Related Manuals for Bailey Infi 90 IMQRC01
Summary of Contents for Bailey Infi 90 IMQRC01
- Page 1 E96-215 ® ® Quick Response Controller (IMQRC01) Process Control and Automation Solutions from Elsag Bailey Group...
- Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
- Page 3 The purpose of this document is to provide the user with installation, configuration, operating and troubleshooting ® information on the INFI 90 Quick Response Controller (IMQRC01). ® INFI 90 is a registered trademark of the Elsag Bailey Process Automation. I-E96-215A...
- Page 4 ® List of Effective Pages Total number of pages in this manual is 45, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through vii Original 1-1 through 1-6 Original 2-1 through 2-6 Original 3-1 through 3-7 Original...
- Page 5 ® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to ensure that contact with energized parts is avoided when servicing. Special Handling This module uses Electrostatic Sensitive Devices (ESD).
- Page 6 Sommaire de Sécurité AVERTISSEMENTS Environment de l'equipement D’ORDRE Nes pas soumettre les composantes a une atmosphere corrosive GÉNÉRAL lors du transport, de l'entreposage ou de l'utilisation. Risques de chocs electriques lor de l'entretien S'assurer de debrancher l'alimentation ou de prende les precau- tions necessaires a eviter tout contact avec des composants sours tension lors de l'entretien.
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Page 7: Table Of Contents
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 MODULE DESCRIPTION ....................1-1 MODULE APPLICATION ....................1-1 INSTRUCTION CONTENT .....................1-1 HOW TO USE THIS MANUAL ..................1-2 NOMENCLATURE ......................1-2 REFERENCE DOCUMENTS..................1-3 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-3 SPECIFICATIONS ......................1-5 SECTION 2 - DESCRIPTION AND OPERATION................2-1 INTRODUCTION......................2-1 FUNCTIONAL OPERATION ...................2-1... - Page 8 ® Table of Contents (continued) Page SECTION 5 - TROUBLESHOOTING...................5-1 INTRODUCTION ......................5-1 ERROR INDICATIONS AND CORRECTIVE ACTION ............5-1 QUICK RESPONSE CONTROLLER STATUS INDICATOR..........5-1 MODULE STATUS BYTES .................... 5-2 CONNECTOR PINOUTS....................5-3 SECTION 6 - MAINTENANCE.....................6-1 INTRODUCTION ......................6-1 MAINTENANCE SCHEDULE ..................
- Page 9 List of Tables Title Page 1-1. Nomenclature ......................1-2 1-2. Referenced Documents ..................1-3 1-3. Glossary of Terms and Abbreviations ..............1-3 1-4. Specifications......................1-5 2-1. Function Block Outputs..................2-4 2-2. Function Codes......................2-5 3-1. Switch S2 and S3 Settings ..................3-3 3-2. Switch S4 Settings ....................3-4 3-3.
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Page 10: Section 1 - Introduction
SECTION 1 - INTRODUCTION OVERVIEW The Quick Response Controller (IMQRC01) is an INFI 90 mod- ule that performs control schemes using digital and/or analog input data. The QRC contains on-board circuitry for four ana- log inputs, two analog outputs, three digital inputs and four digital outputs. -
Page 11: How To Use This Manual
Details the procedure to replace a QRC. Procedures Support Services Provides replacement part ordering information. It explains other areas of support that Bailey Controls provides. Appendix A, B and C Contain specific information necessary to connect a QRC to NTCS02/04 and NICS01 termination devices. -
Page 12: Reference Documents
INTRODUCTION REFERENCE DOCUMENTS Table lists the documents referenced in this instruction. Table 1-2. Referenced Documents Document Document Number I-E92-501-2 Configuration and Tuning Terminal Type CTT02 Manual I-E93-900-20 Function Code Application Manual I-E93-903 Configuration and Tuning Module (NCTM01) Manual I-E93-903-2 Configuration Port Module (NCPM01) Manual I-E96-409 Controller/Station Termination Module (NICS01) Manual I-E96-442... -
Page 13: Glossary Of Terms And Abbreviations
INFI 90/Network 90 modules. Termination Unit. Provides input/output connection between plant equipment and the INFI 90/Network 90 modules. ® INFI-NET and Network 90 are registered trademarks of the Elsag Bailey Process Automation. GLOSSARY OF TERMS AND ABBREVIATIONS (continued) 1 - 4 I-E96-215A... -
Page 14: Specifications
INTRODUCTION SPECIFICATIONS Refer to Table for specifications of the IMQRC01 Quick Response Controller module. Table 1-4. Specifications Physical Attribute/Function Capabilities Memory Random Access Memory (RAM) 4 kbytes Read Only Memory (ROM) 32 kbytes Nonvolatile Random Access Memory 2 kbytes (NVRAM) Power Requirements Voltage +5 VDC @ 750 mA (maximum) - Page 15 INTRODUCTION ® SPECIFICATIONS (continued) Table 1-4. Specifications (continued) Physical Attribute/Function Capabilities Control Variables Internal resolution of 16 bit floating point numbers Analog Input Resolution 12 bit Analog Output Resolution 10 bit CSA certified for use as process control equipment in an ordinary Certification (nonhazardous) location.
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Page 16: Section 2 - Description And Operation
SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION This section explains the functions, module circuitry, data and connections for the Quick Response Controller (IMQRC01). It also details the function codes available to configure a QRC. FUNCTIONAL OPERATION The quick response controller consists of seven major sections. They are memory, module bus interface, machine fault timer, digital control station serial link, digital inputs/outputs, ana- log inputs/outputs, and the microprocessor, timing and con-... -
Page 17: Memory
DESCRIPTION AND OPERATION ® address. The device address for the quick response controller is set via an eight position dipswitch. NOTE: The QRC cannot communicate over the controlway. Memory The on-board memory is 32 kilobytes of read only memory (ROM), 4 kilobytes of random access memory (RAM) and 2 kilo- bytes of nonvolatile random access memory (NVRAM). -
Page 18: Analog Inputs/Outputs
DESCRIPTION AND OPERATION Analog Inputs/Outputs There are four analog inputs and two analog outputs on-board. The inputs must be 1 to 5 VDC analog signals. The outputs are dipswitch selectable to be either a voltage signal (1 to 5 VDC) or a current signal (4 to 20 milliamps). -
Page 19: Configuration
DESCRIPTION AND OPERATION ® CONFIGURATION A configuration must be defined to determine the operations a QRC performs on its input signals. This section explains the function codes that can be used with a QRC. Function codes are software algorithms that can be configured to execute spe- cific tasks. -
Page 20: Function Codes
DESCRIPTION AND OPERATION Function Codes The control strategy is designed with function codes from the INFI 90 function code library residing in ROM. Each code has a set of specifications with default values. The specifications can be changed to meet the requirements of your application. Table lists the available function codes. - Page 21 DESCRIPTION AND OPERATION ® Table 2-2. Function Codes (continued) Function Block Description Code Numbers Digital Input/Module Bus 10 - 199 Digital Input/Plant Loop 10 - 199 TCS Digital Input 10 - 199 TCS Digital Output 10 - 199 Digital Output/Plant Loop 10 - 199 Manual Set Switch 10 - 199...
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Page 22: Section 3 - Installation
QRC. SPECIAL HANDLING NOTE: Always use Bailey's Field Static Kit (P/N 1948385A1 - con- sists of wrist strap, ground cord assembly, alligator clip, static dissi- pative work surface) when working with modules. The kit is... -
Page 23: Setup/Physical Installation
INSTALLATION ® SETUP/PHYSICAL INSTALLATION This section explains the procedures to set switches and jumpers, and install the QRC. After installing this module, a configuration must be created to define the functions a QRC will perform. NOTE: The installation section provides instructions pertaining to the installation of the QRC only. -
Page 24: Switch S2 And S3 Settings
INSTALLATION SWITCH S2 AND S3 SETTINGS Switches S2 and S3 set the analog output type and default value (the value of the output during power up, reset and cer- tain failure conditions) for analog output number 1 and 2 respectively. Figure shows the location of S2 and S3. -
Page 25: Switch S4 Settings
INSTALLATION ® SWITCH S4 SETTINGS Switch S4 sets the QRC operating states (normal mode or diag- nostic mode), initialization status, configuration lock status, diagnostic mode test and module address of the QRC. Figure shows the location of S4. Figure shows the S4 dipswitch positions and their uses. -
Page 26: Module Address Settings (S4)
INSTALLATION Table 3-2. Switch S4 Settings (continued) Switch Position Description 1 2 3 4 5 6 7 8 Diagnostic Mode Digital Output Test 1 0 0 0 1 0 0 0 Machine Fault Timer (MFT) Test 1 0 0 0 1 0 0 1 NOTES: 1=OPEN (OFF);... -
Page 27: Digital Input Jumper Settings
INSTALLATION ® Configuration Lockout Configuration lockout allows normal operation but prevents access to the configuration. This should be used if a configura- tion change could cause injury or significant equipment damage. The diagnostic modes are designed as troubleshooting aides to assist in problem detection. -
Page 28: Termination Unit
INSTALLATION 4. Push and turn the two captive retaining screws on the module faceplate one half turn to the latched position. It is latched when the slots on the screws are vertical and the open ends face the center of the module. (To remove the module, turn the module retaining screws to the unlatched position and slide it out). -
Page 29: Section 4 - Operating Procedures
SECTION 4 - OPERATING PROCEDURES INTRODUCTION This section explains the modes of operation, front panel indi- cators and start-up procedures for the Quick Response Controller (IMQRC01). MODES OF OPERATION The QRC has three modes of operation: EXECUTE, CONFIG- URE and ERROR mode. The mode can be changed using an operator interface. -
Page 30: Reset Switch
OPERATING PROCEDURES ® IMQRC01 MODULE STATUS RESET SWITCH ACCESS T00032A Figure 4-1. QRC Front Panel RESET SWITCH The reset switch is used to reset the module. Press the switch once when the module is in the execute mode and the outputs will return to their default state. -
Page 31: Start-Up Procedures
OPERATING PROCEDURES For an explanation of these function codes and their specifica- tions, or an explanation of function blocks and configurations, refer to the Function Code Application Manual. NOTE: The NVRAM should be initialized BEFORE entering a con- figuration into the module. This can be done using the operator interface console (OIC), engineering work station (EWS), or switch To enter a function block configuration into memory, the mod- ule must be in configure mode. -
Page 32: Section 5 - Troubleshooting
Module in ERROR mode. QRC A fatal error has Replace module or contact near- does not communicate with mod- occurred. est Bailey Controls representative. ules on module bus. Status bytes cannot be read. No power to QRC. Microprocessor or Replace module or contact near- related hardware est Bailey Controls representative. -
Page 33: Module Status Bytes
TROUBLESHOOTING ® Blinking Green The LED blinking green indicates that the module has detected an error in configuration when attempting to go from configure to execute mode. The module status bytes can be monitored to identify the configuration error. Refer to Table 5-2. MODULE STATUS BYTES The QRC module status bytes provide information concerning the QRC inputs. -
Page 34: Connector Pinouts
TROUBLESHOOTING Table 5-2. Module Status Bytes (continued) Field Value Description Bytes 3 - 5 Configuration Error - Undefined Block (1) = Block Making Reference (2) = Block Being Referenced Configuration Error - Input Data Type Is Incorrect (1) = Block Making Reference (2) = Block Being Referenced Trip Block Activated (1) = Block Number of TRIP Block... -
Page 35: Section 6 - Maintenance
SECTION 6 - MAINTENANCE INTRODUCTION The Quick Response Controller (IMQRC01) requires limited maintenance. This section contains a maintenance schedule. MAINTENANCE SCHEDULE Perform the tasks in Table at the specified intervals. Table 6-1. Maintenance Schedule Task Interval Clean and tighten all power, I/O and Every six months or during plant grounding connections. -
Page 36: Section 7 - Repair/Replacement Procedures
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES INTRODUCTION This section explains the replacement procedures for a Quick Response Controller (IMQRC01). There are no special tools required to replace these modules. MODULE REPAIR/REPLACEMENT PROCEDURES If a QRC is faulty, replace it with a new one. DO NOT try to repair the module. - Page 37 REPAIR/REPLACEMENT PROCEDURES ® 7. Return to normal operation. MODULE REPAIR/REPLACEMENT PROCEDURES 7 - 2 I-E96-215A...
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Page 38: Section 8 - Support Services
SECTION 8 - SUPPORT SERVICES INTRODUCTION Bailey Controls is ready to help in the use, application and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services. REPLACEMENT PARTS AND ORDERING INFORMATION When making repairs, order replacement parts from a Bailey Controls sales office. -
Page 39: Introduction
APPENDIX A - TERMINATION UNIT CONFIGURATION (NTCS02) INTRODUCTION The NTCS02 Termination Unit and NKTU01 cable interface field inputs and outputs to the QRC. The termination unit must be configured for the types of inputs and outputs desired using dipshunts. Tables through show the possible dipshunt configurations. -
Page 40: Analog Output Type
TERMINATION UNIT CONFIGURATION (NTCS02) ® Table A-2. Digital Input Digital Input Dipshunt Configuration Application/Signal Type XU5 - XU7 System Powered E3/E4 Field Powered T00034A NOTE: 1. Using the field device to complete the path to ground is commonly referred to as switching neutral . -
Page 41: Appendix A - Termination Unit Configuration (Ntcs02
TERMINATION UNIT CONFIGURATION (NTCS02) RAISE 2 COMMON – RAISE 1 (XU6) R/L COMMON 2 +24 VDC R/L COMMON 1 LOWER 2 – – LOWER 1 ELECTRIC ELECTRIC (XU7) (XU5) DRIVE DRIVE ONLY M/A POWER 2 M/A POWER 1 ONLY M/A SELECT 2 –... - Page 42 APPENDIX B - TERMINATION UNIT CONFIGURATION (NTCS04) INTRODUCTION The NTCS04 Termination Unit and NKTU01 cable interface field inputs and outputs to the QRC. The termination unit must be configured for the types of inputs and outputs required using dipshunts. Tables through show the possible dipshunt configurations.
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Page 43: Digital Input
TERMINATION UNIT CONFIGURATION (NTCS04) ® Table B-2. Digital Input Digital Input Dipshunt Configuration Application/Signal Type XU5 - XU7 System Powered E3/E4 Field Powered T00034A NOTE: 1. Using the field device to complete the path to ground is commonly referred to as switching neutral . -
Page 44: Appendix B - Termination Unit Configuration (Ntcs04
TERMINATION UNIT CONFIGURATION (NTCS04) RAISE 2 COMMON – RAISE 1 (XU6) R/L COMMON 2 +24 VDC R/L COMMON 1 LOWER 2 – – LOWER 1 ELECTRIC ELECTRIC (XU7) (XU5) DRIVE DRIVE ONLY M/A POWER 2 M/A POWER 1 ONLY M/A SELECT 2 –... -
Page 45: Appendix C - Termination Module Configuration (Nics01
APPENDIX C - TERMINATION MODULE CONFIGURATION (NICS01) INTRODUCTION The NICS01 termination module and NKTM01 or NKTU02 cable interface field inputs and outputs to the QRC. The termi- nation module must be configured for the types of inputs and outputs desired using dipswitches. Table show the possible dipswitch settings. - Page 46 Index Module security............2-3 Configuration ............2-4, 4-2 Function blocks............. 2-4 Function codes ............. 2-5 NICS01 TM ..............C-1 Connector pinouts ............5-3 NTCS02 TU ............... A-1 NTCS04 TU ............... B-1 Default settings............3-3 Digital input jumpers ........... 3-6 Overview ..............1-1 Error indications and corrective actions......
- Page 47 ® Index (continued) Technical documentation ..........8-1 Unpacking and inspection .......... 3-1 Termination unit ............3-7 Training ...............8-1 Index - 2 I-E96-215A...
- Page 48 Telefax 39-10-6582-941 Telephone 49-69-799-0 Telefax 65-292-9011 Telefax 49-69-799-2406 Form I-E96-215A Litho in U.S.A.292 Copyright © 1992 by Elsag Bailey Process Automation, As An Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation ™ Trademark of Elsag Bailey Process Automation...