Dorma 9800FL Series Manual

Panic bolt

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9800FL SERIES PANIC BOLT

EN 1125 CLASSIFICATION NUMBER FOR THIS PRODUCT

DORMA Gmbh + Co. KG Postfach 4009 D - 58247 Ennepetal

Screw chart

Tools required

Outside trim options

"03" Additional door prep

Device installation

Optional bottom strikes

Rod cutting

Rod extension

Options

AD4400 retro-fit

Annex pages

Latch case templates

Chassis spotting template

Note: One set of instructions should be left

with building owner after device has been

installed.

Telefon (02333) 7930

Index:

6-13

16-18

20-21

22-25

DORMA Architectural Hardware

1003 West Broadway

Steeleville, IL 62288

BS EN 1125 : 2008

European Norm Standard for Panic

Exit Devices Operated By A Horizontal Bar.

9800FL AAA028

Product Classification 3,7,6,0,1,3,2,2,B,A

Certification Body Ref Nr : 1121

2011

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Summary of Contents for Dorma 9800FL Series

Page 1 Exit Devices Operated By A Horizontal Bar. 9800FL AAA028 Product Classification 3,7,6,0,1,3,2,2,B,A EN 1125 CLASSIFICATION NUMBER FOR THIS PRODUCT Certification Body Ref Nr : 1121 2011 DORMA Gmbh + Co. KG Postfach 4009 D - 58247 Ennepetal Telefon (02333) 7930...
Page 2: Screw Chart
SCREW CHART Chassis Mounting (2) M5 x 20 F.H.P.M.S. (Metal door metric version) (2) 12-24 x 1 1/4" F.H.P.M.S. (Trim or Thru Bolts) Chassis Mounting (2) #12 x 1 1/4" R.H.P.T.S. (Wood Door) Chassis Mounting (2) M5 x 20 R.H.P.M.S. (Metal door metric version) End Cap Bracket (2) 12-24 x 1"...
Page 3 HANDING OF DOOR Read the entire instruction sheet prior to installation. Before Installing Hardware: 1. Verify door width, handing and product with carton label for correct exit device and length. (See Step 6) 2. For hand reversal of chassis see page 7, for outside lever trim see page (4). 3.
Page 4 TYPICAL OUTSIDE Note: When used with narrow stiles, consult door manufacturer TRIM INSTRUCTIONS for compatibilty. LHRB TRIM SHOWN RHRB OPPOSITE OP02 ZODT ZP25 ZP03/04 ZP11/ZP12EP ZP02 ZT23 ZK23 ZK08/09EP ZR23 ZR08/09EP ZT08/09EP ZG23 ZC08/09EP ZC23 ZG08/09EP Tighten IMPORTANT Securely Note: All lever handles except for "clutch"...
Page 5 ADDITIONAL DOOR PREP REQUIREMENTS 9800FL Surface panic bolt RHR Shown LHR Opposite Required for "03" & "04" function on device with cylinder only and no trim. (NOT TO SCALE) NOTE: If using 80CK (SEE STEP 2) (SEE STEP 2) cyinder adapter kit with EDGE trim;...
Page 6 With door lying on saw horses, open box, layout all parts and verify prior to starting installation. See page (2) two for parts. Note: If this is a retro-fit from current AD4400 see page prior to proceeding. Chassis Door preperation Chassis template vertical located at rear of...
Page 7 If not done layout device on door using drilling template T9800 located at rear of booklet. For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com Refer to carton label for model and trim number prior to drilling. Prepare mounting holes and cut-outs per template.
Page 8 Prepare to install touch bar and rail on door. NOTE: All dimensions are based on 13mm stop height; Verify strikes, stile width, any trim and stop height prior to making any cuts. If cutting is required follow instructions below. Size AA: Fits 1220mm door opening without cutting.
Page 9 Install "FL" touch bar and rail assembly and end cap to door. Remove two 8-32 screws from chassis, slide touch bar and rail assembly under rear of chassis. Note: If device has pre- fix "ES" ensure that pins in lever bolt align with slots in actuator located in- Hold rear mounting bracket tightly side nose of touch bar.
Page 10 Install top and bottom latch case assemblies. No. 12 x 25 R.H.P.T.S. (Wood) M5 R.H.P.M.S. (Metal) M5 R.H.P. M.S. (Thru bolts) Insert screws at Insert screws at angle thru cutout angle thru cutout in side of latch. in side of latch. Install top rod and adjust top latch.
Page 11 Check for proper function of device and top latch assembly. Depress touch bar slowly, top latch bolt should retract fully. Hold bar depressed, push in and hold top tripping lever. Latch bolt should be flush or slightly depress in top latch case. If this is found, release touch bar and tripping lever top latch bolt should remain captured by tripping lever.
Page 12 Installation of bottom slide bolt or latch assembly. NOTE: If horizontal reference line is moved from the recommended mounting height, new rods may have to be ordered. Remove 8/32 x 13mm phillips head If cutting is required "Do Not Cut screw from retaining Threaded End".
Page 13 Verification of rod adjustments. G. Close door and check that top and bottom latch Block open door, bolts align and engage in top and bottom strikes. push inward on tripping lever and release top H. After rods are fully adjusted ensure that top and latch bolt as shown.
Page 14 OPTIONAL: BOTTOM KEEP PREPARATION #AD416 Keep For surface strike drill (2) 8mm diameter x 25mm deep holes for anchors. 46mm Edge of 16mm door 60mm 13mm Ref. Ref. 15mm 15mm Top of Finished threshold floor Lead anchors #12 x 25mm F.H.P.T.S. See device Edge of template for...
Page 15 ROD CUTTING NOTE: Rods shipped standard from factory for 2134mm seven foot door opening. Optional rod pack for 2438mm eight foot openings available "must be noted at time of order". For doors under 2134mm seven foot subtract difference from bottom of top rod, cut per details and redrill hole for retaining plate.
Page 16 Falcon 12667-3 Yale 2160 Cylinder dogging option on full length touch bar and rail; (See cam specifications above.) Note: DORMA mortise cylinder supplied. To use other manufacture cylinders, "L" less cylinder is available. To change cylinder: 1. Remove end cap, end cover & end cap mounting bracket.
Page 17 Note: On the 9000"FL" version caution must be used when cutting touch bar and rail to length due to the wires running inside of the assembly. A standard DORMA cylinder is supplied on both units, to change to a customer supplied cylinder follow steps under "cylinder dogging".
Page 18 Option: "ES" Electric latch retraction: Electrically retracts latch bolt(s) when energized by power supply. Electrically retracts latchbolt(s) when energized by power supply. REQUIRES DORMA ADPS501 POWER SUPPLY AND ES105 POWER TRANSFER. ADPS501 Will operate (2) "ES" 9800 exit devices, but is capable of powering (2) additional devices *NOTE: Use caution when by installing the optional "ES-2"...
Page 19 RETROFIT FROM EXISTING AD4400 TO NEW 9800 MODEL Existing vertical ref. line (Center line of chassis) 38mm When using trim max. with outside cylinder. Outside face only. 44mm 25mm Dia. max. thru door for spindle 17mm Existing horizontal ref. line Existing Holes Outside face...
Page 20 BS EN 1125 : 2008 PANIC EXIT DEVICE ON A SINGLE DOOR ANNEX A Installation and Fitting Instructions A.1 The producer shall specify the appropriate fixing arrangement for the door types for which the exit device is designed. A.2 Before fitting an exit device to a door, the door should be checked to ensure correct hanging and freedom from blinding.
Page 21 BS EN 1125 : 2008 PANIC EXIT DEVICE ON A SINGLE DOOR ANNEX A continued Installation and Fitting Instructions A.15 Where panic exit devices are to be fitted to double door sets with rebated meeting stiles and self closing devices, a door coordinator device in accordance with EN 1158 (See Bibliography) should be fitted to ensure the correct closing sequence of the doors.
Page 22 Ø A 1/8" (3 mm) Ø B 4.2mm (M5 TAP) A 1/8" (3 mm) 1 1/2" 1/2" (38 mm) B 4.2mm (M5 TAP) (13 mm) C 3/8" (10 mm) 1/2" (13 mm) 2" 5/8" (51 mm) (16 mm) STANDARD STANDARD 2 5/8"...
Page 23 Ø Ø A 1/8" (3 mm) A 1/8" (3 mm) B 4.2mm (M5 TAP) B 4.2mm (M5 TAP) 1 1/2" C 3/8" (10 mm) 1/2" (38 mm) (13 mm) 1/2" (13 mm) 2" 2 5/8" 5/8" (51 mm) (67 mm) (16 mm) STANDARD OPTIONAL...
Page 24 1 1/4" (32 mm) A 1/8" (3 mm) Ø B 4.2mm (M5 TAP) C 3/8" (10 mm) 1 1/16" (27 mm) 5/8" (16 mm) 426A 2" 2 5/8" 5/8" OPTIONAL (51 mm) (67 mm) (16 mm) Bottom Latch OPTIONAL AD431 Strike Top Latch 5/8"...
Page 25 1 1/4" (32 mm) Ø A 1/8" (3 mm) 1 1/16" B No. 4.2mm (M5 TAP) (27 mm) C 3/8" (10 mm) 5/8" (16 mm) 426A 2" 5/8" (51 mm) (16 mm) 2 5/8" OPTIONAL OPTIONAL (67 mm) Top Latch Bottom Latch AD426A Keep AD340 Strike...
Page 26 DORMA 9800FL SURFACE PANIC BOLT FIXING INSTRUCTIONS This device is intended for use on single and/ or double outward opening fire escape route doors. Category of projection = Category 2 Field of door application = Category A Maximum of 5mm door distortion allowed to ensure safe exit.
Page 27 LHRB RHRB VERTICAL REF. LINE VERTICAL REF. LINE (CENTERLINE OF CHASSIS) (CENTERLINE OF CHASSIS) EXIT DEVICE 9800"FL" SERIES OUTSIDE OUTSIDE FACE ONLY FACE ONLY NOTE: FOR CYLINDER ONLY FUNCTION SEE PAGE 5 HORIZONTAL REFERENCE LINE A FOR TIMBER DOOR 3.8 x 25mm DEEP B FOR METAL DOOR 4.2 x M5 TAP C FOR SEX BOLT 10mm DIA.

This manual is also suitable for:

9000 series