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INSTALLATION INSTRUCTIONS
9100/F9100 & 9100FL/F9100FL SERIES
CONCEALED VERTICAL ROD EXIT DEVICE
1135-26 95011755
Note: One set of instructions should be left
with building owner after device has been
installed.
www.dorma-usa.com
1-800-523-8483
Index:
Screw chart
Tools required
Outside trim options
Device installation
Frame & strike preps
Final rod adjustment
Options available
Rod Chart
Spotting template
1
2
4
5-15
13-14
15
16-19
20
21
I9100-11 1/2015
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Summary of Contents for Dorma 9100 Series
- Page 1 5-15 Device installation Frame & strike preps 13-14 Final rod adjustment Options available 16-19 Rod Chart Spotting template Note: One set of instructions should be left with building owner after device has been installed. I9100-11 1/2015 1135-26 95011755 www.dorma-usa.com 1-800-523-8483...
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Page 2: Screw Chart
SCREW CHART Chassis Mounting (4) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts) (4) #12 x 1 1/4" R.H.P.T.S. (Wood Door) Chassis Mounting (2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts) End Cap Bracket (2) #12 x 1 1/4" R.H.P.T.S. (Wood Door) End Cap Bracket Standard Mounting Brackets (4) (Wood or Steel) -
Page 3: Typical Applications
3. For hand reversal of chassis assembly see Step 3. 4. For hand reversal of trim assembly see Step 4. Note: If device is to be installed over glass lite panels, shim kit may be required, order DORMA No. GK9000. - Page 4 Installation Open box, layout and verify all parts prior to starting installaion. If not done, lay door on saw horses. Chassis template located at rear of booklet. Cut and tape in place. Lay out horizontal and vertical refer- ence lines. Chassis Door preperation Vertical...
- Page 5 If hand reversal of chassis is required follow steps below in alphabetical sequence. Rotate chassis (Left hand reverse) (Right hand reverse) 180 Degrees NOTE: Longer leg down. Install pin as shown retaining clip should be on back side. Handing of trim, and cylinder specifications and installation. Standard "R"...
- Page 6 If not done layout device on door using drilling template T9100 located at rear of booklet. For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com Refer to carton label for model and trim number prior to drilling. Prepare mounting holes and cut-outs per template.
- Page 7 Bottom slide bolt or latch mounting bracket and drawbar assembly Inner rod assembly Top and bottom rods and latches are shipped unassembled and are adjustable for door opening 3rd hole heights ranging from 6' 8" to 8' 0" and will fit up to from link a 10' 0"...
- Page 8 Installation of top latch and drawbar assembly Vertical reference line 3/4" 3/8" Locking screw Loosen locking screw in upper drawbar assembly as shown. Connecting link arm should move up and down freely. Connecting link assembly With connecting link arm in down position, guide upper drawbar assembly down through opening in top of door.
- Page 9 Loosen locking screw in lower drawbar assembly as shown, connecting link arm should move up and down freely With connecting link arm in down position, guide lower drawbar assembly up through opening in bottom of door. Vertical ref. line Locking screw Connecting link assembly Connecting link arm Lower drawbar assembly...
- Page 10 Chassis installation . ( If using GK9000 install shims under chassis at this time.) Detailed chassis installation Bell crank Connecting Link Connecting Link 8-32 x 5/8" P.P.H.M.S. Guide top connecting link through cut out in top of chassis assembly, slide bell crank up if neccessary and guide bottom connecting link through cut out in bottom of chassis, attach connecting links to bell crank with (2) 8-32 x 5/8"...
- Page 11 Preliminary rod adjustment. (Door still on saw horses) Depress tripping lever allowing latch bolt to extend. Bell crank should be all of the way down in slot as shown. Push down on top latch bolt, bolt should not retract or be able to be pushed in. Bolt should be dead-locked. If latch bolt can be pushed in;...
- Page 12 Prepare to install touch and rail on door. NOTE: All dimensions are based on 5/8" stop height; Verify strikes, stile width, any trim and stop height prior to making any cuts. If cutting is required follow instructions below. Size A: Fits 48"...
- Page 13 Install touch bar and rail assembly and end cap bracket to door. Remove two 8-32 screws from chassis, slide touch bar and rail assembly under rear of chassis. Note: If device has pre- fix "ES" ensure that pins in lever bolt align with slots in actuator located in- side nose of touch bar.
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Page 14: Frame Preparation
FRAME PREPARATION #10-32 Tap (2) places 1 1/2" Reinforcement For 10-32 x 3/8" F.H.P.U.C.M.S. 3/4" 2" 15/16" 13/16" 1 1/2" 13/16" 13/16" 3/4" 1 5/8" 1 5/8" 19/32" 1 3/16" Of strike 1 5/8" 2" Mounted #418 strike Cut out dimensions Of strike No. - Page 15 BOTTOM STRIKE PREPARATION Of strike 1" Inside face of door 1/4" Ref. 3/16" Ref. Finished floor Top of threshold Drill 13/16" Dia. 1" in depth. Of latch #439 Strike Optional pullman latch No. 431 strike installation Of strike 1/4"-20 x 1" 3/16"...
- Page 16 Adjustment of rods. G. Standing on inside, close door and check that top Block open door and bottom latch bolts align and engage in top and and release top bottom strikes. latch bolt as shown. H. After rods are fully adjusted ensure that top and Top latch should be bottom locking screws are tight.
- Page 17 In-correct Falcon 12667-3 Yale 2160 Cylinder dogging option on standard touch bar and rail; Note: DORMA mortise cylinder supplied. To use other manufacture cylinders, "L" less cylinder is available. To change cylinder: 1. Dog down touch bar. 6. Insert new cylinder facing as shown in detail.
- Page 18 Can be wired normally open or normally rear filler panel. closed. NOTE: Touch bar must be in dogged down po- sition, to remove the Note: DORMA mortise rear filler panel. cylinder supplied. To use other manufacture cylinders, "L" less cylinder is available. 11/16" Min 1"...
- Page 19 Note: On either the standard 9000 alarm or the 9000"FL" versions caution must be used when cutting touch bar and rail to length due to the wires running inside of the assembly. A standard DORMA cylinder is supplied on both units, to change to a customer supplied cylinder follow steps under "cylinder dogging".
- Page 20 Option: "ES" Electric latch retraction: Electrically retracts latch bolt(s) when energized by power supply. Electrically retracts latchbolt(s) when energized by power supply. REQUIRES DORMA PS501 POWER SUPPLY AND ES105 POWER TRANSFER. PS501 Will operate (2) "ES" 9600 exit devices, but is capable of powering (2) additional devices by installing the optional "ES-2"...
- Page 21 Note: Refer to DE9000 Series Installation Instructions for addtional instructions for installation and operation of the "Delayed Egress" exit device. Specific project or custom wiring diagrams available on re- DORMA MODEL ES100 quest, consult the DORMA techinical service department. 24 VOLT DC POWER SUPPLY (AD100 220V Version Optional) PUSH...
- Page 22 9100/F9100 SERIES CONCEALED VERTICAL ROD EXIT DEVICE Top Rod Adjustment Chart - for door sizes ranging from 6'4' to 8'4". 8'4" Pre-drilled adjustment holes. 8'2" Thread this end onto top latch adjusting bolt as shown on page 7 in installation instructions. 7'10"...
- Page 23 For Wood or Composite Doors; 8 1/8" x 2 3/8" x 3/4" Deep Min. Cut Out. (Outside Face) DO NOT CUT THROUGH DOOR! (G) 2 1/8" Dia. Min. Hole x 1 1/4" Deep As Shown (E) 1" Dia. Min. Hole Thru As Shown (L)1 1/4"...
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