Graco FOAM-CAT 200 Instructions-Parts List Manual
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- Instructions and parts list (44 pages) ,
- Instructions-parts list manual (40 pages)
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Table of Contents
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Summary of Contents for Graco FOAM-CAT 200
- Page 1 Parts...
- Page 2 INDEX Introduction ............Warnings ............Typical Installation Drawing ........Installation ............Operation First Time Start-Up ......... Routine Sprayer Operation ........ Shutdown ............ Maintenance ..........Parts Lists & Drawings ........How To Order Replacement Parts ......18 Accessories ............Back Cover Warranty ..........
- Page 3 WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating equipment. H A Z A R D ? General Safety Guard This equipment generates very high fluid pressure. Spray from Trigger the gun, leaks or ruptured components can inject fluid Never operate the gun with the trigger guard removed.
- Page 4 HOSE SAFETY The operating and safety features of the heater used in this Never operate the hose when it is coiled. Doing so causes ex- system are designed to be used only with Grace Foam-CatTM cessive heat buildup which can result in hose rupture and Heated Hoses.
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Page 5: Reference Numbers
The Typical Installation drawing above is only a guide to K E Y show all the components and recommended ac- 66 Dry Air Hose, Air Dryer 1 Master Air Valve cessories for Foam-CatTM ZOO Sprayer Model 226-991, 61 Drain Valve, Heater and the correct routing of all air and fluid hoses. -
Page 6: Installation
INSTALLATION Secure the sprayer stand (201) to the floor in a 5. Connect an air supply hose (11) from the suitable location. Refer to the mounting hole. diagram in manual 307-551. pump to the air manifold (229). See the Typical In- stallation. - Page 7 Assemble the main heated hoses (102). Connect the corresponding fluid hoses of each 50 foot (15.2 m) assembly. See Fig 2. b . A few inches back from the heat tape connec- tors, bend the heat tape ON BOTH SIDES OF CONNECTORS to take up slack.
- Page 8 10. Connect the heated hose a88embly (102 6 103) to the heater8 and heated ho88 control (207). See Fig 5. a. Connect the fluid hoses to the corresponding b . Connect the heat tape (16) of the whip hose to the hose control box cable (23).
- Page 9 TOP THREAD OF PACKING NUT (32) MUST BE FLUSH WITH BACK OF RETAINER (30) Fig 8 Fig 9 Guide the needle of the nozzle assembly into TRIGGER MO) the front opening (36) of the gun body (29). SHOWN IN “ O F F - S A F E ”...
- Page 10 To ground the heater and heated hoses: 13. Connect the feed hose to the disolacement Wire the heater to a positively grounded power pumps. Slide an identification band (150 or RES) supply In a mobile installation, be sure the truck over the end of each feed hose (45).
- Page 11 Be sure the heater and heated hose circuit breakers (63) are shut off to reduce the risk of electric shock. See Fig 21, page 12. First Time Start-Up Prime the sprayer and check for leaks at all fluid connections. a. Close the feed pump air inlet valves or regulators (8).
- Page 12 Open the feed pump air valves (8). Refer to the Pressure Relief Procedure Typical Installation. Always relieve the fluid pressure in the sprayer and hoses before checking or adjusting any part of Prime the hoses. the system or any component, to reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, or injury from manifold, hold the manifold (27) so each...
- Page 13 d . Wrap the insulation tubing (66) around the: With the gun disconnected from the manifold hose connections, overlapping it at the seam. k and starting at the gun manifold (271, pull a Wrap tape (69) continuously around the tubing, I couple of inches of the cover over the hose and beginning and ending about 2 inches (51 mm) 1 tape it in place.
- Page 14 Routine Sprayer Operation The heater and sprayer must be primed before turning on the heater to reduce the risk of equip- Refer to ‘First Time Startup’ on pages 10,through NOTE: The first time you operate the sprayer, follow these instructions carefully. Then, as you become familiar with this equipment, you will learn how to quickly adjust the fluid pressure and fluid temperature to obtain the...
- Page 15 Test the spray pattern. Aim the gun at a piece of scrap cardboard and trigger for 1 second to check the spray pattern. A good pattern should be round and well atomized, and it should harden with a fairly smooth surface. Refer to the chart in Fig 22 for the proper size of pattern and spray distance for the nozzle being used.
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Page 17: Parts Drawing
PARTS DRAWING Model 230-965 without heated hoses Includes items 707, 104, 105 and 201 to 2 4 3 103 / Air Manifold Connections... -
Page 18: Part Description
Basic Sprayer Components REF PART PART DESCRIPTION DESCRIPTION R E F NO. NO. 208-851 STAND, pump (see 307-551 for PUMP, President Plural Compo- 217-296 nent (see 306-989 for parts) parts) STRAINER, “Y”; 20 mesh 155-699 ELBOW, street 90°; 3/8 npt(m x f) 101-078 screen;... -
Page 19: How To Order Replacement Parts
ACCESSORIES (Must be purchased separately) WIRE 1:1 RATIO FEED PUMP KIT 217-381 25 ft (7.6 psi (72 bar) MAXIMUM WORKING PRESSURE and CLAMP 103438 These feed pumps, which have an airtight bung - - - - adapter, supply polyurethane foam chemicals from sup- ply containers to proportioning pumps. -
Page 24: Warranty
FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by turer. Grace will provide purchaser with reasonable assistance in making any claim for breach of these warranties.