION ® Table 2-1. IMP Cable Applications, Connections and Length Requirements Connections Maximum Length Cable From Meters (Feet) Device Connector Device Connector HCBL01 DCE or DTE DB-25 NIMP01 P2 or P3 15 (50) device NKTM01 NIMP01 Primary module 30 (100) NIMP02 Redundant module... -
Page 27: Installing The Termination Module
INSTALLATION Installing the Termination Module The IMP termination module inserts into a standard INFI 90 termination mounting unit (TMU) and occupies one slot. To install: 1. Verify the slot assignment of the termination module. 2. Align the termination module with the guide rails in the termination mounting unit and partially insert the module. - Page 28 INSTALLATION ® 6. Connect an 18 AWG wire from the chassis ground terminal of the termination module to the cabinet chassis ground bolt. 7. Insert the module until it locks securely into place. 8. Replace (snap on) the front cover. The termination module is ready for operation if: 1.
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Page 29: Section 3 - Maintenance
éclaboussures qui risquent d'atteindre les yeux. The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. Bailey Controls Company strongly recommends that all equipment users prac- tice a preventive maintenance program that will keep the equipment operating at an optimum level. -
Page 30: Printed Circuit Board Cleaning
MAINTENANCE ® Table 3-1. Preventive Maintenance Schedule Task Frequency Check the cabinet air filters. Clean or replace them as neces- 3 months sary. Check the air filter more frequently in excessively dirty environments. Check cabinet and termination module for dust. Clean as necessary using an antistatic vacuum. -
Page 31: General Cleaning And Washing
MAINTENANCE Do all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps under SPE- CIAL HANDLING in Section 2 when handling printed circuit boards. GENERAL CLEANING AND WASHING If the printed circuit board needs minor cleaning, remove dust and residue from the printed circuit board surface using clean, dry, filtered compressed air or an antistatic field service vac- uum cleaner. -
Page 32: Cleaning Female Edge Connectors
If the connection is tight, the tightening action will verify that it is secure. There must not be any motion done to loosen the connection. NOTE: Bailey recommends this preventive maintenance task be performed during power supply preventive maintenance, while the power to the cabinet is off. -
Page 33: Section 4 - Repair/Replacement Procedures
FUSE REPLACEMENT If the fuse (F1) opens, replace it with a fuse having an equiva- lent rating. Table describes the fuse and lists its Bailey part number. To replace a fuse: 1. Turn off power to the cabinet. 2. Remove the blown fuse from its holder (F1). -
Page 34: Recommended Spare Parts List
REPAIR/REPLACEMENT PROCEDURES ® Follow Steps 1 through 10 to replace the termination module. 1. Pull the termination module out of the termination mount- ing unit (TMU) so that the RS-232-C and power cables are accessible. 2. Turn off power to the cabinet and disconnect the +24 VDC, common and ground wiring from the termination module. -
Page 35: Section 5 - Support Services
SECTION 5 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is ready to help in the use, applica- tion and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services. -
Page 36: Appendix A - Immfp01 And Immfp02 Multi-Function Processor
VDC supplied to modules). Connect pin two and pin three together for proper Controlway operation. The two unlabeled jumper pins located at the front of the board are for Bailey Controls Company development personnel usage only. Do not jumper these pins. -
Page 37: Immfp01/02 Dipswitch Sw4 Option Settings
IMMFP01 AND IMMFP02 MULTI-FUNCTION PROCESSOR ® Table A-1. IMMFP01/02 Dipswitch SW3 Module Address Settings Dipswitch Position (Binary Value) Address Example (128) (64) (32) (16) NOTES: 0 = CLOSED or ON, 1 = OPEN or OFF. 1 Y = 0 for normal operation, 1 for special operations (Table A-3). 2.X = 0 for Controlway (1 Mbaud), 1 for module bus (83.3 kbaud). -
Page 38: Immfp01/02 Dipswitch Sw4 Special Operation Settings
IMMFP01 AND IMMFP02 MULTI-FUNCTION PROCESSOR Table A-3. IMMFP01/02 Dipswitch SW4 Special Operation Settings Dipswitch Position (Binary Value) Special Description Operation (128) (64) (32) (16) Reserved. Do not use. If you use this setting, your module may not operate properly. Reserved for future option. Initialize NVRAM configu- ration space. -
Page 39: Appendix B - Immfp03 Multi-Function Processor
APPENDIX B - IMMFP03 MULTI-FUNCTION PROCESSOR INTRODUCTION The IMMFP03 Multi-Function Processor Module has four con- figurable dipswitches, one socket and five jumpers. Each dipswitch has eight positions. Figure shows the location of dipswitches and jumpers on the multi-function processor (MFP) circuit board. Dipswitch UUB0 sets the module address, bus speed and operation mode (normal/diagnostic). -
Page 40: Immfp03 Dipswitch Uub0 Module Address Settings
IMMFP03 MULTI-FUNCTION PROCESSOR ® Table B-1. IMMFP03 Dipswitch UUB0 Module Address Settings Dipswitch Position (Binary Value) Address Example (128) (64) (32) (16) NOTES: 0 = CLOSED or ON, 1 = OPEN or OFF. 1.Y = 0 for normal operation, 1 for special operations (Table B-3). 2.X = 0 for Controlway (1 Mbaud), 1 for module bus (83.3 kbaud). -
Page 41: Immfp03 Dipswitch Umb1 Special Operation Settings
IMMFP03 MULTI-FUNCTION PROCESSOR Table B-3. IMMFP03 Dipswitch UMB1 Special Operation Settings Dipswitch Position (Binary Value) Special Description Operation (128) (64) (32) (16) Force module to configure mode. Reserved for future option. Initialize NVRAM configuration space. Reserved. Do not use. If you use this setting, your module may not operate properly. -
Page 42: Immfp03 Dipswitch Llb3 Option Settings
(early Network 90). MODB Connects Controlway channel B for operation in MMUs that have Controlway capabilities. NOTE: 1.This feature is used by Bailey service personnel. The J1 setting does not affect the module during normal operation. INTRODUCTION B - 4 I-E96-401A... -
Page 43: Appendix C - Immpi01 And Immpi02 Multi-Function Processor Interface
APPENDIX C - IMMPI01 AND IMMPI02 MULTI-FUNCTION PROCESSOR INTERFACE INTRODUCTION The multi-function processor interface (MPI) module has two sets of jumpers that select RS-485 handshake signals (RTS/ CTS). Figure shows the jumper locations on the MPI circuit board. Jumpers J1 and J2 must be set as shown in Figures and C-3. -
Page 44: C-3. Mpi J2 Jumper Setting
IMMPI01 AND IMMPI02 MULTI-FUNCTION PROCESSOR INTERFACE ® RTSB (+) RTSB/DIGOUT 2 (+) DUART P3-29 DIGOUT 2 (+) DUART RTSB (-) RTSB/DIGOUT 2 (-) DUART P3-14 DIGOUT 2 (-) DUART FOR RTSB HANDSHAKE T00460A Figure C-3. MPI J2 Jumper Setting INTRODUCTION C - 2 I-E96-401A... -
Page 45: Appendix D - Iniit02 Infi-Net To Infi-Nettransfer Module
APPENDIX D - INIIT02 INFI-NET TO INFI-NET TRANSFER MODULE INTRODUCTION Two dipswitches must be set for the INIIT02 INFI-NET to INFI-NET Transfer Module. The dipswitches set the module operating characteristics. Figure shows the board layout. Tables explain the dipswitch settings. Jumpers J1 through J4 are factory set. -
Page 46: Iniit02 Dipswitch Sw3 Settings
INIIT02 INFI-NET TO INFI-NET TRANSFER MODULE ® Table D-1. INIIT02 Dipswitch SW4 Options Settings (continued) Position Setting Function Port 2 is a data port. Port 2 is a diagnostic port. If port 2 is con- nected to a remote INIIT02 (port) module, dis- connect it before enabling it as a diagnostic port. -
Page 47: Appendix E - Inict03 Infi-Net To Computer Transfer Module
APPENDIX E - INICT03 INFI-NET TO COMPUTER TRANSFER MODULE INTRODUCTION The INICT03 INFI-NET to Computer Transfer Module consists of one circuit board. The board has four dipswitches and four jumpers. The dipswitches select module operation options, serial port communication characteristics and the baud rate. Figure shows the dipswitch locations. -
Page 48: Inict03 Dipswitch Umb1 Baud Rate Settings
INICT03 INFI-NET TO COMPUTER TRANSFER MODULE ® Table E-1. INICT03 Dipswitch UUB0 Options Settings (continued) Position Setting Function Port addressing mode disabled. Port addressing mode enabled. When this option is enabled, the ICT module will expect all commands from the host to send the port address configured through the UTILITIES as the first character of each command. -
Page 49: Inict03 Dipswitch Llb3 Scsi Port Settings
MODB Connects Controlway channel B for opera- tion in MMUs that have Controlway (INFI 90). NOTE: 1.This feature is used by Bailey service personnel. The J1 setting does not affect the module during normal operation. INTRODUCTION I-E96-401A E - 3... - Page 50 Index Termination module ..........2-11 Instruction content............1-3 Application ..............1-2 Intended user ..............1-1 Introduction ..............1-1 Cables ................ 2-6 Applications ............2-10 Jumper settings............2-3 Connections.......... 2-6, 2-9, 2-10 IMMFP03 Installation............. 2-7 J1..............B-4 Length requirements........... 2-10 J2..............B-4 NKTM01..............2-7 J3..............B-4 NKTU02 ..............
- Page 51 ® Index (continued) Layout Reference documents ..........1-4 IMMFP01.............. A-1 Repair ................. 4-1 IMMFP02.............. A-1 Replacement .............. 4-1 IMMFP03.............. B-1 Fuse..............4-1 IMMPI01 ............... C-1 Parts and ordering information ......5-1 IMMPI02 ............... C-1 Termination module ..........4-1 INICT03 ..............E-1 INIIT02..............
- Page 52 Telefax 39-10-6582-941 Telephone 49-69-799-0 Telefax 65-292-9011 Telefax 49-69-799-2406 Form I-E96-401A Litho in U.S.A. 793 Copyright © 1993 by Elsag Bailey Process Automation, As An Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation ™ Trademark of Elsag Bailey Process Automation...