Graco FOAM-CAT 200 Instructions Manual
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Graco FOAM-CAT 200 Instructions Manual

Graco FOAM-CAT 200 Instructions Manual

Air powered, 240 volt, 1 or 3 phase, 50/60 hz
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Instructions
AIR POWERED, 240 Volt, 1 or 3 Phase, 50/60 Hz
FOAM-CAT
1500 psi (10.5 MPa, 105 bar) Maximum Working Pressure
Model 226991
D Foam-Cat Heater and Heated Hose Controls
D President Plural Component Pump
D Pump Stand
D 50 feet (15 m), 3/8 inch I.D. Heated Hose
D 15 feet (4.6 m), 1/4 inch I.D. Heated Whip Hose
D Spray Gun with 0.083 inch (2.11 mm)
Diameter Nozzle Kit
Model 230965
D Same as Model 226991 Sprayer except
does not include the 50 foot or the
15 foot heated hose.
Delivery
15 lb/min. at 48_ F temperature rise
(6.75 kg/min. at 27_ C temperature rise)
Power Requirements
Electrical:
Generator (Optional): See Heater Manual 308219 for size.
Compressed Air: 80–120 psi (560–830 kPa,
15 lb/min at 48_ F temperature rise
(6.75 kg/min at 27_ C temperature rise)
Certification
The heater and heated hoses
are CSA certified.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2001, Graco Inc. is registered to I.S. EN ISO 9001
Read warnings and instructions.
See page 4 for warnings.
Includes:
240 Volt Maximum
208 Volt Minimum
Single phase:
37 Amps with 315 feet (91.4 m) hose
Three phase:
27 Amps with 315 feet (91.4 m) hose
5.6–8.3 bar) 30 CFM (0.84 m
r
200 SPRAYER
3
/min)
307542G
4369B

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Summary of Contents for Graco FOAM-CAT 200

  • Page 1 15 lb/min at 48_ F temperature rise (6.75 kg/min at 27_ C temperature rise) Certification The heater and heated hoses are CSA certified. GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2001, Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    ..... Graco Standard Warranty ....
  • Page 3 Notes 307542...

  • Page 4: Symbols

    D Handle and route hoses and tubes carefully. Keep hoses and tubes away from moving parts and hot surfaces. Do not use the hoses to pull equipment. Do not expose Graco hoses to tempera- tures above 180_F (82_C) or below –40_F (–40_C).
  • Page 5 D Wear the appropriate protective clothing, gloves, eyewear and respirator. D Graco does not manufacture or supply any of the reactive chemical components that may be used in this equipment and is not responsible for their effects. Graco assumes no responsibility for loss, damage, expense or claims for personal injury or property damage, direct or consequen- tial, arising from the use of such chemical components.
  • Page 6 D Use at least 50 feet (15.2 m) of fluid hose between the fluid outlet and any fluid control device such as a shutoff valve, regulator or spray gun. D The operating and safety features of this heater are designed to be used only with Graco Foam- Catr Heated Hoses, Models 218613, 218614, 947514, 947515 and 948723. Never connect other hoses to this heater.

  • Page 7: Introduction

    Introduction Before you use this equipment If you are using a generator to power your system For your personal safety and optimum equipment performance, all users of this equipment must thor- oughly read and understand all warnings and instruc- See the Foam-Cat Heater manual, 308219, to deter- tions in each component manual before using this mine the correct size.

  • Page 8: Installation

    Installation 04460 4368B Master Air Valve 22 Fluid Filter 58 Dry Air Hose, Air Dryer 207 Heater Air Line Filter 23 Control Box Cable, Heater 61 Drain Valve, Heater 219 Proportioning Pump Feed Pump 24 Fluid Outlet, Heater 102 Heater Hose 229 Air Manifold Air Regulator Or Air Valve 45 Feed Hose, Feed Pump...

  • Page 9: Mount The System

    Installation NOTE: For most steps, if no figure drawing is refer- WARNING enced see Fig. 1 to locate the parts mentioned in the step. COMPONENT RUPTURE HAZARD To reduce the risk of a container rupture and seri- Mount the system. ous injury: D Never pressurize a drum or container that will not 1.

  • Page 10: Install A Needle/Nozzle Kit On The Gun

    Installation WARNING COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing the heater and pump, which can result in serious injury and equipment damage, follow these precautions: D Do not install any fluid shutoff device as the fluid outlet of either heater of filter! See Ref 24, Fig.
  • Page 11 Installation WARNING INJECTION HAZARD Be sure the trigger safety (40) is locked before proceeding, to reduce the risk of serious injury from injection. See Fig. 10. Fig. 9 04447 Unlocked trigger safety. Locked trigger safety. 04444 Fig. 6 04448 Top thread of packing nut (32) must be flush with back of retainer (30).

  • Page 12: Connect The Fluid Hoses To The Spray Gun Manifold

    Installation VII . Wire and electrically ground the system. WARNING FIRE, EXPLOSION AND ELECTRIC SHOCK HAZARD To reduce the risk of static sparking, which can cause a fire or explosion and Fig. 12 01294 result in serious injury, including electric shock, and property damage, always 12.

  • Page 13: Install The Air Dryer Drum Fittings

    7. Electrically ground the following objects according Do not substitute a different type of coupler and to your local code. fitting! Use genuine Graco replacement parts. The object being sprayed. The fluid supply container. All solvent pails used when flushing. Use only metal pails, which are conductive.

  • Page 14: Operation - First Time Startup

    Operation - First Time Startup Pressure Relief Procedure Prime the sprayer. WARNING WARNING ELECTRIC SHOCK HAZARD INJECTION AND ELECTRIC SHOCK Be sure the heater and heated hose cir- HAZARDS cuit breakers (63) are shut off to reduce To reduce the risk of a serious injury from the risk of electric shock.

  • Page 15: Adjust The Air Dryer

    Operation - First Time Startup the gauge is just below the desired setpoint. Re- WARNING lease the ring and then turn the knob to the de- sired pressure. See Fig. 16. COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing the supply WARNING drum or container, which could rupture the drum and cause serious injury and property damage fol-...

  • Page 16: Check Each Fluid Connection For Leaking

    Operation - First Time Startup IV . Check each fluid connection for leaking. WARNING INJECTION AND ELECTRIC SHOCK HAZARDS To reduce the risk of a serious injury from fluid injection or electric shock, always fol- low the Pressure Relief Procedure on page 14 before checking or adjusting the hoses or any other component.

  • Page 17: Operation - General Startup Instructions

    Operation - General Startup Instructions 4368B Fig. 18 WARNING CAUTION COMPONENT RUPTURE HAZARD The heater and sprayer must be primed before Never operate the hose when it is coiled. turning on the heater to reduce the risk of equip- Doing so causes excessive heat buildup ment damage.
  • Page 18 Operation - General Startup Instructions 5. Start the heaters. See Fig. 19. 6. Spray the gun for several seconds, in cold weath- er, to warm the fluid nozzle. a. Set all three Temp Set dials (73) to “cal” posi- tion, approximately 120_F (49_C). CAUTION b.

  • Page 19: Shutdown

    Operation - General Startup Instructions II . Shutdown 3. Disconnect the gun from the fluid manifold, flush the gun as instructed in manual 307546, and store the gun. WARNING III . Maintenance INJECTION AND ELECTRIC SHOCK HAZARDS Keep the displacement pump packing nut 2/3 full of To reduce the risk of a serious injury from IPO at all times to help protect the pump packings.

  • Page 20: Parts

    Parts 213, 209 220, 217 205, 231 223, 224, 225 These parts are not visible. See the detail, above 4369B Model 226991, Foam-Catr 200 Includes items 101 to 105 Model 230965, Foam-Catr 200 Includes items 101, 104 and 105 Ref. Part No.
  • Page 21 Parts Model 226990, Bare Heated Spray System Includes items 201 to 243. Part No. Description Part No. Description 217296 STAND, pump 208851 PUMP, President Plural Component (see 307551 for parts) (see manual 306989 for parts) 101078 STRAINER, “Y”; 20 mesh screen; 155699 ELBOW, street;...

  • Page 22: Graco Standard Warranty

    Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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226991230965

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