Dorma ED 100 Mounting Instructions
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Dorma ED 100 Mounting Instructions

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ED 100/250
ED 100
ED 250
Mounting instructions

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  • Page 1 DORMA DORMA ED 100/250 ED 100 ED 250 Mounting instructions...

  • Page 2: Table Of Contents

    Limitation of liability damage or even kill people. The ED 100/250 may only be used according to their specified intended application. DORMA GmbH + Co. KG will not accept any liability for damage resulting from unauthorised modifications of the ED 100/250. Furthermore components/accessories that have not been approved by DORMA are exempted from liability.
  • Page 3 Please refer to our homepage www.dorma.com and consider • If the ED 100/250 is mounted onto a metal door leaf, the provided “risk assessment form” under PRODUCTS you have to earth (ground) the door leaf properly. for further assistance when performing your individual risk • Always use safety glass when mounting...
  • Page 4 (switch off fuse). Safety during mounting Please consider the leaflet regarding the application of • The working area has to be secured against hold-open devices for further information and instructions unauthorised access from other people. Falling items regarding the application of the ED 100/250 at fire and or tools might cause injuries. smoke doors. • The ED 100/250 has to be secured against water and other liquids. Care • In any case, the way of mounting and the mounting The system has to be de-energised (disconnected from power equipment, like for example screws and wall plugs, supply) before cleaning the system. have to be adequate with regard to the structural Remove power plug or, with permanent power supply, switch conditions (steel structure, wood, concrete etc.). off fuse.

  • Page 5: Technical Specifications

    DORMA DORMA ED 100/250 2. Technical specifications The following technical specifications will help you to check additionally if the system fulfils the requirements. You can start mounting if the system complies with the parameters. ED 100 EN 2 - 4, push-version, fire protection, EN 2 - 4, pull-version, fire protection Article-No. 29222301 ED 250 EN 4 - 6, push-version, fire protection, EN 4 - 6, pull-version, no specifications Article-No. 29202301 EN 4 - 6, pull-version, fire protection Article-No. 29202302 EN 4 - 5, pull-version, fire protection Article-No. 29202303 Required operating conditions Integrated functions Ambient temperature -15 to +50° C Latching action Adjustable from 5°-0° Only suitable for dry relative humidity max. 93% Hold-open time 0 - 30 seconds environments non-condensing Night-/Bank hold-open time 0 - 30 seconds Power supply 230 V AC +/- 10% 50 Hz...

  • Page 6: Dorma Dorma Ed

    DORMA DORMA ED 100/250 ED 250 ED 100 Max. power consumption 240 Watts Max. power consumption 120 Watts Closing force EN 4 – 6 continuously Closing force EN 1154 EN 2 – 4 continuously adjustable adjustable Max. door-leaf weight for 250 kg for door-leaf widths Max. door-leaf weight for 100 kg lintel depths of up to 300 mm of up to 1,400 mm lintel depths of up to 300 mm 190 kg for door-leaf widths Door-leaf width 700 – 1,100 mm of up to 1,600 mm Max. opening speed **50° (27°*)/second Max. door-leaf weight for lintel 160 kg Max. closing speed **50° (27°*)/second depths from 301 to 500 mm Axle extension 30/60 mm Door-leaf width 700 – 1,600 mm...

  • Page 7: System Setup

    DORMA DORMA ED 100/250 Door closer mode & Automatic mode Wind load control Users may choose between two operation modes: door closer ED 100 and ED 250 operators are especially suitable for and Automatic mode. While adjusted to door closer mode application at exterior doors that are subject to varying wind (parameter hd = 1), the system is optimised for manual loads and for interior doors separating rooms where different operation. With its optional Power-Assist Function, the door pressure prevails. While the system is in AUTOMATIC mode, closer mode is tailored to predominantly manually-operated the wind load control monitors the actual driving speed and doors where a door closer function is desired. The Automatic adjusts the speed correspondingly if it does not correspond mode (parameter hd = 0) in turn is especially suitable for to the adjusted value. In conjunction with the Full-Energy mainly automatic access via motion detector or pushbutton. Upgrade Card, the operator provides a force of up to 150 N In addition, the door reverses as soon as it runs into an at the main closing edge – which is then used to compensate obstruction while closing. On activation of the Automatic environmental influences. mode, also the wind load control is available. However, the The electronic latching action is activated during the last 5° doors are still ready for manual access. In this case we would of the closing cycle in order to support the closing action. recommend the Push & Go function. 3. System setup Operator system The operator system comprises all core components.

  • Page 8: Accessories

    DORMA DORMA ED 100/250 4. Accessories Electrical connection Locking device Apart from the broad range of DORMA accessories, also In general we refer to the following devices as locking other manufacturers offer various activators, locking devices, devices: safety sensors and further accessories that are compatible • Electric strike plates with ED 100 and ED 250 operators. All accessories that are • E lectric strikes Motor locks approved by DORMA for application at ED 100 and ED 250 • Multi-point locking device with feedback contact operators are listed on the positive list for accessories. • Door magnets Please find the current version of the positive list in our Motor locks without feedback contact can be directly swing door operator product range at www.dorma.com. connected to the operator as long as the delayed opening for DORMA cannot ensure the compatibility of devices that are the locking mechanism amounts to less than 4 seconds. In not listed on the positive list. If these components are used order to ensure that the operator and the locking device work nonetheless, it might happen that the full range of functions together properly, the locking device has to comply with the is not available or that the operator works improperly.

  • Page 9: Mounting On Hinge Side With 12.5 Mm Pivot Pin

    DORMA DORMA ED 100/250 5. Mounting on hinge side with 12.5 mm pivot pin Ø 6,6 Upper edge of door Cable insert Door without rebate Upper edge of door Maximum lintel depth ± 30 mm Axle extension ED 100 ED 250 Standard (9 mm) 31 mm 50 mm 22 mm 41 mm 30 mm 61 mm 80 mm 52 mm 71 mm 60 mm...

  • Page 10: Mounting On Hinge Side With 25 Mm Pivot Pin

    DORMA DORMA ED 100/250 6. Mounting on hinge side with 25 mm pivot pin Ø 6,6 Upper edge of door Cable insert Door with rebate Upper edge of door Maximum lintel depth ± 30 mm Axle extension ED 100 ED 250 Standard (9 mm) 31 mm 63 mm 22 mm 54 mm 30 mm 61 mm 93 mm 52 mm 84 mm 60 mm...

  • Page 11: Mounting On Opposite Hinge Side

    DORMA DORMA ED 100/250 7. Mounting on opposite hinge side Ø 6,6 Bottom edge of lintel Cable insert Bottom edge of lintel ED 100 = 0 mm - 300 mm ED 250 = 0 mm - 500 mm Axle extension ED 100 ED 250 Standard (9 mm) 19 mm 51 mm 9 mm 42 mm 30 mm 49 mm 81 mm 39 mm 72 mm 60 mm 79 mm 111 mm 69 mm 102 mm 90 mm 109 mm...

  • Page 12: Installation Instructions

    DORMA DORMA ED 100/250 8. Installation instructions 2,5 mm 5 mm 13 mm 6 mm Required tools 1 / 2 / 3 insulated 2,5 mm 8 mm Remove the two transport safety screws and the cardboard. The screws are no self-locking screws; therefore they must not be used to fix the arm.
  • Page 13 DORMA DORMA ED 100/250 Connect the 230 V power supply. Work on electrical equipment may only be performed by properly qualified staff (electricians). L1 N Connect earthing (grounding) cable. Form a loop of the end of the cable Remove the protective foil from the heat conductive pads at the bottom of the power supply unit. The heat conductive pads must remain clean.
  • Page 14 DORMA DORMA ED 100/250 Mounting of slide channel 25 mm (hinge side) 12.5 mm Assemble slide shoe. Insert the pivot pin in the slide shoe (12.5 or 25 mm) and secure with lock washer. Use the short pin for doors without rebate. Position the individual components inside the slide channel 1 2 3 4 5 and screw down the fixings. DIN L 1 - Slide channel 2 - End stop 3 - Buffer 1 4 3 2 5 4 - Slide shoe 5 - Fixing DIN R 2,5 mm Fix the slide channel with 2 screws through the provided holes.
  • Page 15 DORMA DORMA ED 100/250 Fix arm to slide channel. 5 mm SW 13 mm Standard arm (opposite hinge side) Fix the adjustment screw (A) with 2 screws through the provided holes. Use a high torque (35 Nm) to fix the arm (B) to the operator axle. Only use the provided self-locking screw. In case the...
  • Page 16 DORMA DORMA ED 100/250 Adjustment of spring force When the system is delivered, the spring is fully tensioned. The spring has to be pre-tensioned - at least 10 revolutions are required to operate the system. The system checks the spring adjustment during the learning cycle; the cycle will be interrupted if the spring is insufficiently tensioned. A learning cycle has to be performed whenever the spring is readjusted. The table below will help you to determine the 5 mm required number of full revolutions to tension the spring. Desired EN class Door-leaf width in mm 1,100 1,250 1,400 EN class EN 2 EN 3 EN 4 EN 5 EN 6 Min. closing torque 13 Nm 18 Nm 26 Nm 37 Nm 54 Nm at 2° Revolutions of adjustment screw...

  • Page 17: Connection Diagram

    DORMA DORMA ED 100/250 9. Connection diagram Connect the cables to the connection terminals and attach them to the PCB. The maximum current load at terminal 1, 1G and 3 amounts to 1.5 A. The cable length must not exceed 30 m when using J-Y (ST) Y 0.8 mm. This terminal is part of the scope of delivery of the Upgrade Card DCW. This terminal is part of the scope of delivery of the Fire Protection Upgrade Card. 3 B A 57 57a 1 42 3 1 41 3 1 15 17 3 1 11 13 3 + 24 V Locking relais max. 1 A / 48 V DC/AC Locking feedback contact...

  • Page 18: Commissioning

    DORMA DORMA ED 100/250 10. Commissioning The DORMA ED 100 and ED 250 are electromechanical operators. Only if the motor gear unit and the control unit work together properly, can the door open and close < 3s Quit automatically. Thus the control unit requires certain >...
  • Page 19 Explanation factory setting = bold print Configuration Way of mounting 0 to 1 Lintel mounting on hinge side with slide channel, pull-version Lintel mounting on opposite hinge side with standard arm, push- version ED 100: -3 to 30 Lintel depth The lintel depth is indicated in steps of 10 mm. Consider the ED 250: -3 to 50 installation drawings to find the required dimension. Door-leaf width ED 100: 7 to 11 The rebate is included in the door-leaf width. ED 250: 7 to 15 The door width is indicated in steps of 100 mm. After leaving the parameterisation mode, the display shows a small, Start learning cycle.
  • Page 20 DORMA DORMA ED 100/250 Learning cycle The door must be closed and the program switch has to be set to OFF before you start the learning cycle. The following three parameters must have been adjusted: Way of mounting (arm or slide channel), lintel depth and door width (See page 18 ”First commissioning”). The learning cycle has to be performed while the motor is cold. You must not move the door leaf manually or hold the door open during the learning cycle; otherwise the control unit cannot determine the parameters correctly.

  • Page 21: Upgrade Cards

    ED 100/250 11. Upgrade Cards DORMA Upgrade Cards are designed to improve the Upgrade Card DCW – yellow functional range of ED 100 and ED 250 swing door You can select the following functions as soon as the card operators. During the installation of Upgrade Cards, the has been activated: control unit and the Upgrade Card will exchange information • External key switch ST 32x DCW...
  • Page 22 DORMA DORMA ED 100/250 Installation of further Upgrade Cards Handling of Upgrade Cards You can now install further Upgrade Cards. • Every control unit has only a single Container Module. The first Upgrade Card was installed becomes the Container This module provides all available functions. Module. All desired functions are available as long as the • If the Container Module is removed, all activated Container Module is installed in the operator system. functions will be deactivated after a certain period of time. Remove Container Module and insert the next, additional • In case the control unit has to be replaced just unplug Upgrade Card. The function of the card is copied into the the Container Module from the control unit and insert operator system and the Upgrade Card becomes invalid. The it into the new one. The new control unit and the yellow LED indicates that the procedure is complete. Then Container Module will synchronise so that all functions remove the Upgrade Card and plug in the Container Module.

  • Page 23: Parameterisation / Service

    Explanation factory setting = bold print Configuration Way of mounting 0 to 1 Lintel mounting on hinge side with slide channel, pull-version Lintel mounting on opposite hinge side with standard arm, push-version Lintel depth ED 100: -3 to 30 The lintel depth is adjusted in steps of 10 mm. ED 250: -3 to 50 Consider the installation drawings to find the required dimension. Door-leaf width ED 100: 7 to 11 The rebate is included in the door-leaf width. ED 250: 7 to 15 The door width is indicated in steps of 100 mm. Door type 0 to 4...
  • Page 24 DORMA DORMA ED 100/250 Parameters/Display Range Unit Explanation factory setting = bold print Hold-open time 0 to 30 Seconds Adjust the hold-open time so that users have sufficient time to (default setting pass the door system. In case you would like to extend the hold- for Low-Energy open time, you may adjust the time to 180 s with the aid of the Function Upgrade Card Professional. The hold-open time starts as soon as = min. 5 s) the contact / voltage at the following activator inputs opens / drops: 0 bis 180 with internal and external activator, safety, Push & Go. The signal may be Upgrade Card retriggered. A minimum hold-open time of 5 s is required when the Professional system is operated in Low-Energy Mode. Values from 0 - 30 seconds are adjustable in steps of 1 second; values above 30 seconds are adjustable in steps of 5 seconds. Night-/Bank 0 to 30 Seconds The Night-/Bank hold-open time (key switch) can be adjusted hold-open time separately. The Night-/Bank hold-open time starts when the contact at the Night-/Bank activator input is being opened and the door is open. The signal may be retriggered.
  • Page 25 DORMA DORMA ED 100/250 Parameters/Display Range Unit Explanation factory setting = bold print Ease of preload 0 to 9 The ease of preload prior to unlocking is the force with which the prior to unlocking door is pushed in closing direction before it opens. The respective delay for the function is determined with the aid of the parameter “Delayed opening for locking mechanism”. It may be reasonable to push the door in closing direction in order to relief the electric strike (if available) and thus to ensure that it opens. The higher the adjusted force, the higher is the strain on the fixing of the arm; therefore you should adjust the force as low as possible in order to ensure that the system remains operable in the long run. Static force in 2 to 15 10 N You can adjust the forces that impact on the closing edge via this opening direction (reduced parameter. An internal monitoring function checks if the selected (basic parameter for correspondingly adjustments are admissible. In case the adjusted parameter exceeds wind load control) with Low-Energy the admissible value, the adjusted and the operative value are Mode) displayed alternately. Due to system tolerances, the actual force at...
  • Page 26 DORMA DORMA ED 100/250 Parameters/Display Range Unit Explanation factory setting = bold print EPS DCW 0 to 1 In the event of a power failure or if the operator is switched off Behaviour following deliberately, the program switch will automatically switch to the a power reset previously adjusted function as soon as the power supply returns. Please note that the time when the power supply returns might not be within the business hours and thus has an influence on the insurance compliant locking. In the event of a power failure or if the operator is switched off deliberately, the program switch is automatically adjusted to OFF position as soon as the power supply is available. This function is to be used if an insurance-compliant locking is required. Internal program 0 to 1 The operator will perform the function of the internal program switch switch – delayed as soon as the switch has been moved. activation After the internal program switch has been moved, the system will perform the adjusted function with a 10-second delay. This function is reasonable if the user has to pass the door and the connected standard detectors after the function has been adjusted. An additional Night-/Bank activator is not required. Unlocking during 0 to 1 The door is always locked while it is in "closed" position.
  • Page 27 DORMA DORMA ED 100/250 Parameters/Display Range Unit Explanation factory setting = bold print Diagnosis Cycle counter 0 to 99 10,000 The number of cycles is displayed in steps of 10,000 cycles. cycles For example: Display shows 4 = 40,000 cycles, display shows 53 = 530,000 cycles. You can read out the exact number of cycles with the aid of the DORMA hand-held terminal. A value of 99 on the internal display means that the actual number of cycles amounts to 990,000 or beyond. Deletion of error log 0 to 1 No function The error log is being deleted. Then the parameter is automatically adjusted to 0. Reset of service 0 to 1 No function interval display The service cycle counter and the elapsed-time meter are reset to (yellow LED) 200,000 cycles and 12 month. You require the DORMA hand-held terminal to adjust another value. (also see function of Service-LED) Level of factory 1 to 2 Standard Factory Settings: All parameters are reset to factory settings (original) settings; already installed Upgrade Cards remain valid and...
  • Page 28 DORMA DORMA ED 100/250 Parameters/Display Range Unit Explanation factory setting = bold print Upgrade Cards Upgrade Card 0 to 3 fire protection Upgrade Card Full-Energy Upgrade Card PROFESSIONAL not available available, but not activated Extended activated hold-open time Upgrade Card has been removed, therefore the function is no longer available. Nurse-Bed- Function Upgrade Card "restroom for the handicapped" Upgrade Card Miscellaneous Configuration of 0 to 2 Operation via hand-held The interface is programmed for COM1 interface (see communication with the DORMA hand-held.
  • Page 29 DORMA DORMA ED 100/250 Parameters/Display Range Unit Explanation factory setting = bold print Hinge clearance +5 to -5 The hinge clearance determines the door angle. Although this only has little effect, the clearance may be adjusted to increase the accuracy in extreme cases. The original setting of parameter HS is “3” for 30 mm. With center-pivoted doors, the setting must be changed to a negative value. Then you have to perform a learning cycle as the system creates a table with the respective angles, which is based on the adjusted parameters.

  • Page 30: Diagnosis / Troubleshooting

    DORMA DORMA ED 100/250 13. Diagnosis / Troubleshooting DORMA operators meet high safety standards and fulfil Handling "In" information all required technical rules and requirements. The system The provided information is designed to enhance the service monitors internal as well as external safety circuits that are friendliness of the operator and indicates faulty system governed by the operator.
  • Page 31 DORMA DORMA ED 100/250 Malfunction Possible reason Remedy The system does not start The program switch is adjusted to the Set program switch to OFF. the learning cycle. wrong position. Signal 4/4a (deactivation of operator Check cabling of smoke detector or interrupt signal function) is activated. at 4/4a. The internal/external The parameter for the program switch Adjust the parameter for the installed program switch program switch does not type is adjusted incorrectly. type properly. work properly or faulty. The cable of the internal program Check and connect cable if required. switch is not connected. Faulty connection/defective switch. Check the wiring and the function of the switch. The door opens The hold-open time is adjusted too Reduce corresponding parameter. automatically, however, long. it does not respond at all The program switch is adjusted to Change program switch position. or only after a sustained PERMANENT OPEN. period of time.

  • Page 32: Error Messages

    DORMA DORMA ED 100/250 14. Error messages Display Meaning / Cause Troubleshooting indicator In 01 none Obstruction Check the movement of the door while the system The door is obstructed by an obstacle and the is de-energised and remove cause for unsmooth operator-driven door cycle has been stopped. running. If a defective door is operated over a sustained period of time, the operator might be damaged. Users who access the door system are often the reason for blockings. This may be due to the fact that the detection range of the sensors does not fit to the opening speed of the operator and thus users will always get in contact with the door while they pass the door system. In this case you should increase the detection range of the sensors and/or the opening speed of the operator. Test/prove system efficiency by using the door system. Temperature Management Program activated In 03 none Check and improve heat transmission if required. The TMP is designed to prevent the operator system Avoid direct sunlight. Make sure that there is from overheating. It responds to an overload of the...
  • Page 33 DORMA DORMA ED 100/250 Display Meaning / Cause Troubleshooting indicator Door locked signal In 23 none This error mainly occurs because the door is locked. The door is blocked while in “closed“ position. The You can avoid this error by installing a lock switch. door cannot be opened. The lock switch recognises the switching status of the lock bolt and will switch the operator off if required. We recommend installing a lock switch as the operator or the door might be damaged if the operator permanently tries to open the door although it is locked. Communication error of double-leaf systems In 61 none Check the linking cable of the two operators. The two operators do not communicate properly as First perform a visual inspection; then check if the their communication is interrupted. suitable control unit interface is used. Current measuring circuit...
  • Page 34 DORMA DORMA ED 100/250 Display Meaning / Cause Troubleshooting indicator E 51 5 blinks Incremental encoder error In the event of an error, always check the plug E 52 The monitoring feature of the incremental encoder connection at the incremental encoder and the E 53 has detected a faulty status. motor and make sure there is no short-circuit at the electrical circuit of the locking device. Replace the motor-gear unit if you cannot detect any of the above-mentioned errors. E 62 6 blinks The firmware version of the second system is not Install the same firmware version at both control suitable for double-leaf operation. units. E 63 6 blinks The fire protection setting of the second system is Both control units of a double-leaf system require not compatible. installation of a Fire Protection Upgrade Card. 7 blinks System error 1 (2. shutdown option)

  • Page 35: Further Mounting

    DORMA DORMA ED 100/250 15. Further mounting End stop adjustment for systems with slide channel The end stop has to be adjusted so that the adjusted opening angle cannot be exceeded when the door is pushed manually in opening direction. Set program switch to PERMANENT OPEN. • The door opens until it has reached the adjusted opening width. Move the buffer and the end stop until they are located 5 mm from the sliding shoe. 2,5 mm Fix end stop thoroughly with screws. We would recommend to install a door stop. A door stop must be installed when the system is operated with standard arm.

  • Page 36: Option: Radio Receiver

    DORMA DORMA ED 100/250 16. Option: radio receiver Teach button LED + 24 V violet 64 63 62 1G 3 pulse white 0 V blue 0 V grey...

  • Page 37: Option: Double-Leaf Door

    DORMA DORMA ED 100/250 17. Option: Double-leaf door The following steps have to be performed in addition to the information mentioned in the mounting instructions: Remove the PCBs with the internal program switches from both operators. First remove the connection cable, then move the PCB upwards and pull it out. Remove the mains switch from the operator that is not installed at the side where the power supply is connected. Push the 3 brackets inwards in order to remove the connection unit. 2-3. Then open the two covers above the mains supply PCB and remove the connectors. Pull out the mains supply PCB. Close the two covers and connect the connection unit. Assembly of mounting plates There are 3 ways to connect the mounting plates. The...
  • Page 38 DORMA DORMA ED 100/250 Connection version "B" Hinge distance: 1416-1475 mm Use the long connection piece and the small intermediate plate. Connection version "C" Thread-cutting Hinge distance: more than 1476 mm screws Use the two short connection pieces and the intermediate plate (cut to the proper length). Assemble and align the mounting plates and the intermediate plate on a level surface. Measure the length of the cover and determine the total length for the assembled mounting plates with the aid of the following formula: Length of cover - 91 = X (see picture) HINT: First assemble the mounting plates, then mount the operators and check if the cover fits.
  • Page 39 DORMA DORMA ED 100/250 Insert (clip) the new program switch into the provided slot where you have removed the mains switch. Connect the program switch to the passive-leaf operator. It is connected at the connection unit. Use the terminals for the external program switch. If the program switch is installed on the passive-leaf operator, the connection cable has to be cut to length (shortened). In this case fix ring connectors at the ends of the cables. 30 31 32 34 33 3 35 Connect the enclosed linking cable to the two “horizontal” connectors on the control unit. Connect the mains cable of the second operator. At the active leaf. At the passive leaf. Commissioning of a double-leaf system Put the active leaf into operation. (See „Commissioning instructions“ starting on page 18.) Following the learning cycle, adjust the program switch to PERMANENT OPEN. Put the passive leaf into operation. (See “commissioning instructions” starting on page 18.) Additional parameterisation: • At active leaf: Adjust parameter >dL< (Door type) to “1“. Adjust parameter >Ad< (Castor angle) to the desired value. • At passive leaf:...

  • Page 40: Option: Strain Relief

    DORMA DORMA ED 100/250 18. Option: Strain relief...
  • Page 41 DORMA DORMA ED 100/250...
  • Page 42 DORMA DORMA ED 100/250...
  • Page 43 DORMA DORMA ED 100/250...
  • Page 44 DORMA GmbH + Co. KG DORMA Platz 1 D-58256 Ennepetal Phone +49 2333/793-0 +49 2333/793-495...

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