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Industrial OPL Stack Dryer 50 Pound Reversing Stacked Dryer Service and Parts Data 8533-099-001 5/20...
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Equipment Safety Warnings Symbols and Terminology Used in this Equipment Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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Equipment Safety Warnings Symbols and Terminology Used in this Equipment Warning! Do not operate equipment if door glass is damaged in any way. Warning! Keep clear of rotating parts. Prohibited! Do not enter this equipment or space. Prohibited! Do not step or stand on this equipment. Prohibited! Do not operate without all guards and covers in place.
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Indicates an imminently hazardous situation, which if not avoided, will result in death or seri- ous injury. Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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WARNING • All Dryers must be installed in accordance to all applicable electrical, plumbing and all other local codes. • These installation and operation instructions are for use by qualified personnel only. To avoid injury and electrical shock, do not perform any servicing other than that contained in the installation and op- eration instructions, unless qualified.
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WARNING Children should be supervised to ensure they do not operate or play in or around equipment. Keep all panels in place to protect against electrical shock and injury and add rigidity to washer. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a...
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Warning! Do not operate equipment if door glass is damaged in any way. Warning! Keep clear of rotating parts. Prohibited! Do not enter this equipment or space. Prohibited! Do not step or stand on this equip- ment. Prohibited! Do not operate without all guards and covers in place.
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Prohibited! Do not attempt to open, touch, or pro- ceed before referring to the manual or unless quali- fied. Mandatory! Read all supporting documentation be- fore operating or maintaining equipment. Mandatory! Disconnect power before servicing equipment. Mandatory! Lock out and tag out before servicing this equipment.
Dexter Safety Guidelines Table of Contents Section 1: WARNING Specifications .......14-17 Section 2: For your safety, the information in this manual must be followed to minimize the risk of fire Installation and Operation or explosion or to prevent property damage, personal injury or loss of life.
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Motor Drive Belt Replacement ....40 Tumbler Pulley Removal/ Installation ..40 Motor and Blower Assembly Removal Section 6: and Installation ......41 50Hz Models Air Flow Switch Operation and Adjustment ........42 Rear View ........78-79 Ignition Transformer Fuse ....42 Gas Valve Assy.........80 Ignition Control Transformer ....42 Electronic Ignition Module ....42 Air Flow Switch Assy.
DRYER INSTALLATION 1. CODE CONFORMITY: All commercial dryer installations must conform with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1. Canadian installations must comply with the current Standard CAN/CGA-B149 (.1 or .2) Installation Code for Gas Burning Appliances or Equipment, and local codes if applicable.
3. MAKE-UP AIR: Adequate make-up air must be supplied to replace air exhausted by dryers on all types of installations. Refer to specifications for the minimum amount of make-up air opening to outside for each dryer. This is a net requirement of effective area. Screens, grills or lou - vers, which will restrict the flow of air, must be considered.
6. EXHAUST INSTALLATION . (Refer to Figure 3) Exhausting of the dryer(s) should be planned and constructed so that no air restrictions occur. Any restriction due to pipe size or type of installation can cause slow drying time, excessive heat, and lint in the room. From an operational standpoint, incorrect or inadequate exhausting can cause a cycling of the high limit thermostat, which shuts off the main burners and results in inefficient drying.
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NOTE: A small diameter duct will restrict airflow; a large diameter duct will reduce air 7. DRYER IGNITION (SOLID STATE IGNITION): The solid-state ignition system lights the main burner gas by spark. velocity - both contributing to lint build up. An inspection door should be provided for The gas is ignited and burns only when the gas-relay (in the electronic controller) calls for heat.
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Touch Pad Description Indicator Lights (LED’s) Description Cycle (1 through 5) These L.E.D.s are on solid when a particular cycle is chosen for operation or programming. Gas Valve This L.E.D. is part of the 4-digit numeric display and will be on solid during the drying part of a cycle when the gas valve does not need to be on.
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This touch pad switch will start the operation of a dry cycle if pressed and released once. Pressing and holding this touch pad switch will display the current temperature of the dryer heat sensor Start as long as it is held in the depressed position. Message Description LOAd...
OPERATING INSTRUCTIONS To dry a load of items, you must choose one of the five-programmed dry cycles. Each of these five dry cycles may be modified in two different ways to match your load. Please, refer to the “Permanent Reversing Dryer Controller Programming” or “Temporary Reversing Dryer Controller Programming” section of this manual.
During the dry cycle, either pressing the STOP touch pad switch on the dryer controller or opening the dryer loading door will stop the dry cycle and not clear it. If you press the STOP touch pad switch on the controller and then open the dryer loading door, the dry cycle will not be cleared.
TEMPORARY REVERSING DRYER CONTROLLER PROGRAMMING Temporary programming mode will allow the change of the stored dry cycle settings in the dryer controller for one complete dry cycle. After the dry cycle is complete, the default settings that existed be- fore the temporary change are restored. The temporary dry cycle can be stopped and cleared at any time during the dry cycle operation.
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Press and release the SELECT/ENTER touch pad switch on the dryer controller. Once the SELECT/ENTER touch pad switch is pressed and released, the dry time L.E.D. will switch off, the dry cycle L.E.D. and programming L.E.D. will remain on, the temperature L.E.D.
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TEMPORARY REVERSING DRYER CONTROLLER PROGRAMMING EXAMPLE REQUIREMENTS: Dry a load with 40 minutes of actual heat at 185°F and five minutes of cool down. The following procedure will show you how to temporarily modify the existing dry cycle 5 program for one cycle of drying.
PERMANENT REVERSING DRYER CONTROLLER PROGRAMMING The permanent programming mode will allow the change of the stored dry cycle settings in the dryer controller until the operator physically changes them again. The factory default settings can be restored in the dryer controller by pressing the default settings push-button on the back (component) side of the dryer controller circuit board.
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Press and release either the UP or DOWN touch pad switch of the dryer controller to change the drying temperature. Each press and release of either the UP or DOWN touch pad switch will either increase or decrease, respectively, the temperature by five degrees Fahren- heit or three degrees Celsius, depending on how your dryer controller is set up.
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PERMANENT REVERSING DRYER CONTROLLER PROGRAMMING EXAMPLE REQUIREMENTS: Dry a load with 50 minutes of actual heat at 195°F and three minutes of cool down. The following procedure will show you how to permanently modify the existing dry cycle 5 pro- gram for one cycle of drying.
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Press and release the SELECT/ENTER touch pad switch of the dryer controller. Once the SELECT/ENTER touch pad switch is pressed and released, the reversing L.E.D. will switch off, the programming L.E.D. and the dry cycle 5 L.E.D. will remain on, and the flashing “rEv”...
Service Procedures Clothes Door Removal 1. The clothes door may be removed from the hinge bracket by unscrewing and removing the allen- head pivot screw located at the door upper hinge point. 2. Next lean the door out of the top of the hinge bracket and lift the door from the bottom hinge pin.
B. Manual Reset Over Temperature Safety Thermostats- The second hi-limit thermostat is located on the right side of each burner housing as you view from the back of the machine. It is just above the gas valve and covered by a guard with a small access hole. 1.
Temperature Testing To check the temperature in the dryer tumbler, press and hold the upper or lower start button for the tumbler being checked and while holding the start button also press the temperature button for the temperature to be checked. The display will read out the current temperature. 50Lb Stack Temperature Sensor Removal UPPER - First remove the Electronic Control.
Inverter Drive Motor removal Remove power from the machine by turning off the circuit breaker. Remove Rear Control box cover by removing the one 5/16 screw. Remove rear belt guards. Disconnect Motor wires, T1, T2, and T3 from the inverter drive, and the ground screw from the control box.
loctite on the set screws and torque to 165 in/lbs. 6. The Motor is mounted with 4 bolts to the motor mounting bracket on the rear of the dryer. Reassemble in reverse order. Air Flow Switch Operation And Adjustment The air flow switch assembly is part of the ignition safety circuit and insures that the burners don’t operate unless there is air flow.
(yellow wires) is very critical for proper ignition sequence. Ignition System-Function & Sequence During normal dryer operation, the following occurs: 1. The dryer electronic control calls for heat. 2. If the drive motor is running, the motor safety circuit provides power to the electronic control. If the control senses that the heat should be on, a circuit is closed allowing power through the high limit thermostat and air flow switch to the ignition transformer.
1. Disconnect union at gas valve and disconnect wires from gas valve operator coils. 2. Remove right manifold mounting bracket screws and slide manifold to remove from left bracket. Main Burner Orifice Removal 1. Remove manifold and gas valve assembly as above. 2.
REVERSING DRYER FAULT CODES FAULT # FAULT # FAULT ACTION DESCRIPTION Short in thermostat sensor Dryer stops and “F1” flashes on the 4-digit display. When short circuit circuit on sensor input is removed, “LOAd” appears on the 4-digit display and the remaining dry time is reset. Open thermostat sensor.
Troubleshooting Tips Symptom Probable Cause Suggested Remedy Tumbler does not turn Drive belts Check both drive belts. Replace if failed. Drive motor Check capacitor and motor. Replace if failed. Door switch Check door switch contacts and adjustment. Adjust or replace the door switch. Electronic Control Is electronic control closing motor relay to...
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Troubleshooting Tips Continued Probable Symptom Suggested Remedy Cause Tumbler turns Glass fuse Check small glass control fuse in back of dryer. but no spark Replace if failed. at burner Temperature The temperature sensor should have between Sensor 30,000 ohms and 60,000 ohms resistance at room temperature if okay.
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Troubleshooting Tips Continued Symptom Probable Cause Suggested Remedy Tumbler turns, Gas supply Make sure gas supply is working. ignition sparks, no flame Gas pressure Make manometer check of gas pressure. Adjust if necessary. Spark Electrode Sensor Check for damage to electrode or mounting.
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Troubleshooting Tips Continued Symptom Probable Cause Suggested Remedy Erratic display Initial Start-up If erratic on initial start-up, leave power on for approximately one hour and check machine operation again. Grounding Machine must be grounded by separate conductor back to neutral bar in breaker box.
Cabinet Group Key Description T-50X2-11 Reversing Door Assy., Loading Complete-Wht 9960-285-008 Door Assy., Loading Complete-SS 9960-285-011 Door Assy., Loading-SS(ring only) 9960-284-002 Door Assy., Loading-Chrome(ring only) 9960-284-004 Plate Assy., Hinge (Wht) 9982-353-002 Plate Assy., Hinge (SS) 9982-353-001 Screw, Hinge to Door...
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Cabinet Group Continued Key Description T-50X2-11 Reversing Escutcheon, Upper 9994-050-001 Trim, Overlay-Upper Black 9435-044-001 Escutcheon, Lower 9994-051-001 Trim, Overlay-Lower Black 9435-031-001 Screw, #4-40 x 3/16 9545-020-009 Nameplate Stack Dryer Express Black 9412-167-001 Lint Drawer Assembly Black 9866-005-005 Overlay Trim, Lint Drwr-Black...
Door Switch Group Key Description T-50X2-11 Reversing Door Switches 9539-487-001 Hinge Plate Cover Key Description T-50X2-11 Reversing Cover-Hinge, Black 9074-340-002 Screw-TRHDCR, 10B x 3/8, Black 9545-008-010 Part # 8533-099-001 5/20...
OPL Control Board Key Description T-50X2-11 Reversing Control Assembly (Black) 9857-187-004 PCB Control Board 9471-017-001 PCB Display Board 9471-018-001 Cable, Upper Control Long 9500-007-001 Cable, Lower Control Short 9500-007-002 Membrane Switch Assembly (Black) 9412-110-001 Fuse, 600ma / 250V 8636-024-001 Harness Main Control OPL Stack Dryer...
Burner Housing Group Key Description T-50X2-11 Reversing Housing Assembly, Burner 9803-230-001 Service Burner Plate Front 9452-730-001 Service Plate baffle Recirculation Chamber Clean Out 9452-850-001 Screw, 10B x 3/8” 9545-008-006 Screw, 10B X 1/4” 9545-008-001 Angle, Burner Support 9003-220-001 Screw, 10B x 3/8”...
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Burner Housing Group Photos Part # 8533-099-001 5/20...
Preventative Maintenance Daily Step 1: Clean the lint screen free of lint and other debris. Use a soft brush and Hot water if necessary. Step 2: Check the lint screen for tears. Replace if necessary. Step 3: Clean lint from the lint screen compartment. Step 4: Inspect felt seal on lint screen assembly, replace if needed.
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