Related Manuals for Bailey Infi 90 NIRL03
Summary of Contents for Bailey Infi 90 NIRL03
- Page 1 E96-415 ® ® Remote Link Termination Module (NIRL03) Process Control and Automation Solutions from Elsag Bailey Group...
- Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
- Page 3 Preface The NIRL03 Remote Link Termination Module (IRL) provides: • Communication between IMRIO02 Remote I/O Slave Modules. • Station link communications from an IMRIO02 module to IISAC01 Analog Control Stations, NDCS03 Digital Control Stations and NDIS01 Digital Indicator Stations. This product instruction explains how to install and configure the IRL termination module.
- Page 4 ® List of Effective Pages Total number of pages in this instruction is 36, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through vi Original 1-1 through 1-4 Original 2-1 through 2-10 Original Original 4-1 through 4-2...
- Page 5 Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC If input or output circuits are a shock hazard after disconnecting sys- WARNINGS...
- Page 6 ® Sommaire de Sécurité AVERTISSEMENTS Environnement de l’équipement D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors GÉNÉRAL du transport, de l’entreposage ou l’utilisation. Possibilité de chocs électriques durant l’entretien Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien.
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Page 7: Table Of Contents
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 INSTRUCTION CONTENT .....................1-2 HOW TO USE THIS MANUAL ..................1-2 REFERENCE DOCUMENTS..................1-2 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-2 NOMENCLATURE ......................1-3 SPECIFICATIONS ......................1-4 SECTION 2 - INSTALLATION .....................2-1 INTRODUCTION......................2-1 SPECIAL HANDLING ....................2-1 UNPACKING AND INSPECTION ..................2-2... - Page 8 ® List of Figures Title Page 1-1. Example NIRL03 Termination Module Application ..........1-1 2-1. NIRL03 Termination Module Layout (Prior to R2) ........... 2-3 2-2. NIRL03 Termination Module Layout (R2 and Later) ..........2-3 2-3. Node Positions for NIRL03 Termination Module Connections ......... 2-4 2-4.
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Page 9: Section 1 - Introduction
SECTION 1 - INTRODUCTION OVERVIEW The NIRL03 Remote Link Termination Module (IRL) connects remote nodes. It also provides connections for control stations, digital indicator stations and serial link connections to NICS01 termination modules. NIRL03 termination modules can be con- nected to the NICS01 termination module with serial link wire, allowing the connection of IMRIO02 slave modules and addi- tional stations. -
Page 10: Instruction Content
Repair/Replacement Procedures Support Services Describes the support services (spare parts, training, docu- mentation, etc.) available from Bailey Controls Company. Appendices A through D List the quick reference information necessary to configure IMRIO02 modules and NDIS01, NDCS03 and IISAC01 stations. HOW TO USE THIS MANUAL Read this manual through in sequence. -
Page 11: Nomenclature
Two insulated 22 gauge wires twisted together. Each wire of the twisted pair consists of seven strands of 30 gauge wire. This twisted pair is shielded with a 36 gauge woven shield drain wire. Bailey raw material part number R2041-0397. Analog control station. -
Page 12: Specifications
INTRODUCTION ® Table 1-3. Nomenclature (continued) Nomenclature Hardware/Description Bailey Raw Material Serial link wire. Part Number R2041-0397 258436A1 Cable retaining kit used when at least one round cable is connected to the termination mounting unit. SPECIFICATIONS Refer to Table for the specifications of the NIRL03 termina- tion module. -
Page 13: Section 2 - Installation
SPECIAL HANDLING Observe these steps when handling electronic circuitry: NOTE: Always use Bailey's Field Static Kit (P/N 1948385A1 - con- sisting of two wrist straps, ground cord assembly, alligator clip and static dissipating work surface) when working with the modules. The... -
Page 14: Unpacking And Inspection
R2 contain two, 0.25 inch by 1.25 inch fuses. A one amp/ 250 volt fuse (Bailey part number 194776A11001) should be installed in fuse clip F1. A five amp/250 volt fuse (Bailey part number 194776A15001) should be installed in fuse clip F2. -
Page 15: Nirl03 Termination Module Layout (Prior To R2)
INSTALLATION 1 2 3 4 APPLICATION COAX SELECTION UNTRM JUMPER J3 TWAX TERMINAL 32 NIRL03 TERMINAL 25 1 2 3 4 J1 AND J2 CARD EDGE CONNECTOR CONNECTOR FOR COAXIAL FOR NKTU02/12 CABLE CABLE TERMINAL 11 TERMINAL 1 1-AMP 5-AMP FUSE F1 FUSE F2 J4 CONNECTOR... -
Page 16: Node Positions For Nirl03 Termination Module Connections
INSTALLATION ® Table 2-1. Jumper J3 Settings Jumper Position Function 1 - 2 End node type only - coaxial communication cable 2 - 3 Middle node type only - coaxial, twinaxial or serial link wire communication cable 3 - 4 End node type only - twinaxial or serial link wire communication cable END NODES - TERMINATION RESISTORS NEEDED (SET J3 ON NIRL03 TO COAX OR TWINAX POSITION) -
Page 17: Nirl03 Cable Connections
INSTALLATION Table 2-2. NIRL03 Cable Applications (continued) Nomenclature/ Application Connections Length Description m (ft.) Serial link wire Enables serial link from Terminal strip of the IRL module to other IRL module to NICS01 termination module strip. module. Standard 14 to 22 Connects field and power Field or power source to the IRL terminal AWG wire... -
Page 18: Cable Installation
INSTALLATION ® Cable Installation Remove (pull off) the front cover of the termination module before trying to install cables. Use the following procedures when installing cables. Remove modules (slave, master or termination) from their assigned slots before installing a cable to that slot. Also, CAUTION remove stations from their housing before installing a cable to that housing. -
Page 19: Nktd02 And Nktd12 Cables
INSTALLATION GREEN WIRE SHIELD NKPL03/04 O– BLACK BAND DCS– DCS+ +24 VDC COMMON GROUND T00537A Figure 2-5. Example NKPL03 or NKPL04 Cable Connection NKTD02 AND NKTD12 CABLES This cable connects the IRL module to a first NDIS01, NDCS03 or IISAC01 station. To install the cable: 1. -
Page 20: Nktu02 And Nktu12 Cables
(depending on firmware revision of IRL mod- ule) for IRL termination module terminal strip assignments. The station link provides a communication path between an IMRIO02 slave module and stations. Station link wiring should be Bailey serial link wire. SETUP/PHYSICAL INSTALLATION 2 - 8 I-E96-415A... -
Page 21: Nirl03 Terminal Strip Assignments (Prior To R2)
INSTALLATION If input or output circuits are a shock hazard after disconnect- ing system power at the power entry panel, then the door of the WARNING cabinet containing these externally powered circuits must be marked with a warning stating that multiple power sources exist. - Page 22 INSTALLATION ® 2. Feed the station wiring into the terminal strip area and connect them to the appropriate terminals. 3. Connect an 18 AWG wire from the +24 VDC bus of the ter- mination mounting unit to the +24 VDC terminal of the IRL module.
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Page 23: Section 3 - Maintenance
SECTION 3 - MAINTENANCE INTRODUCTION The remote link termination module requires limited mainte- nance. This section contains a maintenance schedule. MAINTENANCE SCHEDULE Execute the tasks in Table at the specified intervals. Table 3-1. Maintenance Schedule Task Interval Clean and tighten all power and field wiring connections. -
Page 24: Section 4 - Repair/Replacement Procedures
SECTION 4 - REPAIR/REPLACEMENT PROCEDURES INTRODUCTION This section explains how to replace a failed NIRL03 Remote Link Termination Module. MODULE REPLACEMENT PROCEDURES If an IRL termination module is faulty, replace it with a new one. To replace an IRL module: It is strongly recommended that all power (cabinet, I/O, etc.) be turned off before doing any termination module wiring. -
Page 25: Fuse Replacement Procedures
REPAIR/REPLACEMENT PROCEDURES ® 9. Insert the replacement IRL module until it locks securely into place. 10. Install (snap on) the front cover on the replacement IRL module. 11. Apply power to the cabinet containing the replacement IRL module. FUSE REPLACEMENT PROCEDURES If the fuse is faulty, replace it with a new one. -
Page 26: Section 5 - Support Services
SECTION 5 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is ready to help in the use, applica- tion and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services. -
Page 27: Appendix A - Imrio02 Remote I/O Slave Module Configuration
APPENDIX A - IMRIO02 REMOTE I/O SLAVE MODULE CONFIGURATION IINTRODUCTION Figure shows the location of the dipswitches used to con- figure the IMRIO02 module. Tables through give the dipswitch settings to configure the module. This information is provided as a quick reference guide for personnel installing the NIRL03 termination module. -
Page 28: Iintroduction
IMRIO02 REMOTE I/O SLAVE MODULE CONFIGURATION ® Table A-2. IMRIO02 Dipswitch S2 (Diagnostic Mode) Dipswitch Position Function Remote (RSP) mode Local (RMP) mode NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF. Table A-3. IMRIO02 Dipswitch S3 (Communication Cables) Dipswitch Position Function Remote (RSP) mode... -
Page 29: Appendix B - Iisac01 Analog Control Station Configuration
APPENDIX B - IISAC01 ANALOG CONTROL STATION CONFIGURATION INTRODUCTION Figure shows the location of the dipswitches and jumpers used to configure the IISAC01 Analog Control Station. Tables through give the dipswitch and jumper settings to configure the station. This information is provided as a quick reference guide for personnel installing the NIRL03 termina- tion module. -
Page 30: Iisac01 Dipswitch S1 Settings
IISAC01 ANALOG CONTROL STATION CONFIGURATION ® Table B-1. IISAC01 Dipswitch S1 Settings Switch Position Option Option Status Diagnostics Enable diagnostics (reserved for factory used only) Normal operation Communication Enable 40 kbaud (> 8 stations) Rate Enable 5 kbaud (< 8 stations) Station Address Represents address 0 Represents address 63... -
Page 31: Iisac01 Dipswitch S4 Settings
IISAC01 ANALOG CONTROL STATION CONFIGURATION Table B-4. IISAC01 Dipswitch S4 Settings Switch Position Option Option Status Square Enable square root Root (AI2 only) Disable square root Switch Positions Display ALPHA Options Normal PV,SP,CO Mode PV,SP,CO Blank PV,SP,CO All On PV,SP,CO PV,SP,CO PV,SP,CO Blank... - Page 32 IISAC01 ANALOG CONTROL STATION CONFIGURATION ® Table B-5. IISAC01 Jumper JP1, JP2, and JP3 Settings Jumper Jumper Function Position 1 - 2 Enable manual override switch 2 - 3 Disable manual override switch 1 - 2 RW type electric drive 2 - 3 Universal type electric drive 1 - 2...
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Page 33: Appendix C - Ndcs03 Digital Control Station Configuration
APPENDIX C - NDCS03 DIGITAL CONTROL STATION CONFIGURATION INTRODUCTION Figures show the location of the dipshunts, dipswitches and jumpers used to configure the NDCS03 sta- tion. Tables through give the dipswitch, dipshunt and jumper settings to configure the station. This information is provided as a quick reference guide for personnel installing the NIRL03 termination module. - Page 34 NDCS03 DIGITAL CONTROL STATION CONFIGURATION ® OPEN STATION ADDRESS OPTION SWITCH JUMPERS T00506A Figure C-2. Digital Control Station Board Table C-1. Dipshunt XU16 Settings Strap Numbers Function 4 to 20 mA analog input Universal actuator analog input RW electric drive analog input 4 to 20 mA analog input NOTES: 0 = open or cut strap, 1 = intact or shorted strap 1.
- Page 35 NDCS03 DIGITAL CONTROL STATION CONFIGURATION Table C-3. NDCS03 Dipswitch S1 (Station Address) Dipswitch Position Station Address NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF. Table C-4. NDCS03 Jumper JP1 through JP5 (Options) Jumper Jumper Function Position 1 - 2 Enable auto bypass.
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Page 36: Appendix D - Ndis01 Digital Indicator Station Configuration
APPENDIX D - NDIS01 DIGITAL INDICATOR STATION CONFIGURATION INTRODUCTION Figure shows the location of the dipswitches and jumpers used to configure the NDIS01 station. Tables give the dipswitch and jumper settings to configure the station. This information is provided as a quick reference guide for per- sonnel installing the NIRL03 termination module. - Page 37 NDIS01 DIGITAL INDICATOR STATION CONFIGURATION ® Table D-2. NDIS01 Jumper JP1 (Display Brightness) Jumper Jumper Function Position 1 - 2 Select bright intensity 2 - 3 Select dim intensity INTRODUCTION D - 2 I-E96-415A...
- Page 38 Index Cables ............1-3, 2-2, 2-4 NDCS03 configuration ..........C-1 Configuration .............. 2-2 NDIS01 configuration..........D-1 Fuse replacement procedures........4-2 Overview ..............1-1 Fuses..............2-2, 5-1 References..............1-2 Glossary ..............1-2 Related equipment............1-3 Replacement parts/ordering information.....5-1 How to use this manual ..........1-2 Sample application..........1-1, 2-5 Spare parts ..............5-1 Special handling............2-1...
- Page 39 Telefax 39-10-6582-941 Telephone 49-69-799-0 Telefax 65-292-9011 Telefax 49-69-799-2406 Form I-E96-415A Litho in U.S.A. 193 Copyright © 1993 by Elsag Bailey Process Automation, As An Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation ™ Trademark of Elsag Bailey Process Automation...